CN205036875U - Low -temperature brake valve - Google Patents
Low -temperature brake valve Download PDFInfo
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- CN205036875U CN205036875U CN201520773098.4U CN201520773098U CN205036875U CN 205036875 U CN205036875 U CN 205036875U CN 201520773098 U CN201520773098 U CN 201520773098U CN 205036875 U CN205036875 U CN 205036875U
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Abstract
本实用新型公开了一种低温闸阀,包括阀体、阀盖、阀杆、填料函、闸板以及轴承座,所述阀盖由上阀盖和下阀盖焊接组成,所述填料函设置在上阀盖的内侧;所述阀杆的上部设有梯形螺纹,阀杆下部设置为T型结构,该T型结构固定安装在闸板上开设的T型槽内,阀杆的中部加工台阶斜面,其与填料函底部硬质合金配合;填料函的底部设有填料垫,填料垫上方设有填料,填料的上方设有填料压套,填料压套的上方设有填料压盖,所述轴承座与阀盖之间为螺纹连接,轴承座上套设有轴承。本实用新型具有阀杆性能稳定、填料使用寿命长、减少阀门外漏和阀体内部压力稳定的优点。
The utility model discloses a low-temperature gate valve, which comprises a valve body, a valve cover, a valve stem, a stuffing box, a gate plate and a bearing seat. The valve cover is composed of an upper valve cover and a lower valve cover welded. The inner side of the upper bonnet; the upper part of the valve stem is provided with a trapezoidal thread, and the lower part of the valve stem is set as a T-shaped structure. The T-shaped structure is fixedly installed in the T-shaped groove opened on the gate plate. , which cooperates with the hard alloy at the bottom of the stuffing box; the bottom of the stuffing box is provided with a packing pad, the top of the packing pad is provided with packing, the top of the packing is provided with a packing gland, and the top of the packing gland is provided with a packing gland. The bearing The seat and the valve cover are threaded, and the bearing seat is sleeved with a bearing. The utility model has the advantages of stable performance of the valve stem, long service life of the stuffing, reduced leakage of the valve and stable internal pressure of the valve body.
Description
技术领域technical field
本实用新型涉及一种阀门,特别涉及适用于石油、化工、天然气、供热、煤气管网等技术领域的低温闸阀。The utility model relates to a valve, in particular to a low-temperature gate valve suitable for technical fields such as petroleum, chemical industry, natural gas, heat supply, and gas pipeline network.
背景技术Background technique
全球工业化的飞速发展使得低温阀门用途越来越广,需求也越来越大。低温阀门工作条件苛刻,特别是在石油化工行业,低温的介质不但易燃易爆,且温度升高时还会气化,体积膨胀数倍;生产中低温介质的泄漏不仅是企业的损失,而且一些毒害介质泄漏还会造成环境及人员健康的危害;所以对于低温阀门的泄漏问题要绝对重视,特别的是低温阀门的外漏问题。The rapid development of global industrialization has made cryogenic valves more and more widely used, and the demand is also increasing. The working conditions of low-temperature valves are harsh, especially in the petrochemical industry. The low-temperature medium is not only flammable and explosive, but also gasifies when the temperature rises, and the volume expands several times; the leakage of low-temperature medium in production is not only the loss of the enterprise, but also The leakage of some toxic media will also cause environmental and personnel health hazards; therefore, we must pay absolute attention to the leakage of cryogenic valves, especially the leakage of cryogenic valves.
实用新型内容Utility model content
本实用新型要解决的技术问题是提供一种结构简单、使用方便的低温闸阀。The technical problem to be solved by the utility model is to provide a low-temperature gate valve with simple structure and convenient use.
