CN205043161U - Semicircle loop type magnetic core die and inductive coupling coil - Google Patents

Semicircle loop type magnetic core die and inductive coupling coil Download PDF

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Publication number
CN205043161U
CN205043161U CN201520662771.7U CN201520662771U CN205043161U CN 205043161 U CN205043161 U CN 205043161U CN 201520662771 U CN201520662771 U CN 201520662771U CN 205043161 U CN205043161 U CN 205043161U
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magnetic powder
die
hole
mold
powder core
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樊旭哲
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Poco Holding Co Ltd
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Poco Holding Co Ltd
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Abstract

本实用新型涉及一种半圆环型磁粉芯模具,包括中模、上冲模和下冲模,所述中模中心开设有半圆环型中模孔,所述上冲模与所述中模孔配合从所述中模上侧插入所述中模孔中,所述下冲模与所述中模孔配合从所述中模下侧插入所述中模孔,所述上冲模的冲压面与所述下冲模的冲压面间留有空隙形成模腔。本实用新型在中模中心开设有半圆环型中模孔,配合上冲模和下冲模,通过液压机冲压成半圆环型磁粉芯;将环形产品演变为半圆环产品,将其端面面积减小了一半,在不投入较大设备的前提下,也可生产出大圆环产品,省去了前期成本投资;产品用途更加广泛,不仅能够组合成环形产品,而且可以和方块等产品搭配最终组合成跑道产品等。

The utility model relates to a semicircular-shaped magnetic powder core mold, which comprises a middle mold, an upper die and a lower die. The center of the middle die is provided with a semi-circular middle die hole, and the upper die is matched with the middle die hole. Insert it into the hole of the middle die from the upper side of the middle die, and insert the lower punch into the hole of the middle die from the lower side of the middle die in cooperation with the hole of the middle die. A gap is left between the stamping surfaces of the lower die to form a die cavity. In the utility model, a semicircle-shaped middle mold hole is opened in the center of the middle mold, and the upper punch and the lower punch are matched to form a semi-circular magnetic powder core through a hydraulic press; the annular product is evolved into a semi-circular product, and the end surface area is reduced. It is half the size, and without investing in larger equipment, it can also produce large ring products, which saves the initial cost investment; the product has a wider range of uses, not only can be combined into ring products, but also can be combined with cubes and other products. Combined into runway products and more.

Description

一种半圆环型磁粉芯模具及电感耦合线圈A semi-circular magnetic powder core mold and an inductively coupled coil

技术领域technical field

本实用新型涉及磁粉芯生产领域,尤其涉及一种半圆环型磁粉芯模具。The utility model relates to the field of magnetic powder core production, in particular to a semicircle-shaped magnetic powder core mold.

背景技术Background technique

磁粉芯可以广泛应用于通讯、能源、汽车工业、家电产品、自动门控制和电感器、滤波器、互感器、逆变器等各种电子元器件的生产上。现有的环形模具包括中模、上冲、下冲、芯杆,安装于液压机上,通过中模、下冲、芯杆的组配形成一个环形型腔,在型腔中填入粉料,然后液压机带动上冲增压压制,形成环形产品;该模具需要压制力高,尤其对于大型环产品,需要投入更高、更加昂贵的设备成本,且用途单一、模具结构复杂。Magnetic powder cores can be widely used in the production of various electronic components such as communication, energy, automobile industry, home appliances, automatic door control and inductors, filters, transformers, and inverters. The existing ring mold includes a middle mold, an upper punch, a lower punch, and a core rod, which are installed on a hydraulic press, and form an annular cavity through the combination of the middle mold, the lower punch, and the core rod, and fill the cavity with powder, Then the hydraulic press drives the upper punch to pressurize and press to form a ring product; the mold requires high pressing force, especially for large ring products, which requires higher and more expensive equipment costs, and has a single purpose and a complex mold structure.

