CN205043543U - Automatic sizing device for aluminum rod sawing machine - Google Patents
Automatic sizing device for aluminum rod sawing machine Download PDFInfo
- Publication number
- CN205043543U CN205043543U CN201520528140.6U CN201520528140U CN205043543U CN 205043543 U CN205043543 U CN 205043543U CN 201520528140 U CN201520528140 U CN 201520528140U CN 205043543 U CN205043543 U CN 205043543U
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- China
- Prior art keywords
- sizing
- adjusting screw
- rod
- cylinder
- screw rod
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- 238000004513 sizing Methods 0.000 title claims abstract description 29
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 13
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 13
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000005498 polishing Methods 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims 1
- 239000004411 aluminium Substances 0.000 abstract 1
- 238000005266 casting Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Landscapes
- A Measuring Device Byusing Mechanical Method (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及机械设备技术领域,尤其涉及铝棒锯切机自动定尺装置。 The utility model relates to the technical field of mechanical equipment, in particular to an automatic length-setting device for an aluminum rod sawing machine.
背景技术 Background technique
近年来随着市场的发展,订单日益增加,客户要求的铝棒规格也不断增多,多数客户要求生产4-5.8米之间多个定尺长度的铝棒。目前,传统熔铸车间使用的锯切系统为手动定尺锯切,即根据客户产品长度的要求,在锯床上相应长度位置上焊接一个标尺,设置一块挡板来实现,例如,客户要求5米长的铝棒,操作人员就通过手工测量尺寸(需同时3人配合完成),在这个位置上焊接一个标尺,增设一块挡板,使手动锯作业时操作人员工作量大,而且送棒时需要人工将铝棒推入锯片下方,容易伤到手指,存在一定的安全隐患。 In recent years, with the development of the market, orders are increasing day by day, and the specifications of aluminum rods required by customers are also increasing. Most customers require the production of multiple aluminum rods with a fixed length between 4-5.8 meters. At present, the sawing system used in the traditional casting workshop is manual fixed-length sawing, that is, according to the customer's product length requirements, a ruler is welded on the corresponding length position on the sawing machine, and a baffle is set to achieve it. For example, the customer requires a length of 5 meters For aluminum rods, the operator will manually measure the size (3 people need to cooperate to complete it at the same time), weld a ruler on this position, and add a baffle, so that the operator's workload is heavy during manual sawing operations, and manual labor is required when feeding the rods. Pushing the aluminum rod under the saw blade will easily injure your fingers, and there is a certain potential safety hazard.
实用新型内容 Utility model content
本实用新型所要解决的技术问题是提供一种能快速调整定尺长度,提高锯切精度,减少劳动力,降低劳动强度,避免安全隐患的铝棒锯切机自动定尺装置。 The technical problem to be solved by the utility model is to provide an automatic sizing device for an aluminum rod sawing machine that can quickly adjust the sizing length, improve sawing precision, reduce labor force, reduce labor intensity, and avoid potential safety hazards.
为解决上述问题,本实用新型所述的铝棒锯切机自动定尺装置,包括传送轨道、定尺标示、机架、调节丝杆、光杆、减速机、步进电机、气缸和定尺挡板,其特征在于:所述传送轨道两侧上部分别设有所述定尺标示,该传送轨道侧方设有所述机架;所述机架上部安装有横向贯穿的所述调节丝杆和所述光杆;所述调节丝杆一端安装有编码器,另一端安装有从动链轮;所述从动链轮通过链条连接设置在所述减速机上的主动链轮;所述减速机连接所述步进电机;所述光杆和所述调节丝杆上套接有空腔的定尺装置支架;所述定尺装置支架内部设有塞柱向下的所述气缸,该气缸底端连接有搭架在所述传送轨道上的所述定尺挡板;所述定尺挡板连接端通过销轴固定在所述定尺装置支架下端。 In order to solve the above problems, the automatic sizing device of the aluminum bar sawing machine described in the utility model includes a transmission track, a sizing mark, a frame, an adjusting screw, a polished rod, a reducer, a stepping motor, a cylinder and a sizing stop The board is characterized in that: the upper parts of the two sides of the transmission track are respectively provided with the scale marks, and the side of the transmission track is provided with the frame; the upper part of the frame is installed with the adjustment screw rod and the The polished rod; an encoder is installed at one end of the adjusting screw rod, and a driven sprocket is installed at the other end; the driven sprocket is connected to the driving sprocket arranged on the reducer through a chain; the reducer is connected to the The stepper motor; the polished rod and the adjusting screw rod are sleeved with a cavity measuring device bracket; the inside of the measuring device bracket is provided with the cylinder with the plunger downward, and the bottom end of the cylinder is connected with a The length baffle is erected on the conveying track; the connecting end of the length baffle is fixed to the lower end of the sizing device bracket through a pin shaft.
所述调节丝杆的上下方分别设有所述光杆。 The polished rods are respectively arranged above and below the adjusting screw rod.
本实用新型与现有技术相比具有以下优点: Compared with the prior art, the utility model has the following advantages:
1、由于本实用新型中定尺装置与气缸联动连接,气缸伸缩,根据杠杆原理,实现在不同定尺标示位置的定尺装置升降,可以快速进行定尺的调节,提高锯切精度。 1. Since the sizing device and the cylinder in the utility model are linked and connected, and the cylinder expands and contracts, according to the principle of the lever, the sizing device can be raised and lowered at different sizing marking positions, and the sizing can be quickly adjusted to improve sawing accuracy.