为达到上述目的,本实用新型的技术方案如下:In order to achieve the above object, the technical scheme of the utility model is as follows:
一种低温闸阀,包括阀体、阀盖、阀杆、填料函、闸板以及轴承座,所述阀盖由上阀盖和下阀盖焊接组成,所述填料函设置在上阀盖的内侧;所述阀杆的上部设有梯形螺纹,阀杆下部设置为T型结构,该T型结构固定安装在闸板上开设的T型槽内,阀杆的中部加工台阶斜面,其与填料函底部硬质合金配合;填料函的底部设有填料垫,填料垫上方填充填料,填料的上方设有填料压套,填料压套的上方设有填料压盖,所述轴承座与下阀盖之间为螺纹连接,轴承座上套设有轴承。A low-temperature gate valve, including a valve body, a valve cover, a valve stem, a stuffing box, a gate plate and a bearing seat, the valve cover is composed of an upper valve cover and a lower valve cover welded, and the stuffing box is arranged on the inner side of the upper valve cover The upper part of the valve stem is provided with a trapezoidal thread, and the lower part of the valve stem is set as a T-shaped structure. The T-shaped structure is fixedly installed in the T-shaped groove opened on the gate plate. Carbide fit at the bottom; the bottom of the stuffing box is provided with a packing pad, the top of the packing pad is filled with packing, the top of the packing is provided with a packing gland, and the top of the packing gland is provided with a packing gland. The space is threaded, and the bearing seat is covered with a bearing.
在本实用新型的一个实施例中,所述填料函的底部设有堆焊槽,堆焊槽内堆焊硬质合金。In one embodiment of the present invention, the bottom of the stuffing box is provided with a surfacing groove, and hard alloy is surfacing in the surfacing groove.
在本实用新型的一个实施例中,所述低温闸阀还包括一垫片,所述垫片设置在阀体与阀盖之间。In one embodiment of the present utility model, the cryogenic gate valve further includes a gasket, and the gasket is arranged between the valve body and the valve cover.
在本实用新型的一个实施例中,所述轴承采用PCTFE材料制成,其设置在轴承座内孔内,轴承的内径处设有泄压槽。In one embodiment of the present invention, the bearing is made of PCTFE material, which is arranged in the inner hole of the bearing seat, and a pressure relief groove is provided at the inner diameter of the bearing.
在本实用新型的一个实施例中,所述填料垫为圆环形,其中部设有通孔,安装时内套在阀杆上。In one embodiment of the present utility model, the packing pad is circular, with a through hole in the middle, and is sleeved on the valve stem during installation.
在本实用新型的一个实施例中,所述填料压套为圆筒形,其中部设有通孔,安装时套在阀杆。In one embodiment of the present invention, the packing gland is cylindrical, with a through hole in the middle, and is set on the valve stem during installation.
在本实用新型的一个实施例中,所述填料压盖为中心带孔的圆盘形,安装时套在阀杆上。In one embodiment of the present utility model, the packing gland is in the shape of a disc with a hole in the center, and is sleeved on the valve stem during installation.
在本实用新型的一个实施例中,所述低温闸阀还包括两个对称设置的活节螺栓,活节螺栓的螺杆部分穿过填料压盖,下端孔通过销轴与上阀盖连接。In one embodiment of the present invention, the cryogenic gate valve further includes two symmetrically arranged swing bolts, the screw part of the swing bolt passes through the packing gland, and the lower end hole is connected to the upper valve cover through a pin.
通过上述技术方案,本实用新型的有益效果是:Through above-mentioned technical scheme, the beneficial effect of the utility model is:
本实用新型具有阀杆性能稳定、填料使用寿命长、减少阀门外漏和阀体内部压力稳定的优点。The utility model has the advantages of stable performance of the valve rod, long service life of the stuffing, reduced leakage of the valve and stable internal pressure of the valve body.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;
图2为本实用新型部分结构剖视图;Fig. 2 is a partial structure sectional view of the utility model;
图中数字和字母所表示的相应部件名称:The corresponding part names indicated by numbers and letters in the figure:
10、阀体20、上阀盖30、下阀盖40、阀杆41、T型结构50、填料函51、硬质合金52、填料垫53、填料54、填料压套55、填料压盖60、轴承座61、轴承70、闸板71、T型槽80、活节螺栓81、螺杆部分82、下端孔83、螺母。10. Valve body 20, upper bonnet 30, lower bonnet 40, valve stem 41, T-shaped structure 50, stuffing box 51, hard alloy 52, stuffing pad 53, stuffing 54, stuffing gland 55, stuffing gland 60 , Bearing seat 61, bearing 70, gate plate 71, T-shaped slot 80, swing bolt 81, screw part 82, lower end hole 83, nut.
