CN205024266U - Whole hot type inductor that adds of constant velocity cardan joint - Google Patents
Whole hot type inductor that adds of constant velocity cardan joint Download PDFInfo
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- CN205024266U CN205024266U CN201520829424.9U CN201520829424U CN205024266U CN 205024266 U CN205024266 U CN 205024266U CN 201520829424 U CN201520829424 U CN 201520829424U CN 205024266 U CN205024266 U CN 205024266U
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- heating
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- heating collar
- collar
- inductor block
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
The utility model discloses a can be to the whole hot type inductor that adds of constant velocity cardan joint of the whole heating of constant velocity cardan joint, include the inductor body, establish the heating device on the inductor body and establish the cooling device on the inductor body, the inductor body has the well cavity that runs through the upper and lower both ends of inductor body, heating device is located heating collar stand heating pipe between the heating collar under and including establishing at the last heating collar on cavity intracavity upper portion, establishing at the lower heating collar of cavity intracavity lower part and establish at the cavity intracavity, cooling device is including establishing the stand water spray circle water pipe at the cavity intracavity, stand water spray circle water pipe is located the outside of heating collar, lower heating collar and stand heating pipe.
Description
Technical field
The utility model relates to the overall heating-type inductor block of a kind of constant velocity cardan joint.
Background technology
Existing constant velocity cardan joint is all that cup and bar portion heat separately separately when quench treatment, and heat-up time is long, and energy waste is high, and production efficiency is low, and cost is also high simultaneously.
Summary of the invention
Technical problem to be solved in the utility model be to provide a kind of can the overall heating-type inductor block of constant velocity cardan joint of constant velocity joint's entirety heating.
For solving above-mentioned existing technical problem, the utility model adopts following scheme: the overall heating-type inductor block of a kind of constant velocity cardan joint, comprise sensor body, the refrigerating unit being located at the heating unit on sensor body and being located on sensor body, described sensor body has the cavity running through the upper and lower two ends of sensor body, described heating unit comprises the upper heating collar being located at cavity internal upper part, the lower heating collar being located at bottom in cavity and the column heating tube be located in cavity between upper heating collar and lower heating collar, described refrigerating unit comprises the column water spray ring water pipe be located in cavity, described column water spray ring water pipe is positioned at heating collar, the outside of lower heating collar and column heating tube.
As preferably, described upper heating collar, lower heating collar and column heating tube are hollow structure, and described upper heating collar, lower heating collar and column heating tube are communicated with and form connecting pipeline, and connecting pipeline is connected with inductor block admitting pipe joint and inductor block water outlet pipe joint.
As preferably, described refrigerating unit comprises four column water spray ring water pipes, and described upper heating collar, lower heating collar and column heating tube are trapped among between four column water spray ring water pipes.
As preferably, in described upper heating collar, lower heating collar and column heating tube, at least one is provided with siliconized plate.
As preferably, in described upper heating collar, lower heating collar and column heating tube, at least one is connected by setting device with sensor body.
As preferably, described setting device comprises adjusting screw(rod) and setting nut, and described adjusting screw(rod) one end is connected with described upper heating collar, lower heating collar or column heating tube, the other end passes and is threaded with setting nut to sensor body outside.
As preferably, described column water spray ring water pipe is connected with the outer spray water-cooled tube joint extending to sensor body outside.
As preferably, described column water spray ring water pipe by the ferropexy of water spray ring fixed angles in sensor body.
As preferably, described sensor body is the insulation system that polytetrafluoroethylmaterial material is made.
As preferably, described sensor body comprises on three supporting and location insulcretes and one locates insulcrete, the side that wherein two supporting and location insulcrete positions are oppositely arranged, another is connected to described two supporting and location insulcretes, described upper location insulcrete covers at the top of three supporting and location insulcretes, described upper location insulcrete is connected with two cylinder manifolds, be provided with insulcrete between described two cylinder manifolds, described cylinder manifold is connected with battery lead plate.
Beneficial effect:
After the utility model adopts technique scheme, the workpiece deformation amount heated through this inductor block reduces, heat-up time is short, decreases decarburization and the oxidation of workpiece surface, reduces grain growth, heat conduction losses is few, overall heating inductor encases the heating of whole mandrel, and heating efficiency is high, and the controlling of mandrel integral heating quenching is relatively good, heat hardening layer is evenly distributed, long service life.
Accompanying drawing explanation
Fig. 1 is structural representation I of the present utility model;
Fig. 2 is structural representation II of the present utility model.
Embodiment
Be the preferred embodiment of the overall heating-type inductor block of a kind of constant velocity cardan joint of the utility model as illustrated in fig. 1 and 2, it refrigerating unit comprising sensor body, be located at the heating unit on sensor body and be located on sensor body.
