CN205036541U - Intelligent air compressor machine control system - Google Patents
Intelligent air compressor machine control system Download PDFInfo
- Publication number
- CN205036541U CN205036541U CN201520646983.6U CN201520646983U CN205036541U CN 205036541 U CN205036541 U CN 205036541U CN 201520646983 U CN201520646983 U CN 201520646983U CN 205036541 U CN205036541 U CN 205036541U
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- air compressor
- work station
- control system
- compressor machine
- dcs
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- 238000001816 cooling Methods 0.000 claims abstract description 11
- 238000005265 energy consumption Methods 0.000 claims abstract description 10
- 238000004891 communication Methods 0.000 claims description 6
- 238000004886 process control Methods 0.000 claims description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 3
- 238000007405 data analysis Methods 0.000 description 2
- 238000013480 data collection Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 238000009223 counseling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Control Of Positive-Displacement Pumps (AREA)
Abstract
The utility model discloses an intelligent air compressor machine control system, including air compressor machine control room and pneumatics computer lab, be provided with the on -the -spot computer of DCS workstation and air compressor machine in the air compressor machine control room, DCS workstation connection has the router, and the router is connected with the producer through the remote mode respectively and supports remote work station and technique center remote work station, and pneumatics computer lab interior division do not is provided with air compressor machine, cooling system, flowmeter, energy consumption table, thermometer, manometer, converter. The beneficial effects are that: can be in real time to DCS workstation transmission site work parameter to realize automatic division of air compressor machine, shutdown function and automatic various data of preserving in the production, when general trouble took place, the DCS workstation can be based on the data autoanalysis who detects and go out failure cause to send the suggestion of reporting to the police, when the significant trouble takes place, can directly ask technique center or producer to support, effectual handling failure has reduced technical staff's intensity of labour, and it is more convenient to use.
Description
Technical field
The utility model relates to air compressor control technique field, especially relates to a kind of intelligent control system of air compressor.
Background technique
The advantages such as pneumatic system has that cost is relatively low, easy care, pollution-free, dynamical stability, are therefore widely used in the industrial production.In industrial pneumatic system, the power consumption of pneumatic system mainly in production pressurized air link, and is produced pressurized air and has been come by air compressor.Because pneumatic system load variations is frequent, and amplitude of variation is comparatively large, and reasonable disposition pneumatic system becomes particularly important.In China, due to pneumatic system configuration unreasonable, the efficiency of energy utilization of pneumatic system is on the low side, there is serious waste.Current industrial be mostly rely on artificial open and close to close air compressor, need manually to carry out Data Collection check meter, need artificial computing time and remind maintenance, phenomenon of the failure by manually or experience distinguish, run into insurmountable problem and can only be helped by telephone counseling, waste a large amount of costs of labor, operation and maintenance is inconvenient.
Model utility content
Problem to be solved in the utility model is to provide the convenient intelligent control system of air compressor of a kind of automatic data collection, automatic analysis fault, remote monitoring, remote operation and use.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is: a kind of intelligent control system of air compressor, comprise air compressor control room and air compressor house, the on-the-spot computer of air compressor being provided with DCS work station in described air compressor control room and communicating to connect with described DCS work station, described DCS work station is connected with router, described router is connected with producer respectively by remote mode and supports remote work station and technique center remote work station, air compressor is respectively arranged with in described air compressor house, cooling system, flowmeter, energy consumption table, thermometer, pressure gauge, frequency variator, described air compressor, cooling system, flowmeter, energy consumption table, thermometer, pressure gauge, frequency variator all communicates to connect with described DCS work station.
Preferably, the intelligent control system of air compressor of above-mentioned one, wherein said air compressor and described frequency variator are electrically connected, and described thermometer is arranged on the hot zone of described air compressor.
Preferably, the intelligent control system of air compressor of above-mentioned one, is provided with emergency power supply in wherein said DCS work station, the control unit of described DCS work station is process control machine, when running into urgency power failure, described emergency power supply can provide electric energy for described process control machine, for preserving data.
Preferably, the intelligent control system of air compressor of above-mentioned one, by ethernet communication mode and described producer, wherein said DCS work station supports that remote work station and described technique center remote work station communicate to connect, described DCS work station is connected by the on-the-spot compunlcation of RS232 serial communication mode and described air compressor.
The advantage that the utility model has and beneficial effect are: the intelligent control system of air compressor of the one that the utility model relates to by increasing various flowmeter, energy consumption table, thermometer, pressure gauge, frequency variator on air compressor fuselage, in real time to DCS work station transmission work on the spot parameter, thus air compressor auto-open-close machine function can be realized and automatically preserves the various data in producing; When generic failure occurs, DCS work station can be out of order according to the data analysis detected reason, and sends alarm, autostop if desired; After service time expires, DCS work station can send prompting automatically, notifies that staff maintains; DCS work station supports remote work station and technique center remote work station by the long-range producer that is connected with of router, when significant trouble occurs, can directly request technology center or producer support, effective handling failure, reduce the labor intensity of technician, use more convenient.
Accompanying drawing explanation
Fig. 1 is system architecture schematic diagram of the present utility model;
In figure: 1, producer supports remote work station 2, router three, technique center remote work station
4, DCS work station 5, air compressor on-the-spot computer 6, air compressor
7, cooling system 8, flowmeter 9, energy consumption meter
10, thermometer 11, pressure gauge 12, frequency variator
13, air compressor control room 14, air compressor house
Embodiment
In order to make the purpose of this utility model, technological scheme and advantage clearly understand, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the utility model, and be not used in restriction the utility model.
