CN205056738U - Spiral pipe bending machine - Google Patents
Spiral pipe bending machine Download PDFInfo
- Publication number
- CN205056738U CN205056738U CN201520744530.7U CN201520744530U CN205056738U CN 205056738 U CN205056738 U CN 205056738U CN 201520744530 U CN201520744530 U CN 201520744530U CN 205056738 U CN205056738 U CN 205056738U
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- tubing
- cylinder
- concentric
- screwfeed
- slide block
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Abstract
The utility model discloses a spiral pipe bending machine, the automatic hairbrush machine includes a frame, install the control system in the frame, main shaft rotary mechanism, the concentric mechanism of supplementary main shaft, spiral pipe pitch adjustment mechanism and screwfeed mechanism, owing to designed screwfeed mechanism and spiral pipe pitch adjustment mechanism, replace the setting of the fixed mode of tradition " hob " completely, make the pitch that the return bend process can the adjustable screw pipe change wantonly, can accomplish the operation of bending of different kinds of spiral pipes on the board, whole operation process operation is simple and direct, can reduce the difficulty degree of personnel in the operation by a wide margin, wide application range.
Description
Technical field
The utility model relates to field of machining technology, refers in particular to a kind of screw pipe bender that can carry out automatic bend pipe to the tubing of urea tube, water pipe, oil pipe, electrical bar etc. and so on.
Background technology
Traditional bend pipe type generally has U-tube (Fig. 1) and equal pitch helix tube (non-diagram), and comparatively common are urea tube, water pipe, oil pipe, electrical bar etc., these U-tube and equal pitch helix tube are widely applied in the industry such as automobile, electric heater.Such as, in automobile industry, U-tube and equal pitch helix tube are used for urea sensor, urea sensor is loaded on inside urea box, urea box access urea liquid, sensor is responsible for the urea of liquid state to extract out to use, and urea liquid easily freezes negative 7 degree time, cannot be extracted, therefore need to be thawed and dissolve into liquid.
Conventional u-shaped pipe (Fig. 1) can adopt that hand is curved to be completed, and equal pitch helix tube (non-diagram) is due to complicated structure, the curved labour intensity of hand is excessive, product quality can not ensure, therefore needs bending machine to carry out mechanically actuated, a kind of screw pipe bending machine disclosed in Chinese utility model 200520055658.9, tubing is made to adopt machining, reduce labor intensity, reduce costs, increase yield.But this screw pipe bending machine curved go out helix tube pitch fix, if desired pitch broadens, narrows, and just must change screw rod.Even and change screw rod, the helix tube with Types Below can not be made: the end of helix tube has prebuckling head, the pitch at spiral position narrows from the width, by narrowly broadening, the shape such as width space changing, reason is as follows: (1) prebuckling head needs to take certain space, classic screw bending machine position is not enough, causes locating; (2) classic screw bending machine cannot determine the initial bending position of tubing, easily causes tubing stuck in the screw channel of screw rod, causes interference.
Utility model content
In view of this, the utility model is for the disappearance of prior art existence, and its main purpose is to provide a kind of screw pipe bender, can according to needs the pitch of free adjustment bend pipe, curved go out the helix tube that differs of pitch width.
For achieving the above object, the utility model adopts following technical scheme:
A kind of screw pipe bender, comprises frame, the control system be installed in frame, spindle rotation mechanism and auxiliary spindle concentric mechanism, and this spindle rotation mechanism comprises main shaft and the first motor, is rotated by the first motor drive shaft; This auxiliary spindle concentric mechanism is located at by the side of spindle nose, and auxiliary spindle concentric mechanism comprises air cylinder group and concentric press head, drives this concentric press head to aim at this main shaft by air cylinder group;
Described frame includes further helix tube pitch adjusting mechanism and screwfeed mechanism; This screwfeed mechanism drives the overall front/rear movement of helix tube pitch adjusting mechanism and close/away from this spindle rotation mechanism, this screwfeed mechanism comprises the second motor, line slideway, the first trapezoidal screw, slide block, the first trapezoidal screw is driven to rotate by the second motor, the front/rear movement on line slideway of band movable slider;
Described helix tube pitch adjusting mechanism comprises servomotor, reduction box, sliding bottom, the second trapezoidal screw, pitches driving head, this sliding bottom is installed on the slide block of screwfeed mechanism, this servomotor connects reduction box, reduction box drives the second trapezoidal screw to rotate, and drags the left and right movement of pitches driving head.