实用新型内容Utility model content

针对现有技术的不足,本实用新型旨在提供一种用途广泛,模具结构简单,生产设备投资成本低的半圆环型磁粉芯模具。Aiming at the deficiencies of the prior art, the utility model aims to provide a semi-circular magnetic powder core mold with wide application, simple mold structure and low production equipment investment cost.

本实用新型的通过如下技术方案实现。The utility model is realized through the following technical solutions.

一种半圆环型磁粉芯模具,包括中模、上冲模和下冲模,所述中模中心开设有半圆环型中模孔,所述上冲模与所述中模孔配合从所述中模上侧插入所述中模孔中,所述下冲模与所述中模孔配合从所述中模下侧插入所述中模孔,所述上冲模的冲压面与所述下冲模的冲压面间留有空隙形成模腔。A semicircular-shaped magnetic powder core mold, including a middle mold, an upper punch and a lower punch, the center of the middle mold is provided with a semi-circular middle mold hole, and the upper punch cooperates with the middle mold hole The upper side of the mold is inserted into the hole of the middle die, and the lower punch is matched with the hole of the middle die and inserted into the hole of the middle die from the lower side of the middle die. A gap is left between the faces to form a mold cavity.

优选的,所述中模开设有与液压机配合的固定螺孔。Preferably, the middle mold is provided with a fixing screw hole for matching with a hydraulic press.

优选的,所述上冲模与所述下冲模相同。Preferably, the upper die is the same as the lower die.

一种电感耦合线圈,包括两个由权利要求1所述的半圆环型磁粉芯模具制成半圆环型磁粉芯、复数匝电感线圈,两个所述半圆环型磁粉芯组成完整的圆环型磁粉芯,所述复数匝电感线圈绕制在所述圆环型磁粉芯上。An inductively coupled coil, comprising two semicircular magnetic powder cores made of the semicircular magnetic powder core mold according to claim 1, and a complex turn inductance coil, and the two semicircular magnetic powder cores form a complete A ring-shaped magnetic powder core, on which the plurality of turns of the inductance coil is wound.

优选的,还包括两个方块磁粉芯,所述方块磁粉芯与所述半圆环型磁粉芯配合组成完整的跑道型磁粉芯,所述复数匝电感线圈绕制在所述跑道型磁粉芯上。Preferably, it also includes two square magnetic powder cores, the square magnetic powder core cooperates with the semi-circular magnetic powder core to form a complete racetrack-shaped magnetic powder core, and the complex number of turns of the inductance coil is wound on the racetrack-shaped magnetic powder core .

与现有技术相比,本实用新型的优点是:本实用新型在中模中心开设有半圆环型中模孔,配合上冲模和下冲模,通过液压机冲压成半圆环型磁粉芯;将环形产品演变为半圆环产品,将其端面面积减小了一半,在不投入较大设备的前提下,也可生产出大圆环产品,省去了前期成本投资;产品用途更加广泛,不仅能够组合成环形产品,而且可以和方块等产品搭配最终组合成跑道产品等;组合磁粉芯可用机制线圈代替手工绕线,提高效率,降低成本。Compared with the prior art, the utility model has the advantages that: the utility model has a semicircle-shaped middle mold hole in the center of the middle mold, cooperates with the upper die and the lower die, and presses it into a semi-circular magnetic powder core through a hydraulic press; The ring product has evolved into a semi-circular product, which reduces its end surface area by half. On the premise of not investing in large equipment, it can also produce a large ring product, saving the initial cost investment; the product has a wider range of uses, not only It can be combined into ring products, and can be combined with cubes and other products to finally be combined into runway products, etc.; combined magnetic powder cores can be replaced by machine-made coils instead of manual winding, which improves efficiency and reduces costs.

