CN205057041U - Molten iron pretreatment is stained with and attaches formula dross removal mechanism - Google Patents

Molten iron pretreatment is stained with and attaches formula dross removal mechanism Download PDF

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Publication number
CN205057041U
CN205057041U CN201520718171.8U CN201520718171U CN205057041U CN 205057041 U CN205057041 U CN 205057041U CN 201520718171 U CN201520718171 U CN 201520718171U CN 205057041 U CN205057041 U CN 205057041U
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China
Prior art keywords
slag
stained
pan
slag pan
molten iron
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Expired - Fee Related
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CN201520718171.8U
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Chinese (zh)
Inventor
曹东
吕志升
万雪峰
廖相巍
张晓光
倪翀奕
朱晓雷
张宁
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Angang Steel Co Ltd
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Angang Steel Co Ltd
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Abstract

The utility model relates to a hot metal preliminary treatment is stained with and attaches formula dross removal mechanism, including being stained with slag pan, rotation mechanism, elevating system, water cooling system and scarfing cinder device, be stained with the slag pan and pass through elevating system and fix on rotation mechanism, drive by rotation mechanism and turn round between slagging-off position and scarfing cinder position, be stained with the slag pan and connect water cooling system in addition, the scarfing cinder device is established in the slag pan top of scarfing cinder position. The slag removing device consists of a plurality of high-pressure water guns and a plurality of mechanical air shovels, wherein the high-pressure water guns and the mechanical air shovels are alternately arranged along the circumferential direction. The slag dipping disc is provided with a temperature measuring device, in particular a plurality of electric thermocouples. The utility model adopts the adhering type deslagging mode, utilizes the characteristics of light specific gravity and high cooling speed of the desulfurized slag to quickly solidify and adhere the desulfurized slag on the slag adhering plate under the chilling condition, and then cleans the slag adhering plate; has the characteristics of high slag removal rate, small iron loss and high slag removal efficiency; the device has simple structure, easy realization, reliable work and automatic control.

