CN205049950U - Digit control machine tool remote monitering system - Google Patents
Digit control machine tool remote monitering system Download PDFInfo
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- CN205049950U CN205049950U CN201520825346.5U CN201520825346U CN205049950U CN 205049950 U CN205049950 U CN 205049950U CN 201520825346 U CN201520825346 U CN 201520825346U CN 205049950 U CN205049950 U CN 205049950U
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- numerically controlled
- supervisory system
- remote supervisory
- controlled machine
- machine tool
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Abstract
The utility model discloses a digit control machine tool remote monitering system, including surveillance center's computer, surveillance center's computer passes through wireless network and couples respectively in control extension and maintenance department's computer, the control extension includes microprocessor, microprocessor is connected with wireless communication device, alarm device, image processing device, lathe operating environment data acquisition device, lathe operation data acquisition device and lathe numerical control system, wherein, the image processing device is connected with cutter control subassembly and processing state surveillance camera head. The beneficial effect of the utility model: through the combined action of cutter control subassembly and processing state surveillance camera head, and then the concrete state of machine tool machining is convenient for understand often, the loss that leads to the fact can also be reduces simultaneously after the trouble takes place to still reduce operating personnel's intensity of labour.
Description
Technical field
The utility model relates to numerically-controlled machine monitoring technique field, specifically, relates to a kind of numerically controlled machine remote supervisory system.
Background technology
Along with popularizing of numerically-controlled machine, increasing user selects to adopt numerically-controlled machine to replace machine tool equipment.Use numerically-controlled machine, can enhance productivity and Product Precision on the one hand; Then saved labour on the other hand, operating personnel can manage multiple stage numerically-controlled machine simultaneously.But numerically-controlled machine is carrying out in product processing, operator is needed often to go to observe the long journey situation of lathe, as whether process tool ruptures, whether processing cutting oil is supplied and is put in place, and operator can be fewer in the process of relieving, such lathe is easy to go wrong, because in long-time process, cutter is easy to collapse cutter or fracture, if find not in time, the cutter complete rupture on whole knife rest can be caused, this not only increases cost, even also may break main shaft, also have impact on working (machining) efficiency simultaneously.Can produce useless cutting in working angles, these give up and cut the oil feeding reservoirs that can block cutting oil, and such cutting oil will be supplied not in time, collapses after cutter easily generates heat, and affects next step processing.
So, be convenient to understand machine tooling concrete state when developing a kind of use, the loss caused after fault occurs can be reduced, reduce the supervisory system of the labour intensity of operating personnel, just become the problem that insider needs solution badly.
Utility model content
For the problem in correlation technique, the utility model proposes a kind of numerically controlled machine remote supervisory system, be not only convenient to during use understand the concrete state of machine tooling, and the loss caused after fault occurs can be reduced, the labour intensity of operating personnel can be reduced simultaneously.
For realizing above-mentioned technical purpose, the technical solution of the utility model is achieved in that
A kind of numerically controlled machine remote supervisory system, comprises Surveillance center's computing machine, and described Surveillance center computing machine is connected in monitoring extension set and maintenance department's computing machine respectively by wireless network; Described monitoring extension set comprises microprocessor, described microprocessor is connected with wireless communication apparatus, warning device, image processing apparatus, machine tool running environment data collector, lathe service data harvester and machine tool numerical control system, wherein, described image processing apparatus is connected with tool monitoring assembly and machining state monitoring camera.
Further, described image processing apparatus comprises processing unit, and described processing unit is connected to converting unit and analytic unit.
Further, described microprocessor is connected with clock circuit.
Further, described microprocessor is connected with data-carrier store.
Further, described Surveillance center computing machine is connected in mobile terminal device by wireless carrier network.
Further, described machine tool running environment data collector comprises environment temperature sensor and ambient humidity sensor.
Further, described lathe service data harvester comprises housing temperature sensor, liquid level sensor and baroceptor.