具体实施方式detailed description
为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific illustrations.
参见图1和图2所示,本实用新型公开了一种低温闸阀,包括阀体10、阀盖、阀杆40、填料函50、闸板70以及轴承座60,阀体10与阀盖之间设有垫片(图中未画出),阀盖由上阀盖20和下阀盖30焊接组成,填料函50设置在上阀盖20的内侧,填料函50的底部设有堆焊槽,堆焊槽内堆焊硬质合金51,填料函50下部设有内孔,且内孔加工螺纹采用磨削加工成圆柱形,具有很高的光洁度和同轴度;阀杆为圆棒形,其上部设有梯形螺纹,阀杆40下部设置为T型结构41,该T型结构41固定安装在闸板70上开设的T型槽71内,其可通过手轮操作带动阀杆40以驱动闸板70升降带动阀门启闭,阀杆40的中部加工台阶斜面与填料函50底部硬质合金51配合起密封作用,且能有效的减缓低温介质对填料的侵蚀、磨损,延长填料的使用寿命,在紧急情况下,可以全开阀门进行填料的更换;填料函50的底部设有圆环形填料垫52,填料垫的中部设有通孔,安装时内套在阀杆40上;填料垫52上方填充填料53,填料采用石墨夹Inconel丝充填于填料函内;填料53的上方设有圆筒形填料压套54,填料压套的中部设有通孔,安装时套在阀杆上;填料压套54的上方设有填料压盖55,填料压盖55为中心带孔的圆盘形,安装时套在阀杆上并盖合在填料压套的上方,填料压盖55通过两个对称设置的活节螺栓80进行固定,活节螺栓80包括螺杆部分81和下端孔82,活节螺栓的螺杆部分81穿过填料压盖55,上方通过螺母83固定,下端孔82通过销轴与上阀盖20连接;轴承座60为圆筒形结构,其与下阀盖30之间为螺纹连接,轴承座60内套轴承61,轴承采用PCTFE材质,安装至轴承座内孔内,对阀杆起到支撑作用,支撑的目的是为了增加阀杆在开启及关闭时的稳定性,由于低温阀门在使用中为保证介质温度阀杆会加长,导致其稳定性下降;轴承的内径处加工泄压槽,泄压槽可以减少气化空间的异常升压;轴承座及轴承的设置大大加强了阀杆的稳定性,增加阀门的使用寿命。Referring to Fig. 1 and Fig. 2, the utility model discloses a low temperature gate valve, comprising a valve body 10, a valve cover, a valve stem 40, a stuffing box 50, a gate plate 70 and a bearing seat 60, the valve body 10 and the valve cover There is a gasket (not shown in the figure) between them, the bonnet is composed of the upper bonnet 20 and the lower bonnet 30 welded, the stuffing box 50 is arranged on the inner side of the upper bonnet 20, and the bottom of the stuffing box 50 is provided with a surfacing groove , surfacing welding carbide 51 in the surfacing groove, the lower part of the stuffing box 50 is provided with an inner hole, and the inner hole processing thread is processed into a cylindrical shape by grinding, which has a high degree of smoothness and coaxiality; the valve stem is in the shape of a round rod , the upper part is provided with trapezoidal thread, the lower part of the valve stem 40 is set as a T-shaped structure 41, and the T-shaped structure 41 is fixedly installed in the T-shaped groove 71 opened on the gate plate 70, which can drive the valve stem 40 by handwheel operation. Drive gate 70 up and down to drive the valve to open and close. The stepped slope in the middle of the valve stem 40 cooperates with the hard alloy 51 at the bottom of the stuffing box 50 to play a sealing role, and can effectively slow down the erosion and wear of the low-temperature medium on the packing and prolong the use of the packing. In an emergency, the valve can be fully opened to replace the packing; the bottom of the stuffing box 50 is provided with an annular packing pad 52, and the middle part of the packing pad is provided with a through hole, which is sleeved on the valve stem 40 during installation; Filling 53 is filled above the pad 52, and the filler is filled in the stuffing box with graphite clip Inconel wire; a cylindrical packing gland 54 is provided above the packing 53, and a through hole is provided in the middle of the packing gland, which is set on the valve stem during installation. ; The top of the packing gland 54 is provided with a packing gland 55, the packing gland 55 is a disc shape with a hole in the center. A symmetrically arranged swing bolt 80 is fixed. The swing bolt 80 includes a screw part 81 and a lower end hole 82. The screw part 81 of the swing bolt passes through the packing gland 55, and the