Description

A kind of molten iron pretreatment attaches formula deslagging device
Technical field
The utility model relates to molten iron refining techniques field, particularly relates to a kind of molten iron pretreatment and attaches formula deslagging device.
Background technology
Molten iron pretreatment is significant to raising steel quality, expansion kind, and desulfurizing iron is one of pretreated important means of molten iron, and after desulfurizing iron, quality has larger improvement.But the scum sulfur content after desulfurizing iron process is very high, to steelmaking process and quality extremely harmful.If after the scum that this part sulfur-bearing is higher enters converter, the consumption of lime will be increased, and sulphur also may enter molten steel from slag, like this, the pretreated successful of desulfurizing iron will be made to reduce.Therefore, after molten iron pretreatment, need increase to skim operation, the sulfur-containing solid slag on removing molten iron surface.Particularly for molten iron and the steel mill realizing less-slag melting operation of smelting low-sulfur steel grade, molten iron deslagging is particularly important.
Current molten iron deslagging method mainly contains mechanical slagging-off method, drags for slag method, deslagging method, skimming method, vacuum slag absorbing method and slag trap pushing off the slag method etc.Wherein because having, slagging-off efficiency is high, equipment simple, be easy to the advantages such as operation is extensively adopted by iron and steel enterprise mechanical slagging-off method, and mechanical slagging-off method on molten iron face, makes horizontal motion with slag removal device, slag clawed ladle and enters slag pan.But this kind of deslagging process moves on molten iron face because of device for removing slag, inherently produces wave making motive force and friction belt power to molten iron, so clawing along with slag, molten iron is inevitable also to be taken out of.Slag removal device immersion depth, by range estimation, can not accomplish that slag removal device immersion depth is consistent with thickness of slag layer, and each position thickness of slag layer is also different, as slag removal device immersed shallow then can only to claw above a part of slag, slag removal device immerses dark, can directly molten iron be taken off out.Clean in order to be removed by solid slag, the degree of depth of generally skimming all can be greater than thickness of slag layer, so taking out of of molten iron is inevitable when skimming.The slag clawed often can condense into block, illustrates in slag with a large amount of iron.
The Chinese patent of application number 200710015162.2 (applying date is on July 30th, 2007) discloses one " molten iron pot narrow gap gas-blowing slag-removing device and operating procedure ", its molten iron pot narrow gap gas-blowing slag-removing device has a mechanical arm be made up of the first hydraulic cylinder and the second hydraulic cylinder, the first ultrasonic transformer and the second ultrasonic transformer and turning joint, mechanical arm is provided with blowpipe, blowpipe is provided with gas connection pipe and nozzle, and nozzle is narrow slit shape nozzle; Its operating procedure is: first gas connection pipe has been communicated with nitrogen tube or air compressor; By hot-metal bottle after position inclination certain angle of skimming, adjusted the top of the slag distance of narrow slit shape nozzle and hot-metal bottle by amplitude-variable mechanical arm, then pass through narrow slit shape nozzle to top of the slag nitrogen-blow or compressed air, liquid slag is driven to outside hot-metal bottle mouth.It is high that the method has the rate of skimming, and hand labor intensity is low, the advantage that environmental pollution is little.This deslagging process adopts pneumaticly to catch up with slag and the molten iron pretreatment deslagging process combined of skimming, on the basis of mechanical slagging-off method, be equipped with gas catch up with slag, because blowing gas can cause slag blanket above to lower the temperature rapidly crust, gas is caused to catch up with slag slagging-off rate lower, and the solid slag that finally can not automatically overflow still needs to adopt slag removal device to claw, mechanical slagging-off method Problems existing therefore can not be avoided.
Utility model content
The utility model provides a kind of molten iron pretreatment and attaches formula deslagging device, employing attaches formula slagging-off mode, utilize the characteristic that desulfurization slag light specific gravity, cooling velocity are fast, its quick solidification attaching under Quench condition is being stained with on slag pan, then clears up being stained with slag pan; Have the advantages that slagging-off rate is high, iron loss is little, slagging-off efficiency is high; Apparatus structure is simple, is easy to realize, and reliable operation, can realize Automated condtrol.
In order to achieve the above object, the utility model realizes by the following technical solutions:
A kind of molten iron pretreatment attaches formula deslagging device, comprise and be stained with slag pan, slew gear, elevating mechanism, water-cooling system and slag cleaning device, described slag pan of being stained with is fixed on slew gear by elevating mechanism, driven by slew gear and turn round between slagging-off position and scarfing cinder position, be stained with slag pan and connect water-cooling system in addition, slag cleaning device is located at above the slag pan of scarfing cinder position.
Supported by base in the middle part of described slew gear, two ends cantilever arm is respectively established 1 be stained with slag pan, be stained with slag pan for 2 and be connected with water-cooling system respectively, and establish independent-lifting mechanism.
Described slag cleaning device is made up of multiple giant and multiple mechanical pneumatic shovel, and giant and mechanical pneumatic shovel are along the circumferential direction arranged alternately.
Described slag pan of being stained with is provided with temperature measuring equipment, is specially multiple electroheat pair.
Describedly be stained with slag pan, slew gear, elevating mechanism, water-cooling system be connected PLC control system respectively with slag cleaning device, the temperature measuring equipment be wherein stained with on slag pan connects the input of PLC, and slew gear, elevating mechanism, water-cooling system are connected the output of PLC respectively with the drive part of slag cleaning device.