Wherein, sensor body is the insulation system that polytetrafluoroethylmaterial material is made, there is resistant to elevated temperatures feature, it comprises three supporting and location insulcretes 81 and a upper location insulcrete 82, wherein two supporting and location insulcrete 81 positions are oppositely arranged, another is connected to the side of described two supporting and location insulcretes 81, surround a side between three supporting and location insulcretes 81 to open wide, the cavity that upper and lower two ends are through, upper location insulcrete 82 covers at the top of three supporting and location insulcretes 81 and is provided with breach at position, cavity place, connected by red copper angle steel 86 between above-mentioned supporting and location insulcrete 81 is adjacent with upper location insulcrete 82, two cylinder manifolds 83 are connected with in insulcrete 82 side, upper location, each cylinder manifold 83 is connected with battery lead plate 85, be provided with insulcrete 84 between two cylinder manifolds 83 and insulated by insulcrete 84.
Heating unit comprises the upper heating collar 1 being located at cavity internal upper part, the lower heating collar 2 being located at bottom in cavity and is located at the column heating tube 3 in cavity between upper heating collar 1 and lower heating collar 2, upper heating collar 1, lower heating collar 2 and column heating tube 3 is hollow structure, upper heating collar 1, lower heating collar 2 are semi-circular shape structure, column heating tube 3 is straight tube structure, upper heating collar 1, lower heating collar 2 and column heating tube 3 are communicated with formation connecting pipeline, and connecting pipeline is connected with inductor block admitting pipe joint 71 and inductor block water outlet pipe joint 72.Described upper heating collar 1, lower heating collar 2 and column heating tube 3 are according to product design, and local installs magnetizer additional, namely arranges siliconized plate 5.The connecting pipeline of whole inductor block adopts three to enter scene 2 structure, is namely used for water inlet containing three inductor block admitting pipe joints, two inductor block water outlet pipe joints are used for water outlet.
Refrigerating unit comprises the four column water spray ring water pipes 4 be located in cavity, to guarantee product good cooling results, upper heating collar 1, lower heating collar 2 and column heating tube 3 are trapped among between four column water spray ring water pipes 4, and also namely every bar column water spray ring water pipe 4 is all positioned at the outside of heating collar 1, lower heating collar 2 and column heating tube 3.Described column water spray ring water pipe 4 is fixed angle bar 42 by water spray ring and is fixed on the supporting and location insulcrete 81 of sensor body.Column water spray ring water pipe 4 is connected with the outer spray water-cooled tube joint 41 extending to sensor body outside.
In this embodiment, in described upper heating collar 1, lower heating collar 2 and column heating tube 3, at least one is connected by setting device with the supporting and location insulcrete 81 of sensor body, can regulate to make heating unit entirety or local.
Wherein, this setting device comprises adjusting screw(rod) 61 and setting nut 62, and described adjusting screw(rod) 61 one end is connected with upper heating collar 1, lower heating collar 2 or column heating tube 3, the other end passes and is threaded with setting nut 62 to sensor body outside.In addition, namely the coil of inductor block goes up heating collar 1, lower heating collar 2 needs mould to bend, and guarantees that semicircular ring heating tube is solid and not yielding, therefore, is strained by adjusting screw(rod), to ensure size and the manufacturing accuracy of inductor block.
Metal-ware on this inductor block, the material that general employing is non magnetic, antirust, durable, as cylinder manifold and battery lead plate adopt sheet brass or copper sheet, adjusting screw(rod) 61 and setting nut 62 adopt non-magnetic stainless steel screw rod, nut, column water spray ring water pipe 4 adopts copper tube, and outer spray water-cooled tube joint 41 adopts brazed joint.
This sensor body is than relatively large, and sensor structure is abundant, through machining and be assembled, has part brazing to connect, and can realize the heating of mandrel entirety, structure is accurate, long service life.This inductor block is short for heat-up time, and energy waste is low, and production efficiency is high, can reduce costs.The workpiece deformation amount heated through this inductor block reduces, and heat-up time is short, decreases decarburization and the oxidation of workpiece surface, and reduce grain growth, heat conduction losses is few, and overall heating inductor encases the heating of whole mandrel, and therefore, heating efficiency is high.And the controlling of mandrel integral heating quenching is relatively good, heat hardening layer is evenly distributed, long service life.
During use, this inductor block is arranged on vertical quenching machine tool, and lathe has upper and lower thimble, and trade union college, between upper and lower thimble, rotarily drives workpiece by lower thimble and rotates, and lower thimble speed of rotation can not be too fast, is generally 20-40 Υ/MIN.Inductor block can slide up and down when clamping workpiece, after workpiece installs, inductor block is got back to workpiece and is played quenching point, inductor block starts to heat whole workpiece, heat rear outer water spray to open, whole workpiece is cooled, after having cooled, inductor block rises to and leaves workpiece position and workpiece can be taken out to make personnel.This inductor block every overall heating mandrel is generally 10-17S, is generally 60-70S as individual pen laser heating inductor block often heats a mandrel).Overall heating inductor intermediate frequency energy 3000-3200KWS, individual pen laser heating inductor block intermediate frequency energy 5000-5200KWS.Overall heating inductor EF power 200-230KW, individual pen laser heating inductor block EF power 80-90KW.Overall heating inductor IF-FRE 8-8.5KHZ, individual pen laser heating inductor block IF-FRE 6-6.5KHZ.Overall heating inductor 15-20S cooling time, individual pen laser heating inductor block 12-20S cooling time.