As a kind of preferred version, described pitches driving head comprises dove-tail form slide block, the curved boom be installed on this dove-tail form slide block, be installed on the leading block of this curved boom, this dove-tail form slide block is installed on the dove-tail form guide rail of sliding bottom, this curved boom is obliquely installed, its incline direction dorsad bend pipe time dove-tail form slide block direction of advance.
As a kind of preferred version, in described spindle rotation mechanism, the end of its main shaft is provided with tubing clamping structure, this tubing clamping structure comprises locating shaft, tubing locating piece, tubing clamp, this locating shaft is arranged in tubing locating piece and is plugged in the endoporus of main shaft, this tubing locating piece is fixed on the side of tubing clamp, is provided with tubing holes for clamping in tubing clamp.
As a kind of preferred version, in described auxiliary spindle concentric mechanism, its air cylinder group is made up of the first cylinder and the second cylinder, the piston rod of this first cylinder is connected to the cylinder block of the second cylinder, the cylinder block of this second cylinder is installed on the table top of frame by front/rear slide mechanism, the piston rod of this second cylinder left/right can be movably connected on described concentric press head.
As a kind of preferred version, described control system comprises main control system, the touch-screen be installed on rack table, this touch-screen connection control main frame, this main control system is electrically connected on the driver part of spindle rotation mechanism, auxiliary spindle concentric mechanism, helix tube pitch adjusting mechanism and screwfeed mechanism.
The utility model compared with prior art has obvious advantage and beneficial effect, specifically, as shown from the above technical solution, this equipment adopts the Automation Design, alleviate the operation intensity of personnel, quality is easily protected, especially, owing to devising screwfeed mechanism and helix tube pitch adjusting mechanism, replace the fixed mode setting of tradition " screw rod " completely, bend pipe process can the pitch of adjustable screw pipe be changed arbitrarily, the bending operation of dissimilar helix tube can be completed on board, whole operation process is simple to operation, significantly can reduce personnel's degree of difficulty operationally, wide accommodation.
For more clearly setting forth architectural feature of the present utility model and effect, below in conjunction with accompanying drawing and specific embodiment, the utility model is described in detail.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the first urea tube existing, and this kind of urea tube is U-shaped;
Fig. 2 be bending machine of the present utility model curved go out the schematic diagram of the first helix tube product, the pitch of this kind of helix tube is wider;
Fig. 3 be bending machine of the present utility model curved go out the schematic diagram of the first helix tube product, this kind of helix tube pitch is narrower;
Fig. 4 is the complete machine stereogram of the embodiment of the utility model;
Fig. 5 is the composition structured flowchart of the embodiment of the present invention;
Fig. 6 is the schematic diagram of the spindle rotation mechanism of the embodiment of the utility model;
Fig. 7 is the exploded view of the tubing clamping structure of the embodiment of the utility model;
Fig. 8 is the tubing installment state schematic diagram of the embodiment of the utility model;
Fig. 9 is the schematic diagram after the tubing in Fig. 8 is installed;
Figure 10 is the schematic diagram of the screwfeed mechanism of the embodiment of the utility model;
Figure 11 is the schematic diagram of the helix tube pitch adjusting mechanism of the embodiment of the utility model;
Figure 12 is the helix tube process schematic diagram of the embodiment of the utility model.
Accompanying drawing identifier declaration:
10, frame 20, control system
21, main control system 22, touch-screen
23, key 24, stop key is started
30, spindle rotation mechanism 31, main shaft
311, endoporus 32, first motor
33, tubing clamping structure 331, locating shaft
332, tubing locating piece 333, tubing clamp
334, tubing holes for clamping 40, auxiliary spindle concentric mechanism
41, air cylinder group 411, first cylinder
412, the second cylinder 413, front/rear slide mechanism
42, concentric press head 50, screwfeed mechanism
51, the second motor 52, line slideway
53, the first trapezoidal screw 54, slide block
60, helix tube pitch adjusting mechanism 61, servomotor
62, reduction box 63, sliding bottom
631, dove-tail form guide rail 64, second trapezoidal screw
65, pitches driving head 651, dove-tail form slide block
652, curved boom 653, leading block
70, tubing 71, pre-bending pars convoluta.