Compared with prior art, the beneficial effects of the utility model are:
1) according to the difference of desulfurization slag and molten iron physical property, utilize desulfurization slag light specific gravity, cooling velocity fast, under Quench condition, the characteristic of quick solidification carries out attaching formula slagging-off, and its principle and method are different from existing molten iron deslagging method completely;
2) the subsidiary water-cooling system of slag pan is stained with, the rapid cooled and solidified of desulfurization slag can be made to become a blob of slag and attach be stained with on slag pan, make a blob of slag broken by giant and mechanical pneumatic shovel, and desulfurizing slag of hot metal after fragmentation is emitted on recycling in slag pan, slag removal can not carry molten iron secretly, and therefore iron loss is little;
3) 2 covers can be established to be stained with slag device carry out in turn being stained with slag, scarfing cinder operation, easily realize swinging alternately operating by slew gear, apparatus structure is simply compact, and floor space is little; Be stained with slag device one can be adopted to be stained with formula slagging-off or be stained with the operation of formula slagging-off mode, flexible and convenient operation more, scarfing cinder efficiency is high;
4) be stained with slag pan and be provided with temperature measurement system, can Real-Time Monitoring variations in temperature, accurately control to be stained with slag pan immersion depth, the liquid slag after desulfurization can be removed rapidly, accurately, and the clearance rate of slag is high;
5) realize overall process automatically control by being connected with PLC, automaticity is high, ensures slagging-off effect, and reduces labor intensity.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
In figure: 1. slew gear 2. base 3. elevating mechanism 4. water-cooling system 5. is stained with slag pan 6. temperature measuring equipment 7. hot-metal bottle 8. hot-metal ladle and carriage 9. mechanical pneumatic shovel 10. slag pan 11. giant 12. molten iron 13. slag blanket
Detailed description of the invention
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is described further:
See Fig. 1, it is structural representation of the present utility model, a kind of molten iron pretreatment of the utility model attaches formula deslagging device, comprise and be stained with slag pan 5, slew gear 1, elevating mechanism 3, water-cooling system 4 and slag cleaning device, described slag pan 5 of being stained with is fixed on slew gear 1 by elevating mechanism 3, driven by slew gear 1 and turn round between slagging-off position and scarfing cinder position, be stained with slag pan 5 and connect water-cooling system 4 in addition, slag cleaning device is located at above the slag pan 10 of scarfing cinder position.
Supported by base 2 in the middle part of described slew gear 1, two ends cantilever arm is respectively established 1 be stained with slag pan 5, be stained with slag pan 5 for 2 and be connected with water-cooling system 4 respectively, and establish independent-lifting mechanism 3.
Described slag cleaning device is made up of multiple giant 11 and multiple mechanical pneumatic shovel 9, and giant 11 and mechanical pneumatic shovel 9 are along the circumferential direction arranged alternately.
Described slag pan 5 of being stained with is provided with temperature measuring equipment 6, is specially multiple electroheat pair.
Describedly be stained with slag pan 5, slew gear 1, elevating mechanism 3, water-cooling system 4 be connected PLC control system respectively with slag cleaning device, the temperature measuring equipment 6 be wherein stained with on slag pan 5 connects the input of PLC, and slew gear 1, elevating mechanism 3, water-cooling system 4 are connected the output of PLC respectively with the drive part of slag cleaning device.
In the utility model, slew gear 1 is fixed on base 2, is realized the revolution action of horizontal direction by driving and transmission device; When slag pan 5 is stained with in employing 1, unidirectional cantilever arm established by slew gear 1, and connected by elevating mechanism 3 and be stained with slag pan 5, when slag pan 5 is stained with in employing 2, the cantilever arm of bi-directional symmetrical established by slew gear 1, and is stained with slag pan 5 by respective independently elevating mechanism 3 connection.Elevating mechanism 3 can adopt screw drive mode, and realizes lifting action by corresponding motor driving respectively.That is, be stained with slag pan for 2 and share 1 water-cooling system and 1 slew gear, and there is independently elevating mechanism separately, 2 be stained with slag pan be stained with slag, scarfing cinder operation hockets.
The shape of being stained with slag pan 5 is consistent with hot-metal bottle 7 tank mouth-shaped, and diameter is 80% ~ 90% of hot-metal bottle mouth diameter.Be stained with slag pan 5 and adopt hollow disc structure, which is provided with water inlet and delivery port to be connected with the water inlet pipe of water-cooling system 4 and outlet pipe respectively, be stained with in slag pan 5 and establish circulating cooling aquaporin to carry out recirculated water cooling to being stained with slag pan 5, cooling water pressure is 0.5 ~ 1.0MPa, water inlet pipe and outlet pipe adopt flexible pipe, and slew gear 1 is reciprocating rotation within the scope of 180 °.
Each being stained with on slag pan 5 circumferentially evenly arranges 4 ~ 8 thermocouples for monitoring temperature, generally, molten iron 12 temperature is about 1400 DEG C, slag blanket 13 temperature is lower than molten iron 12 temperature about 20 DEG C, by the monitoring to temperature, can determine to be stained with the degree of depth residing for slag pan 5 is molten iron 12 or slag blanket 13, thus will be stained with slag pan 5 and be positioned at exactly in slag blanket 13 and be stained with slag operation fast.Thermocouple skin is provided with protective device, and entirety is commercially available finished product, and its structure does not add at this and repeats.
Scarfing cinder position establishes slag pan 10 to clear up the desulfurization slag of getting off for collecting from being stained with slag pan 5,4 ~ 6 giants 11 and 2 ~ 4 mechanical pneumatic shovels 9 are established respectively above slag pan 10, can along the circumferential direction evenly, be arranged alternately, thus ensure that being stained with slag pan 5 all directions can clean out equably.