2、由于本实用新型中定尺装置支架在调节丝杆上通过步进电机带动下左右移动,避免人工定尺,减少劳动力,降低劳动强度,避免安全隐患。 2. Since the sizing device bracket in the utility model moves left and right on the adjusting screw rod driven by the stepping motor, manual sizing is avoided, labor force is reduced, labor intensity is reduced, and potential safety hazards are avoided.
附图说明 Description of drawings
下面结合附图对本实用新型的具体实施方式作进一步详细的说明。 Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in further detail.
图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
图2为本实用新型的定尺挡板连接结构放大图。 Fig. 2 is an enlarged view of the connection structure of the fixed-length baffle of the present invention.
图中:1.传送轨道,2.定尺标示,3.机架,4.调节丝杆,5.光杆,6.编码器,7.从动链轮,8.减速机,9.主动链轮,10.步进电机,11定尺装置支架,12.气缸,13.定尺挡板。 In the figure: 1. Conveyor track, 2. Scale mark, 3. Rack, 4. Adjusting screw, 5. Polished rod, 6. Encoder, 7. Driven sprocket, 8. Reducer, 9. Driving chain Wheel, 10. stepper motor, 11 fixed length device support, 12. cylinder, 13. fixed length baffle plate.
具体实施方式 detailed description
如图1、图2所示,包括传送轨道1、定尺标示2、机架3、调节丝杆4、光杆5、减速机8、步进电机10、气缸12和定尺挡板13。传送轨道1两侧上部分别设有定尺标示2,该传送轨道1侧方设有机架3;机架3上部安装有横向贯穿的调节丝杆4和光杆5;调节丝杆4的上下方分别设有光杆5。 As shown in Figure 1 and Figure 2, it includes a transmission track 1, a scale mark 2, a frame 3, an adjustment screw 4, a polished rod 5, a reducer 8, a stepping motor 10, a cylinder 12 and a scale baffle 13. The upper part of both sides of the transmission track 1 is respectively provided with a scale mark 2, the side of the transmission track 1 is provided with a frame 3; Polishing rods 5 are respectively provided.
调节丝杆4一端安装有编码器6,另一端安装有从动链轮7;从动链轮7通过链条连接设置在减速机8上的主动链轮9,减速机8连接步进电机10;光杆5和调节丝杆4上套接有空腔的定尺装置支架11;定尺装置支架11内部设有塞柱向下的气缸12,该气缸12底端联动连接有搭架在传送轨道1上的定尺挡板13;定尺挡板13连接端通过销轴固定在定尺装置支架11下端。 An encoder 6 is installed at one end of the adjusting screw mandrel 4, and a driven sprocket 7 is installed at the other end; the driven sprocket 7 is connected to the driving sprocket 9 arranged on the reducer 8 through a chain, and the reducer 8 is connected to the stepping motor 10; The polished rod 5 and the adjusting screw rod 4 are sleeved with a cavity sizing device bracket 11; the sizing device bracket 11 is internally provided with a cylinder 12 with a plunger downward, and the bottom end of the cylinder 12 is connected with a frame on the transmission track 1. The fixed length baffle 13 on the top; the fixed length baffle 13 connecting end is fixed on the fixed length device support 11 lower ends by pin shaft.
工作时,先确定铝棒的锯切长度,打开压缩空气管道,使气缸12的活塞杆伸出后带动定尺挡板13抬起,启动步进电机10带动减速机8,减速机8转动带动主动链轮9,主动链轮9通过链条使从动链轮7转动,从动链轮7带动调节丝杆4旋转,将定尺装置支架11在光杆5上向编码器6设定的定尺标示2位置移动,移动到设定的位置之后停止步进电机10,将气缸12的活塞杆缩入,带动定尺挡板13落在传送轨道1的定尺标示2位置上,定尺结束后开始锯切铝棒。 When working, first determine the sawing length of the aluminum rod, open the compressed air pipeline, make the piston rod of the cylinder 12 stretch out and drive the fixed-length baffle 13 to lift, start the stepping motor 10 to drive the reducer 8, and the reducer 8 rotates to drive The driving sprocket 9, the driving sprocket 9 rotates the driven sprocket 7 through the chain, and the driven sprocket 7 drives the adjustment screw 4 to rotate, and the scale device bracket 11 is set on the polished rod 5 to the scale set by the encoder 6. Move to the marked 2 position, stop the stepper motor 10 after moving to the set position, retract the piston rod of the cylinder 12, and drive the sizing baffle 13 to fall on the sizing marked 2 position of the transmission track 1, after the sizing is completed Start sawing the aluminum rod.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520528140.6U CN205043543U (en) | 2015-07-21 | 2015-07-21 | Automatic sizing device for aluminum rod sawing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520528140.6U CN205043543U (en) | 2015-07-21 | 2015-07-21 | Automatic sizing device for aluminum rod sawing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205043543U true CN205043543U (en) | 2016-02-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520528140.6U Expired - Fee Related CN205043543U (en) | 2015-07-21 | 2015-07-21 | Automatic sizing device for aluminum rod sawing machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN205043543U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104959875A (en) * | 2015-07-21 | 2015-10-07 | 甘肃广银铝业有限公司 | Automatic sizing device of aluminum bar sawing machine |
-
2015
- 2015-07-21 CN CN201520528140.6U patent/CN205043543U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104959875A (en) * | 2015-07-21 | 2015-10-07 | 甘肃广银铝业有限公司 | Automatic sizing device of aluminum bar sawing machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160224 Termination date: 20160721 |
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| CF01 | Termination of patent right due to non-payment of annual fee |