Detailed description of the invention
Please refer to shown in Fig. 4 and Fig. 5, that show the concrete structure of the preferred embodiment of the present invention, is a kind of screw pipe bender, without the need to changing any part, just can curved go out the different helix tube (see Fig. 2 and Fig. 3) of pitch.The structure of this screw pipe bender comprises frame 10, the control system 20 be installed in frame 10, spindle rotation mechanism 30, auxiliary spindle concentric mechanism 40, screwfeed mechanism 50 and helix tube pitch adjusting mechanism 60.
Wherein, as shown in Figure 5, described control system 20 comprises main control system 21, the touch-screen 22 be installed on frame 10 table top, this touch-screen 22 connection control main frame 21, this main control system 21 is electrically connected on the driver part of spindle rotation mechanism 30, auxiliary spindle concentric mechanism 40, helix tube pitch adjusting mechanism 60 and screwfeed mechanism 50.The bend pipe pattern of helix tube can be selected by touch-screen 22, call different bend pipe patterns, can automatically control different mechanisms, with curved go out the urea tube (see Fig. 2 and Fig. 3) of equal pitch or pitches.
As shown in Figure 6, this spindle rotation mechanism 30 comprises main shaft 31 and the first motor 32, is rotated by the first motor 32 drive shaft 31.As shown in Figure 7 to 9, in described spindle rotation mechanism 30, the end of its main shaft 31 is provided with tubing clamping structure 33, this tubing clamping structure 33 comprises locating shaft 331, tubing locating piece 332, tubing clamp 333, this locating shaft 331 is arranged in tubing locating piece 332 and is plugged in the endoporus 311 of main shaft 31, this tubing locating piece 332 is fixed on the side of tubing clamp 333, is provided with tubing holes for clamping 334 in tubing clamp 333.During fixing tubing 70, as shown in Figure 8, by tubing 70 one end good for local bending through tubing holes for clamping 334, then be inserted in the endoporus 311 of main shaft 31 along the direction of arrow of Fig. 8, as shown in Figure 9.
As shown in Figure 6, this auxiliary spindle concentric mechanism 40 is located at by the side of main shaft 31 end, and auxiliary spindle concentric mechanism 40 comprises air cylinder group 41 and concentric press head 42, drives this concentric press head 42 to aim at this main shaft 31 by air cylinder group 41.Described air cylinder group 41 is made up of the first cylinder 411 and the second cylinder 412, the piston rod of this first cylinder 411 is connected to the cylinder block of the second cylinder 412, the cylinder block of this second cylinder 412 is installed on the table top of frame 10 by front/rear slide mechanism 413, the piston rod of this second cylinder 412 left/right can be movably connected on described concentric press head 42.In the design, described front/rear slide mechanism 413 is the slide mechanisms adopting slide block and slide rail to be formed.During work, after utilizing tubing clamping structure 33 to fix tubing 70, this first cylinder 411 and the second cylinder 412 move, concentric press head 42 is made to compress locating shaft 331, thus locating shaft 331 maintains static, that is to say that the part 71 that tubing 70 pre-bends maintains static, remainder and main shaft 31 synchronous axial system.
As shown in Figure 10, this screwfeed mechanism 50 drives the overall front/rear movement of helix tube pitch adjusting mechanism 60 and close/away from this spindle rotation mechanism 30, this screwfeed mechanism 50 comprises the second motor 51, line slideway 52, first trapezoidal screw 53, slide block 54, the first trapezoidal screw 53 is driven to rotate by the second motor 51, the front/rear movement on line slideway 52 of band movable slider 54.