After the utility model is connected by PLC, the overall process that can realize slagging-off operation controls automatically, by being stained with the temperature signal that on slag pan 5, temperature measuring equipment 6 inputs, control the cooling water flow velocity being stained with the immersion depth of slag pan 5 in hot-metal bottle 7, water-cooling system 4, realize being stained with that slag pan 5 is elevated, stops in slag blanket 13 by the program that presets, the automatic control of revolution transposition and scarfing cinder operation, its automaticity is high, greatly can reduce the labour intensity of operator.
The pretreatment of a kind of molten iron of the utility model attach the operation principle of formula deslagging device and operating process as follows:
The hot-metal bottle 7 of molten iron 12 after powder injection desulphurization is housed is transported to slagging-off position by hot-metal ladle and carriage 8, and start elevating mechanism 3 and will be stained with slag pan 5 and drop in hot-metal bottle 7, while, is cooled being stained with slag pan 5 by recirculated cooling water by water-cooling system 4; According to the external agency temperature of being stained with temperature measuring equipment 6 feedback that slag pan 5 is arranged, control the immersion depth being stained with slag pan 5, make to be stained with slag pan 5 and rest in slag blanket 13; Be stained with slag pan 5 to stop in slag blanket 13 and within 60 ~ 120 seconds, carry out water-cooled and be stained with slag, make the rapid cooled and solidified of desulfurization slag become a blob of slag and attach be stained with on slag pan 5, then start elevating mechanism 3 and promote and be stained with slag pan 5 to hot-metal bottle 7 tank along top;
The slag pan 5 of being stained with attaching solid slag is rotated to scarfing cinder position by slew gear 1, the solid slag of being stained with on slag pan 5 is cleared up, giant 11 is first adopted to carry out high-pressure spraying process, processing time is 30 ~ 60 seconds, after spraying, also have residue to adopt mechanical pneumatic shovel 9 to process again, until the residue complete liquidation of being stained with on slag pan 5 is clean, cleaned solid slag is discharged in slag pan 10;
Repeat above-mentionedly to be stained with slag, scarfing cinder process, until the desulfurization slag in hot-metal bottle 7 is all removed totally.
In the slagging-off later stage, when being stained with that on slag pan 5, the disposable solid quantity of slag that attaches reduces, can terminating to rise to after above hot-metal bottle 7 being once stained with slag, redefining immersion depth and being repeatedly stained with slag operation, and then carrying out scarfing cinder operation.
Following examples are implemented under premised on technical solutions of the utility model, give detailed embodiment and concrete operating process, but protection domain of the present utility model are not limited to following embodiment.In following embodiment, method therefor is conventional method if no special instructions.
[embodiment 1]
Adopt " 500kg Multi-function experimental stove " to simulate hot-metal bottle 7 in smelting laboratory, adopt the utility model to attach formula deslagging device and slagging-off experiment is carried out to the hot-metal bottle 7 that molten iron capacity is 400kg.Adopt be stained with that slag pan 5 diameter is hot-metal bottle 7 tank mouth diameter 80%, the cooling water pressure of water-cooling system 4 is 0.5MPa, and temperature measurement system 6 is mounted in 4 thermocouples be stained with on slag pan 5, above slag pan 10, install 4 giants 11 and 4 mechanical pneumatic shovels 9; Once be stained with slag except adopting during slag operation, be stained with slag pan 5 and stop 60 seconds in slag blanket 13, during scarfing cinder process, giant 11 sprays the processing time is 30 seconds, does not need the scarfing cinder of mechanical pneumatic shovel 9 residue can be cleaned out.
[embodiment 2]
Adopt " 500kg Multi-function experimental stove " to simulate hot-metal bottle 7 in smelting laboratory, adopt the utility model to attach formula deslagging device and slagging-off experiment is carried out to the hot-metal bottle 7 that molten iron capacity is 400kg.Adopt be stained with that slag pan 5 diameter is hot-metal bottle 7 tank mouth diameter 85%, the cooling water pressure of water-cooling system 4 is 0.8MPa, and temperature measurement system 6 is mounted in 6 thermocouples be stained with on slag pan 5, above slag pan 10, install 5 giants 11 and 3 mechanical pneumatic shovels 9; Except adopting secondary to be stained with slag during slag operation, be stained with slag pan 5 at every turn when being stained with slag and stop 90 seconds in slag blanket 13, during scarfing cinder process, giant 11 sprays the processing time is 45 seconds, remains a small amount of residue and adopts mechanical pneumatic shovel 9 to clear up.
[embodiment 3]
Adopt " 500kg Multi-function experimental stove " to simulate hot-metal bottle 7 in smelting laboratory, adopt the utility model to attach formula deslagging device and slagging-off experiment is carried out to the hot-metal bottle 7 that molten iron capacity is 400kg.Adopt be stained with that slag pan 5 diameter is hot-metal bottle 7 tank mouth diameter 90%, the cooling water pressure of water-cooling system 4 is 1.0MPa, and temperature measurement system 6 is mounted in 8 thermocouples be stained with on slag pan 5, above slag pan 10, install 6 giants 11 and 2 mechanical pneumatic shovels 9; Once be stained with slag except adopting during slag operation, be stained with slag pan 5 and stop 120 seconds in slag blanket 13, during scarfing cinder process, giant 11 sprays the processing time is 60 seconds, remains a small amount of residue and adopts mechanical pneumatic shovel 9 to clear up.
In above 3 embodiments, slagging-off rate is 90 ~ 96%, and average slagging-off rate is 92.67%, and iron loss is 3 ~ 5kg/t iron, average iron loss 4kg/t iron; The slagging-off time is 5 ~ 7min, and the average slagging-off time is 6min; Its slagging-off rate improves more than 7% compared with conventional deslagging method, and iron loss reduces 9kg/t iron, is only about 31% of conventional deslagging method iron loss, and slagging-off time shorten 3min, is only about 67% of conventional deslagging method.
In sum, adopt a kind of molten iron pretreatment of the utility model to attach formula deslagging device to be all greatly improved in the indexs such as slagging-off rate, iron loss, slagging-off time than conventional deslagging method to molten iron deslagging, the large innovative that the utility model achieves molten iron pretreatment slagging-off breaks through.