The beneficial effects of the utility model: by the acting in conjunction of tool monitoring assembly and machining state monitoring camera, and then be convenient to understand the concrete state of machine tooling constantly, the loss caused after fault occurs can also be reduced simultaneously, and reduce the labour intensity of operating personnel.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structural representation of the numerically controlled machine remote supervisory system according to the utility model embodiment.
In figure:
1, Surveillance center's computing machine; 2, extension set is monitored; 3, maintenance department's computing machine; 4, microprocessor; 5, wireless communication apparatus; 6, warning device; 7, image processing apparatus; 8, machine tool running environment data collector; 9, lathe service data harvester; 10, tool monitoring assembly; 11, machining state monitoring camera; 12, processing unit; 13, converting unit; 14, analytic unit; 15, clock circuit; 16, data-carrier store; 17, mobile terminal device; 18, environment temperature sensor; 19, ambient humidity sensor; 20, housing temperature sensor; 21, liquid level sensor; 22, baroceptor.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, other embodiments all that those of ordinary skill in the art obtain, all belong to the scope of the utility model protection.
As shown in Figure 1, a kind of numerically controlled machine remote supervisory system according to embodiment of the present utility model, comprises Surveillance center's computing machine 1, and described Surveillance center computing machine 1 is connected in monitoring extension set 2 and maintenance department's computing machine 3 respectively by wireless network; Described monitoring extension set 2 comprises microprocessor 4, described microprocessor 4 is connected with wireless communication apparatus 5, warning device 6, image processing apparatus 7, machine tool running environment data collector 8, lathe service data harvester 9 and machine tool numerical control system, wherein, described image processing apparatus 7 is connected with tool monitoring assembly 10 and machining state monitoring camera 11.
In one embodiment, described image processing apparatus 7 comprises processing unit 12, and described processing unit 12 is connected to converting unit 13 and analytic unit 14.
In one embodiment, described microprocessor 4 is connected with clock circuit 15.
In one embodiment, described microprocessor 4 is connected with data-carrier store 16.
In one embodiment, described Surveillance center computing machine 1 is connected in mobile terminal device 17 by wireless carrier network.
In one embodiment, described machine tool running environment data collector 8 comprises environment temperature sensor 18 and ambient humidity sensor 19.
In one embodiment, described lathe service data harvester 9 comprises housing temperature sensor 20, liquid level sensor 21 and baroceptor 22.
Conveniently understand technique scheme of the present utility model, below by way of in concrete use-pattern, technique scheme of the present utility model is described in detail.
When specifically using, when operating personnel start manual management and control, described tool monitoring assembly 10 and described machining state monitoring camera 11 can be monitored the fuel feeding of process tool and processing cutting oil respectively, avoid the product rejection occurring that cracking of cutter or cutting oil supply cause not in time, the situation of cutter complete rupture, described tool monitoring assembly 10 and described machining state monitoring camera 11 can by the information monitored by being sent to described microprocessor 4 after described image processing apparatus 7 device, described microprocessor 4 can process accordingly according to the information received, if the fault of finding that there is, described warning device 6 can carry out alarm, also can suspend the work of fault lathe simultaneously, operating personnel just can handling failure in time, when operating personnel start automatic management and control, information can be sent on described Surveillance center computing machine 1 by described microprocessor 4, by Surveillance center, management and control is unified to all numerically-controlled machines, be convenient to understand the concrete state of machine tooling constantly, after described Surveillance center computing machine 1 finds that there is problem from the information received, failure message can be sent to described maintenance department computing machine 3, the personnel being convenient to maintenance department know the concrete reason of fault and know to carry what instrument, also can suspend the work of fault lathe by operated from a distance and regulate and control lathe simultaneously.