As shown in figure 11, described helix tube pitch adjusting mechanism 60 comprises servomotor 61, reduction box 62, sliding bottom 63, second trapezoidal screw 64, pitches driving head 65, this sliding bottom 63 is installed on the slide block 54 of screwfeed mechanism 50, this servomotor 61 connects reduction box 62, reduction box 62 drives trapezoidal screw to rotate, and drags the left and right movement of pitches driving head 65.As shown in figure 12, described pitches driving head 65 comprises dove-tail form slide block 651, the curved boom 652 be installed on this dove-tail form slide block 651, be installed on the leading block 653 of this curved boom 652, this dove-tail form slide block 651 is installed on the dove-tail form guide rail 631 of sliding bottom 63, this curved boom 652 is obliquely installed, its incline direction dorsad bend pipe time dove-tail form slide block 651 direction of advance.By the design of its tilting, promote tubing 70 and lead simultaneously, along tubing 70 wrap direction, the power of promotion bend pipe can be reduced, there will not be stuck problem.
Based on above-mentioned screw pipe bender, operation principle and the bending method of shaping helix tube are as follows, and bend pipe process comprises the following steps:
(1) get hollow metal pipe, in metal pipe material 70, fill filler, as steel ball or yarn stone, closed two ends make filler can not spill in metal pipe material 70.
(2) pre-bending pars convoluta 71 is bent out with Simple pipe bender at the assigned address of metal pipe material 70.
(3) metal pipe material 70 after step 2 is fixed on main shaft 31 by tubing clamping structure 33; In the present embodiment, pipe fixing method has two kinds: the first be by step 2 after metal pipe material 70 one end insert the endoporus 311 of main shaft, locating shaft 331 through in the tubing holes for clamping 334 of tubing clamping structure, then is inserted the endoporus 311 of spindle nose by the other end; The second is by metal pipe material 70 first through tubing holes for clamping 334, then tubing clamping structure 33 and metal pipe material 70 entirety is inserted together in main shaft 31.
(4) the beginning key 23 of control system 20 is pressed, control system 20 triggers the action of auxiliary spindle concentric mechanism 40 automatically, being moved by the first cylinder 411 and the second cylinder 412 makes concentric press head 42 be pressed in locating shaft 331, guarantees locating shaft 331, main shaft 31 stress balance on the same line; Meanwhile, control system 20 self-starting screwfeed mechanism 50, drives the first trapezoidal screw 53 to rotate by the second motor 51, and band movable slider 54 moves forward on line slideway 52, and the leading block 653 of pitches driving head 65 is conflicted on metal pipe material 70.
(5) after step 4 is located, control system 20 starts spindle rotation mechanism 30 and helix tube pitch adjusting mechanism 60 simultaneously, and the first motor 32 drive shaft 31 of this spindle rotation mechanism 30 is rotated; The servomotor 61 of this helix tube pitch adjusting mechanism 60 drives the second trapezoidal screw 64 to rotate by reduction box 62, drag pitches driving head 65 at the uniform velocity or speed change be moved to the left, the pitch of adjustable screw bend pipe while bend pipe.In whole bend pipe process, when servomotor 61 operates, there is different velocity variations, can the different pitch of adjustable screw pipe, speed is faster, and pitch is larger, and speed is slower, and pitch is less.
(6) during bending pipes; control system 20 calculates according to equipment total length and the bend pipe length that pre-sets; when tube bending is to the bend pipe length set; servomotor 61 and the first motor 32 can be out of service; personnel to be operated insert after abrasionproof protects cotton at the contact surface of bending tubing tail end and directive wheel; press " beginning key "; equipment runs again; after moving to pre-set total length; out of service; main shaft 31 reverses, and realizes resetting, and curved good pipe takes out by operating personnel again.
(7) seal at described spiral pipe 70 finished product two ends is removed, pour out filler, adopt the method for blowing and/or washing by water further, in hollow interacvity air-filling and/or the bath of spiral pipe 70 finished product, guarantee that inner filler is all discharged.
In sum, design focal point of the present invention is, from structure, this equipment adopts the Automation Design, alleviate the operation intensity of personnel, quality is easily protected, especially, owing to devising screwfeed mechanism 50 and helix tube pitch adjusting mechanism 60, replace the fixed mode setting of tradition " screw rod " completely, bend pipe process can the pitch of adjustable screw pipe be changed arbitrarily, the bending operation of dissimilar helix tube can be completed on board, whole operation process is simple to operation, significantly can reduce personnel's degree of difficulty operationally, wide accommodation.From method, owing to filling filler before tubing 70 bending, Forging Process thrust can be prevented excessive and flatten tubing 70, by pouring out, inflating and the mode such as bath after bending, guaranteeing that filler is removed completely.