附图说明Description of drawings

图1为本实用新型的一种半圆环型磁粉芯模具的结构示意图;Fig. 1 is the structural representation of a kind of semicircle type magnetic powder core mold of the present utility model;

图2为本实用新型的一种电感耦合线圈的结构示意图;Fig. 2 is the structural representation of a kind of inductive coupling coil of the present utility model;

图3为本实用新型的跑道型磁粉芯的结构示意图;Fig. 3 is the structural representation of the racetrack type magnetic powder core of the present utility model;

图中:1.中模,2.上冲模,3.下冲模,4.固定螺孔,5.半圆环型磁粉芯,6.复数匝电感线圈7.方块磁粉芯,101.中模孔。In the figure: 1. Middle mold, 2. Upper die, 3. Lower die, 4. Fixed screw hole, 5. Semi-circular magnetic powder core, 6. Complex turn inductor coil, 7. Square magnetic powder core, 101. Middle die hole .

具体实施方式detailed description

下面结合附图和具体实施例对本实用新型作进一步说明,但不作为本实用新型的限定。The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments, but not as a limitation of the utility model.

如图1所示,一种半圆环型磁粉芯5模具,包括中模1、上冲模2和下冲模3,所述中模1中心开设有半圆环型中模孔101,所述上冲模2与所述中模孔101配合从所述中模1上侧插入所述中模孔101中,所述下冲模3与所述中模孔101配合从所述中模1下侧插入所述中模孔101,所述上冲模2的冲压面与所述下冲模3的冲压面间留有空隙形成模腔,所述中模1开设有与液压机配合的固定螺孔4。As shown in Fig. 1, a kind of mold of semicircle-shaped magnetic powder core 5 comprises middle die 1, upper die 2 and lower die 3, and the center of described middle die 1 is provided with semi-circular die hole 101, and described upper Die 2 cooperates with the middle die hole 101 and is inserted into the middle die hole 101 from the upper side of the middle die 1, and the lower die 3 is inserted into the middle die hole 101 from the lower side of the middle die 1 in cooperation with the middle die hole 101. The middle mold hole 101, there is a gap between the punching surface of the upper punch 2 and the punching surface of the lower punch 3 to form a die cavity, and the middle mold 1 is provided with a fixing screw hole 4 that cooperates with the hydraulic press.

作为优选的实施方案,所述上冲模2与所述下冲模3相同。As a preferred embodiment, the upper die 2 is the same as the lower die 3 .

如图2所示,一种电感耦合线圈,包括两个由权利要求1所述的半圆环型磁粉芯5模具制成半圆环型磁粉芯5、复数匝电感线圈6,两个所述半圆环型磁粉芯5组成完整的圆环型磁粉芯,所述复数匝电感线圈6绕制在所述圆环型磁粉芯上As shown in Figure 2, a kind of inductively coupled coil comprises two semicircular magnetic powder cores 5 made of the semicircular magnetic powder core 5 molds described in claim 1, a complex number of turns of inductance coils 6, two described The semicircular-shaped magnetic powder core 5 forms a complete circular-shaped magnetic powder core, and the complex number of turns of the inductance coil 6 is wound on the circular-shaped magnetic powder core

如图3所示,作为优选的实施方案,还包括两个方块磁粉芯7,所述方块磁粉芯7与所述半圆环型磁粉芯5配合组成完整的跑道型磁粉芯,所述复数匝电感线圈(图中未示出)绕制在所述跑道型磁粉芯上。As shown in Figure 3, as a preferred embodiment, it also includes two square magnetic powder cores 7, the square magnetic powder core 7 cooperates with the semi-circular magnetic powder core 5 to form a complete racetrack type magnetic powder core, and the complex number of turns An inductance coil (not shown in the figure) is wound on the racetrack-shaped magnetic powder core.

以上所述仅为本实用新型较佳的实施例,并非因此限制本实用新型的实施方式及保护范围,对于本领域技术人员而言,应当能够意识到凡运用本实用新型说明书及图示内容所作出的等同替换和显而易见的变化所得到的方案,均应当包含在本实用新型的保护范围内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the implementation and protection scope of the present utility model. For those skilled in the art, they should be aware The schemes obtained by making equivalent replacements and obvious changes shall all be included in the protection scope of the present utility model.