In sum, by means of technique scheme of the present utility model, by the acting in conjunction of tool monitoring assembly 10 and machining state monitoring camera 11, and then be convenient to understand the concrete state of machine tooling constantly, the loss caused after fault occurs can also be reduced simultaneously, and reduce the labour intensity of operating personnel.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (7)
1. a numerically controlled machine remote supervisory system, comprises Surveillance center's computing machine (1), it is characterized in that, described Surveillance center computing machine (1) is connected in monitoring extension set (2) and maintenance department's computing machine (3) respectively by wireless network; Described monitoring extension set (2) comprises microprocessor (4), described microprocessor (4) is connected with wireless communication apparatus (5), warning device (6), image processing apparatus (7), machine tool running environment data collector (8), lathe service data harvester (9) and machine tool numerical control system, wherein, described image processing apparatus (7) is connected with tool monitoring assembly (10) and machining state monitoring camera (11).
2. numerically controlled machine remote supervisory system according to claim 1, is characterized in that, described image processing apparatus (7) comprises processing unit (12), and described processing unit (12) is connected to converting unit (13) and analytic unit (14).
3. numerically controlled machine remote supervisory system according to claim 1, is characterized in that, described microprocessor (4) is connected with clock circuit (15).
4. numerically controlled machine remote supervisory system according to claim 1, is characterized in that, described microprocessor (4) is connected with data-carrier store (16).
5. numerically controlled machine remote supervisory system according to claim 1, is characterized in that, described Surveillance center computing machine (1) is connected in mobile terminal device (17) by wireless carrier network.
6. numerically controlled machine remote supervisory system according to claim 1, is characterized in that, described machine tool running environment data collector (8) comprises environment temperature sensor (18) and ambient humidity sensor (19).
7. numerically controlled machine remote supervisory system according to claim 1, is characterized in that, described lathe service data harvester (9) comprises housing temperature sensor (20), liquid level sensor (21) and baroceptor (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520825346.5U CN205049950U (en) | 2015-10-22 | 2015-10-22 | Digit control machine tool remote monitering system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520825346.5U CN205049950U (en) | 2015-10-22 | 2015-10-22 | Digit control machine tool remote monitering system |
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| Publication Number | Publication Date |
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| CN205049950U true CN205049950U (en) | 2016-02-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520825346.5U Expired - Fee Related CN205049950U (en) | 2015-10-22 | 2015-10-22 | Digit control machine tool remote monitering system |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106094726A (en) * | 2016-06-22 | 2016-11-09 | 孟祥文 | A kind of computer remote monitoring system based on Internet of Things |
| CN111026032A (en) * | 2019-12-26 | 2020-04-17 | 武汉重型机床集团有限公司 | Real-time monitoring system based on industrial numerical control machine tool and working method thereof |
| CN112034787A (en) * | 2020-08-28 | 2020-12-04 | 安徽省临泉县智创精机有限公司 | Digit control machine tool processing environment monitoring system |
| CN112637559A (en) * | 2020-12-10 | 2021-04-09 | 成都健数科技有限公司 | Intelligent monitoring device for machine tool and using method thereof |
| CN113156907A (en) * | 2021-05-26 | 2021-07-23 | 深圳市积汇天成科技有限公司 | Equipment interconnection method, terminal, server and system |
-
2015
- 2015-10-22 CN CN201520825346.5U patent/CN205049950U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106094726A (en) * | 2016-06-22 | 2016-11-09 | 孟祥文 | A kind of computer remote monitoring system based on Internet of Things |
| CN111026032A (en) * | 2019-12-26 | 2020-04-17 | 武汉重型机床集团有限公司 | Real-time monitoring system based on industrial numerical control machine tool and working method thereof |
| CN112034787A (en) * | 2020-08-28 | 2020-12-04 | 安徽省临泉县智创精机有限公司 | Digit control machine tool processing environment monitoring system |
| CN112637559A (en) * | 2020-12-10 | 2021-04-09 | 成都健数科技有限公司 | Intelligent monitoring device for machine tool and using method thereof |
| CN113156907A (en) * | 2021-05-26 | 2021-07-23 | 深圳市积汇天成科技有限公司 | Equipment interconnection method, terminal, server and system |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160224 Termination date: 20161022 |
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| CF01 | Termination of patent right due to non-payment of annual fee |