upper part is fixed by a nut 83, and the lower end hole 82 passes through a pin shaft. It is connected with the upper valve cover 20; the bearing seat 60 is a cylindrical structure, and it is threadedly connected with the lower valve cover 30. The inner sleeve bearing 61 of the bearing seat 60 is made of PCTFE and is installed in the inner hole of the bearing seat. The valve stem plays a supporting role. The purpose of the support is to increase the stability of the valve stem when it is opened and closed. Since the valve stem of the low-temperature valve will be lengthened to ensure the medium temperature during use, its stability will decrease; the inner diameter of the bearing is processed The pressure relief groove can reduce the abnormal pressure increase of the gasification space; the setting of the bearing seat and the bearing greatly strengthens the stability of the valve stem and increases the service life of the valve.
本实用新型阀门安装完毕后,阀杆中部斜面处与阀盖上部内侧(即填料函底部)有个密封结构,阀门全开时候两者挤压到一起,起到密封作用,减少阀门腔体压力对填料函中的填料冲蚀,延长填料的使用寿命,减少外漏的可能。After the valve of the utility model is installed, there is a sealing structure between the inclined surface of the middle part of the valve stem and the inner side of the upper part of the valve cover (that is, the bottom of the stuffing box). The stuffing in the stuffing box is eroded to prolong the service life of the stuffing and reduce the possibility of leakage.
由于阀门使用工况是低温状态,所以阀杆较常规阀门在结构长度上有些加长,为满足加长阀杆其稳定性,改变其中部支承形式,添加阀杆中间支承,增加其稳定性。Since the working condition of the valve is a low temperature state, the valve stem is somewhat longer in structural length than conventional valves. In order to meet the stability of the extended valve stem, the middle support form is changed, and the middle support of the valve stem is added to increase its stability.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520773098.4U CN205036875U (en) | 2015-09-30 | 2015-09-30 | Low -temperature brake valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520773098.4U CN205036875U (en) | 2015-09-30 | 2015-09-30 | Low -temperature brake valve |
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| Publication Number | Publication Date |
|---|---|
| CN205036875U true CN205036875U (en) | 2016-02-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520773098.4U Expired - Fee Related CN205036875U (en) | 2015-09-30 | 2015-09-30 | Low -temperature brake valve |
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| Country | Link |
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| CN (1) | CN205036875U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108533557A (en) * | 2018-07-02 | 2018-09-14 | 长沙理工大学 | A kind of control pressurer system |
| CN108825576A (en) * | 2018-07-02 | 2018-11-16 | 长沙理工大学 | A kind of operation method of control pressurer system |
-
2015
- 2015-09-30 CN CN201520773098.4U patent/CN205036875U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108533557A (en) * | 2018-07-02 | 2018-09-14 | 长沙理工大学 | A kind of control pressurer system |
| CN108825576A (en) * | 2018-07-02 | 2018-11-16 | 长沙理工大学 | A kind of operation method of control pressurer system |
| CN108533557B (en) * | 2018-07-02 | 2019-09-06 | 长沙理工大学 | a pressure control system |
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Granted publication date: 20160217 |