As shown in Figure 1, a kind of intelligent control system of air compressor, comprise air compressor control room 13 and air compressor house 14, the on-the-spot computer 5 of air compressor being provided with DCS work station 4 in air compressor control room 13 and communicating to connect with DCS work station 4, DCS work station 4 is connected with router two, router two is connected with producer respectively by remote mode and supports remote work station 1 and technique center remote work station 3, by ethernet communication mode and producer, DCS work station 4 supports that remote work station 1 and technique center remote work station 3 communicate to connect, DCS work station 4 is communicated to connect by RS232 serial communication mode and the on-the-spot computer 5 of air compressor, emergency power supply is provided with in DCS work station 4, the control unit of DCS work station 4 is process control machine, when running into urgency power failure, emergency power supply can provide electric energy for process control machine, for preserving data.
Air compressor 6 is respectively arranged with in air compressor house 14, cooling system 7, flowmeter 8, energy consumption table 9, thermometer 10, pressure gauge 11, frequency variator 12, wherein air compressor 6, cooling system 7, flowmeter 8, energy consumption table 9, thermometer 10, pressure gauge 11, frequency variator 12 all communicates to connect with DCS work station 4, air compressor 6 and frequency variator 12 are electrically connected, can the opening and closing of telecontrol air compressor 6 by frequency variator 12, thermometer 10 is arranged on the hot zone of air compressor 6, can the temperature at Real-Time Monitoring air compressor 6 place, after temperature exceedes certain value, strengthen the cooling dynamics of cooling system 7, reduce the temperature of air compressor 6 fuselage, prevent fire.Flowmeter 8 can detect the water flow inside cooling system 7 interior conduit, pressure gauge 11 can monitor the pressure that air compressor 6 exports gas, be transferred in DCS work station 4, energy consumption table 9 can calculate the energy consumed in air compressor 6 working procedure automatically, does not need staff to go to scene to check meter statistics.
When generic failure occurs, DCS work station 4 can be out of order according to the data analysis detected reason, and sends alarm, autostop if desired; After service time expires, DCS work station 4 can send prompting automatically, notifies that staff maintains; When significant trouble occurs, can directly request technology center or producer support, effective handling failure, reduces the labor intensity of technician, uses more convenient.
Above an embodiment of the present utility model has been described in detail, but described content being only preferred embodiment of the present utility model, can not being considered to for limiting practical range of the present utility model.All equalizations done according to the utility model application range change and improve, and all should still belong within patent covering scope of the present utility model.
Claims (7)
1. an intelligent control system of air compressor, comprise air compressor control room (13) and air compressor house (14), it is characterized in that: the on-the-spot computer (5) of air compressor being provided with DCS work station (4) in described air compressor control room (13) and communicating to connect with described DCS work station (4), described DCS work station (4) is connected with router (2), described router (2) is connected with producer respectively by remote mode and supports remote work station (1) and technique center remote work station (3), is respectively arranged with air compressor (6) in described air compressor house (14), cooling system (7), flowmeter (8), energy consumption table (9), thermometer (10), pressure gauge (11), frequency variator (12), described air compressor (6), cooling system (7), flowmeter (8), energy consumption table (9), thermometer (10), pressure gauge (11), frequency variator (12) all communicates to connect with described DCS work station (4).
2. the intelligent control system of air compressor of one according to claim 1, is characterized in that: described air compressor (6) and described frequency variator (12) are electrically connected.
3. the intelligent control system of air compressor of one according to claim 1, is characterized in that: be provided with emergency power supply in described DCS work station (4).
4. the intelligent control system of air compressor of one according to claim 1, is characterized in that: the control unit of described DCS work station (4) is process control machine.
5. the intelligent control system of air compressor of one according to claim 1, is characterized in that: by ethernet communication mode and described producer, described DCS work station (4) supports that remote work station (1) and described technique center remote work station (3) communicate to connect.
6. the intelligent control system of air compressor of one according to claim 1, is characterized in that: described DCS work station (4) is communicated to connect by RS232 serial communication mode and the on-the-spot computer (5) of described air compressor.
7. the intelligent control system of air compressor of one according to claim 1, is characterized in that: described thermometer (10) is arranged on the hot zone of described air compressor (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520646983.6U CN205036541U (en) | 2015-08-25 | 2015-08-25 | Intelligent air compressor machine control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520646983.6U CN205036541U (en) | 2015-08-25 | 2015-08-25 | Intelligent air compressor machine control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205036541U true CN205036541U (en) | 2016-02-17 |
Family
ID=55295446
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520646983.6U Expired - Fee Related CN205036541U (en) | 2015-08-25 | 2015-08-25 | Intelligent air compressor machine control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205036541U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114790979A (en) * | 2022-04-29 | 2022-07-26 | 国能河北沧东发电有限责任公司 | Air compressor control system and method based on DCS control cabinet |
-
2015
- 2015-08-25 CN CN201520646983.6U patent/CN205036541U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114790979A (en) * | 2022-04-29 | 2022-07-26 | 国能河北沧东发电有限责任公司 | Air compressor control system and method based on DCS control cabinet |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160217 |
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| CF01 | Termination of patent right due to non-payment of annual fee |