The above, it is only preferred embodiment of the present invention, not technical scope of the present invention is imposed any restrictions, thus every above embodiment is done according to technical spirit of the present invention any trickle amendment, equivalent variations and modification, all still belong in the scope of technical solution of the present invention.
Claims (5)
1. a screw pipe bender, comprises frame, the control system be installed in frame, spindle rotation mechanism and auxiliary spindle concentric mechanism, and this spindle rotation mechanism comprises main shaft and the first motor, is rotated by the first motor drive shaft; This auxiliary spindle concentric mechanism is located at by the side of spindle nose, and auxiliary spindle concentric mechanism comprises air cylinder group and concentric press head, drives this concentric press head to aim at this main shaft by air cylinder group; It is characterized in that:
Described frame includes further helix tube pitch adjusting mechanism and screwfeed mechanism; This screwfeed mechanism drives the overall front/rear movement of helix tube pitch adjusting mechanism and close/away from this spindle rotation mechanism, this screwfeed mechanism comprises the second motor, line slideway, the first trapezoidal screw, slide block, the first trapezoidal screw is driven to rotate by the second motor, the front/rear movement on line slideway of band movable slider;
Described helix tube pitch adjusting mechanism comprises servomotor, reduction box, sliding bottom, the second trapezoidal screw, pitches driving head, this sliding bottom is installed on the slide block of screwfeed mechanism, this servomotor connects reduction box, reduction box drives the second trapezoidal screw to rotate, and drags the left and right movement of pitches driving head.
2. screw pipe bender according to claim 1, it is characterized in that: described pitches driving head comprises dove-tail form slide block, the curved boom be installed on this dove-tail form slide block, be installed on the leading block of this curved boom, this dove-tail form slide block is installed on the dove-tail form guide rail of sliding bottom, this curved boom is obliquely installed, its incline direction dorsad bend pipe time dove-tail form slide block direction of advance.
3. screw pipe bender according to claim 1, it is characterized in that: in described spindle rotation mechanism, the end of its main shaft is provided with tubing clamping structure, this tubing clamping structure comprises locating shaft, tubing locating piece, tubing clamp, this locating shaft is arranged in tubing locating piece and is plugged in the endoporus of main shaft, this tubing locating piece is fixed on the side of tubing clamp, is provided with tubing holes for clamping in tubing clamp.
4. screw pipe bender according to claim 1, it is characterized in that: in described auxiliary spindle concentric mechanism, its air cylinder group is made up of the first cylinder and the second cylinder, the piston rod of this first cylinder is connected to the cylinder block of the second cylinder, the cylinder block of this second cylinder is installed on the table top of frame by front/rear slide mechanism, the piston rod of this second cylinder left/right can be movably connected on described concentric press head.
5. screw pipe bender according to claim 1, it is characterized in that: described control system comprises main control system, the touch-screen be installed on rack table, this touch-screen connection control main frame, this main control system is electrically connected on the driver part of spindle rotation mechanism, auxiliary spindle concentric mechanism, helix tube pitch adjusting mechanism and screwfeed mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520744530.7U CN205056738U (en) | 2015-09-24 | 2015-09-24 | Spiral pipe bending machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520744530.7U CN205056738U (en) | 2015-09-24 | 2015-09-24 | Spiral pipe bending machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205056738U true CN205056738U (en) | 2016-03-02 |
Family
ID=55383341
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520744530.7U Withdrawn - After Issue CN205056738U (en) | 2015-09-24 | 2015-09-24 | Spiral pipe bending machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205056738U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105268793A (en) * | 2015-09-24 | 2016-01-27 | 顾耿豪 | Spiral pipe bending machine and pipe bending method |
-
2015
- 2015-09-24 CN CN201520744530.7U patent/CN205056738U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105268793A (en) * | 2015-09-24 | 2016-01-27 | 顾耿豪 | Spiral pipe bending machine and pipe bending method |
| CN105268793B (en) * | 2015-09-24 | 2017-04-12 | 顾耿豪 | Spiral pipe bending machine and pipe bending method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20160302 Effective date of abandoning: 20170412 |
|
| AV01 | Patent right actively abandoned |