Claims (5)

1. a molten iron pretreatment attaches formula deslagging device, it is characterized in that, comprise and be stained with slag pan, slew gear, elevating mechanism, water-cooling system and slag cleaning device, described slag pan of being stained with is fixed on slew gear by elevating mechanism, driven by slew gear and turn round between slagging-off position and scarfing cinder position, be stained with slag pan and connect water-cooling system in addition, slag cleaning device is located at above the slag pan of scarfing cinder position.
2. a kind of molten iron pretreatment according to claim 1 attaches formula deslagging device, it is characterized in that, supported by base in the middle part of described slew gear, two ends cantilever arm is respectively established 1 be stained with slag pan, be stained with slag pan for 2 to be connected with water-cooling system respectively, and establish independent-lifting mechanism.
3. a kind of molten iron pretreatment according to claim 1 attaches formula deslagging device, it is characterized in that, described slag cleaning device is made up of multiple giant and multiple mechanical pneumatic shovel, and giant and mechanical pneumatic shovel are along the circumferential direction arranged alternately.
4. a kind of molten iron pretreatment according to claim 1 attaches formula deslagging device, it is characterized in that, described in be stained with slag pan and be provided with temperature measuring equipment, be specially multiple electroheat pair.
5. a kind of molten iron pretreatment according to claim 1 attaches formula deslagging device, it is characterized in that, describedly be stained with slag pan, slew gear, elevating mechanism, water-cooling system be connected PLC control system respectively with slag cleaning device, the temperature measuring equipment be wherein stained with on slag pan connects the input of PLC, and slew gear, elevating mechanism, water-cooling system are connected the output of PLC respectively with the drive part of slag cleaning device.
CN201520718171.8U 2015-09-17 2015-09-17 Molten iron pretreatment is stained with and attaches formula dross removal mechanism Expired - Fee Related CN205057041U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106907926A (en) * 2017-04-28 2017-06-30 云南昆钢重型装备制造集团有限公司 A kind of skimming device suitable for vacuum melting furnace
CN112981023A (en) * 2021-02-20 2021-06-18 广东韶钢松山股份有限公司 Molten iron ladle slag cover treatment device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106907926A (en) * 2017-04-28 2017-06-30 云南昆钢重型装备制造集团有限公司 A kind of skimming device suitable for vacuum melting furnace
CN106907926B (en) * 2017-04-28 2023-08-18 云南昆钢重型装备制造集团有限公司 Slag blocking device suitable for vacuum smelting furnace
CN112981023A (en) * 2021-02-20 2021-06-18 广东韶钢松山股份有限公司 Molten iron ladle slag cover treatment device

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Granted publication date: 20160302

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