Claims (5)

1.一种半圆环型磁粉芯模具,其特征在于:包括中模、上冲模和下冲模,所述中模中心开设有半圆环型中模孔,所述上冲模与所述中模孔配合从所述中模上侧插入所述中模孔中,所述下冲模与所述中模孔配合从所述中模下侧插入所述中模孔,所述上冲模的冲压面与所述下冲模的冲压面间留有空隙形成模腔。1. a kind of semi-circular type magnetic powder core mold, it is characterized in that: comprise middle die, upper die and lower die, described middle die center is provided with semi-circular type middle die hole, described upper die and described middle die The hole fits and is inserted into the hole of the middle mold from the upper side of the middle mold, and the lower punch is matched with the hole of the middle mold and inserted into the hole of the middle mold from the lower side of the middle mold. A gap is left between the stamping surfaces of the lower die to form a mold cavity. 2.根据权利要求1所述的半圆环型磁粉芯模具,其特征在于:所述中模开设有与液压机配合的固定螺孔。2. The semi-circular magnetic powder core mold according to claim 1, characterized in that: the middle mold is provided with a fixing screw hole for matching with a hydraulic press. 3.根据权利要求1所述的半圆环型磁粉芯模具,其特征在于:所述上冲模与所述下冲模相同。3. The semi-circular magnetic powder core mold according to claim 1, characterized in that: the upper punch is the same as the lower punch. 4.一种电感耦合线圈,其特征在于:包括两个由权利要求1所述的半圆环型磁粉芯模具制成半圆环型磁粉芯、复数匝电感线圈,两个所述半圆环型磁粉芯组成完整的圆环型磁粉芯,所述复数匝电感线圈绕制在所述圆环型磁粉芯上。4. An inductively coupled coil, characterized in that: comprising two semicircular magnetic powder cores made of the semicircular magnetic powder core mold according to claim 1, a complex number of turns of inductance coils, two semicircular rings The magnetic powder core forms a complete ring-shaped magnetic powder core, and the multiple turns of the inductance coil are wound on the ring-shaped magnetic powder core. 5.根据权利要求4所述的电感耦合线圈,其特征在于:还包括两个方块磁粉芯,所述方块磁粉芯与所述半圆环型磁粉芯配合组成完整的跑道型磁粉芯,所述复数匝电感线圈绕制在所述跑道型磁粉芯上。5. The inductively coupled coil according to claim 4, characterized in that: it also includes two square magnetic powder cores, the square magnetic powder cores cooperate with the semi-circular magnetic powder cores to form a complete racetrack type magnetic powder core, the A plurality of turns of inductance coils are wound on the racetrack-shaped magnetic powder core.
CN201520662771.7U 2015-08-28 2015-08-28 Semicircle loop type magnetic core die and inductive coupling coil Expired - Lifetime CN205043161U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112908678A (en) * 2021-03-22 2021-06-04 保定天威保变电气股份有限公司 Mold and method for controlling inner diameter of annular transformer core

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112908678A (en) * 2021-03-22 2021-06-04 保定天威保变电气股份有限公司 Mold and method for controlling inner diameter of annular transformer core
CN112908678B (en) * 2021-03-22 2022-11-01 保定天威保变电气股份有限公司 Mold and method for controlling inner diameter of annular transformer core

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Address after: 518000 1301, Building B, Zhigu R&D Building, Shuguang Community, Xili Street, Nanshan District, Shenzhen, Guangdong Province

Patentee after: POCO HOLDING Co.,Ltd.

Address before: 518000 Room 301-306, Two Buildings, Three Rooms, Fifth Industrial Zone, Nanshan District, Shenzhen City, Guangdong Province

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Granted publication date: 20160224