Claims (10)
1. the overall heating-type inductor block of constant velocity cardan joint, comprise sensor body, the refrigerating unit being located at the heating unit on sensor body and being located on sensor body, it is characterized in that: described sensor body has the cavity running through the upper and lower two ends of sensor body, described heating unit comprises the upper heating collar (1) being located at cavity internal upper part, be located at the lower heating collar (2) of bottom in cavity and be located in cavity the column heating tube (3) be positioned between heating collar (1) and lower heating collar (2), described refrigerating unit comprises the column water spray ring water pipe (4) be located in cavity, described column water spray ring water pipe (4) is positioned at heating collar (1), the outside of lower heating collar (2) and column heating tube (3).
2. the overall heating-type inductor block of a kind of constant velocity cardan joint according to claim 1, it is characterized in that: described upper heating collar (1), lower heating collar (2) and column heating tube (3) are hollow structure, described upper heating collar (1), lower heating collar (2) and column heating tube (3) are communicated with formation connecting pipeline, and connecting pipeline is connected with inductor block admitting pipe joint (71) and inductor block water outlet pipe joint (72).
3. the overall heating-type inductor block of a kind of constant velocity cardan joint according to claim 1, it is characterized in that: described refrigerating unit comprises four column water spray ring water pipes (4), described upper heating collar (1), lower heating collar (2) and column heating tube (3) are trapped among between four column water spray ring water pipes (4).
4. the overall heating-type inductor block of a kind of constant velocity cardan joint according to claim 1, is characterized in that: in described upper heating collar (1), lower heating collar (2) and column heating tube (3), at least one is provided with siliconized plate (5).
5. the overall heating-type inductor block of a kind of constant velocity cardan joint according to claim 1, is characterized in that: in described upper heating collar (1), lower heating collar (2) and column heating tube (3), at least one is connected by setting device with sensor body.
6. the overall heating-type inductor block of a kind of constant velocity cardan joint according to claim 5, it is characterized in that: described setting device comprises adjusting screw(rod) (61) and setting nut (62), described adjusting screw(rod) (61) one end be connected with described upper heating collar (1), lower heating collar (2) or column heating tube (3), the other end pass to sensor body outside be threaded with setting nut (62).
7. the overall heating-type inductor block of a kind of constant velocity cardan joint according to claim 1, is characterized in that: described column water spray ring water pipe (4) is connected with the outer spray water-cooled tube joint (41) extending to sensor body outside.
8. the overall heating-type inductor block of a kind of constant velocity cardan joint according to claim 1, is characterized in that: described column water spray ring water pipe (4) is fixed angle bar (42) by water spray ring and is fixed on sensor body.
9. the overall heating-type inductor block of a kind of constant velocity cardan joint according to claim 1, is characterized in that: described sensor body is the insulation system that polytetrafluoroethylmaterial material is made.
10. the overall heating-type inductor block of a kind of constant velocity cardan joint according to claim 9, it is characterized in that: described sensor body comprises on three supporting and location insulcretes (81) and one locates insulcrete (82), wherein two supporting and location insulcrete (81) positions are oppositely arranged, another is connected to the side of described two supporting and location insulcretes (81), described upper location insulcrete (82) is covered at the top of three supporting and location insulcretes (81), described upper location insulcrete (82) is connected with two cylinder manifolds (83), insulcrete (84) is provided with between described two cylinder manifolds (83), described cylinder manifold (83) is connected with battery lead plate (85).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520829424.9U CN205024266U (en) | 2015-10-23 | 2015-10-23 | Whole hot type inductor that adds of constant velocity cardan joint |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520829424.9U CN205024266U (en) | 2015-10-23 | 2015-10-23 | Whole hot type inductor that adds of constant velocity cardan joint |
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| CN205024266U true CN205024266U (en) | 2016-02-10 |
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| CN201520829424.9U Active CN205024266U (en) | 2015-10-23 | 2015-10-23 | Whole hot type inductor that adds of constant velocity cardan joint |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106435107A (en) * | 2016-09-30 | 2017-02-22 | 浙江德福精密驱动制造有限公司 | Quenching inductor |
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2015
- 2015-10-23 CN CN201520829424.9U patent/CN205024266U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106435107A (en) * | 2016-09-30 | 2017-02-22 | 浙江德福精密驱动制造有限公司 | Quenching inductor |
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