CN205023870U - Synthetic ammonia waste gas recovery utilizes device - Google Patents
Synthetic ammonia waste gas recovery utilizes device Download PDFInfo
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- CN205023870U CN205023870U CN201520636123.4U CN201520636123U CN205023870U CN 205023870 U CN205023870 U CN 205023870U CN 201520636123 U CN201520636123 U CN 201520636123U CN 205023870 U CN205023870 U CN 205023870U
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Abstract
The utility model belongs to a synthetic ammonia waste gas recovery utilizes device, including ammonia jar speed atmospheric pipe and the synthetic air intake duct way of putting, the atmospheric pipe is speeded through first clean ammonia tower, the clean ammonia tower of second, first tee bend with wash the ammonia tower and link to each other with membrane separation device to the ammonia jar, membrane separation device passes through at the top hydrogen pipeline and links to each other with the synthetic ammonia system, and the membrane separation device bottom links to each other with LNG storage device through the pipeline, have simple structure, reasonable in design, can realize the energy conversion through the expander with high -pressure gas, and can reach pollution -freely and the advantage zero release.
Description
Technical field
The utility model belongs to waste gas in synthesizing ammonia processing technology field, is specifically related to a kind of waste gas in synthesizing ammonia recycle device.
Background technology
Ammonia is one of typical poisonous and harmful industrial gaseous pollutent, and a large amount of ammonia industrial tail gas that contains directly enters air, not only causes the loss of synthetic ammonia product, and is degrading the living environment of people.Ammonia is oxidized generation NOx in an atmosphere, forms acid rain, and then is oxidized to nitrate, enter water circulation system, polluted underground water.In addition, ammonia can work the mischief to HUMAN HEALTH, and severe patient can cause pulmonary infection and respiratory insufficiency causes death.
Ammonia pollution is mainly derived from the off-gas of Ammonia Production and drops a hint and the high altitude discharge tail gas etc. of urea prilling tower, and wherein the ammonia-contaminated gas of more than 80% comes from synthetic ammonia ammonia tank off-gas and synthesis is dropped a hint.Along with the fast development of China's ammonia synthesizing industry, synthetic ammonia sustained production rises, the quantity discharged of ammonia-contaminated gas also will increase further, therefore, synthesis high pressure can be dropped a hint the conversion recovery of energy, an extraction and application for hydrogen, the purification absorption of ammonia, the system of Zero-discharge non-pollution and technique become a kind of active demand.
Utility model content
The purpose of this utility model be to overcome defect of the prior art and provide one provide structure simple, reasonable in design, multiple gases can be realized energy transformation by high pressure, and pollution-free and waste gas in synthesizing ammonia recycle device that is zero release can be reached.
The purpose of this utility model is achieved in that comprising ammonia tank periodic off-gases pipeline and synthesis drops a hint intake ducting, ammonia tank periodic off-gases pipeline is connected with membrane separation unit with Ammonic washing tower by the first ammonia-cleaning tower, the second ammonia-cleaning tower, the first threeway, described membrane separation unit top is connected with synthesis ammonia system by Hydrogen Line, is connected bottom membrane separation unit by pipeline with LNG storing unit, de-salted water pipeline is connected with the de-salted water import in the middle part of Ammonic washing tower by the first pump, Ammonic washing tower bottom liquid outlet is connected with the liquid-inlet in the middle part of the second ammonia-cleaning tower with the second pump by the second threeway, second ammonia-cleaning tower bottom liquid outlet is connected with the liquid-inlet in the middle part of the first ammonia-cleaning tower by the 3rd pump, first ammonia-cleaning tower bottom liquid outlet is connected with the fluid inlet on ammonia still top by the 4th pump, liquid outlet bottom ammonia still is connected with the 3rd end of the second threeway by pipeline, steam inlet is connected with vapour outlet pipeline by reboiler shell side, the outlet of ammonia still bottom is connected by the import of reboiler tube side with ammonia still bottom, described synthesis intake ducting of dropping a hint is connected with the tube side of interchanger with ammonia separator successively by expansion turbine, the tube side outlet of interchanger is connected with the 3rd end of the first threeway by pipeline, the clutch end of described expansion turbine is connected with generator by reduction box, the internal upper part of described ammonia still is provided with the import of refrigerant shell and the outlet of refrigerant shell, the top of ammonia still is provided with gas ammonia outlet conduit, described refrigerant shell outlet is connected with the shell side import of interchanger by pipeline, and the shell-side outlet of interchanger is connected with the import of refrigerant shell, liquefied ammonia outlet bottom described ammonia separator is connected with Urea Conversion System respectively by pipeline with gas ammonia outlet conduit.Pressure regulator valve and first-class gauge is provided with between described ammonia tank periodic off-gases pipeline and the first ammonia-cleaning tower; Described synthesis is dropped a hint between intake ducting and expansion turbine and is provided with flow control valve and second gauge.
The utility model is reasonable in design, high pressure gas can be realized energy transformation by decompressor, and to produce 500000 tons of Ammonia Production per year, ammonia tank periodic off-gases flow is 5000Nm
3/ h, flow of dropping a hint after synthetic tower is 12000Nm
3/ h, in removal process, the continued emissions of periodic off-gases achieves the pressure-stabilisation of ammonia tank and the discharge of periodic off-gases, and after rational synthetic tower, emptying arranges and maintains the stable of synthesis system rare gas element, and the ammonia content in dropping a hint after simultaneously ensureing synthetic tower keeps minimum; Ammonia-contaminated gas can reach and year reclaim ammonia (containing gas ammonia and liquefied ammonia) 0.65*8000=5200t after recovery ammonia utilizes, and can realize hydrogen recovery 55,00*,800,0=4,400 ten thousand Nm at membrane separation unit
3, every year can generated energy 220,*80,00=,176 ten thousand KWh in gas expansion power generation assembly; Have structure simple, reasonable in design, high pressure gas can be realized energy transformation by decompressor, and pollution-free and advantage that is zero release can be reached.In addition, the utility model is while creation economic benefit, and also paid close attention to environmental benefit, in device, waste liquid can reach recycle, all can reclaim, accomplish no pollution especially after gas sweetening after being sent to LNG device.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Embodiment
In order to there be understanding clearly to technical characteristic of the present utility model, object and effect, now contrast accompanying drawing and embodiment of the present utility model is described, label identical in the various figures represents identical parts.For making simplified form, only schematically show the part relevant to utility model in each figure, they do not represent its practical structures as product.
As shown in Figure 1, the utility model comprises ammonia tank periodic off-gases pipeline 1 and synthesis and to drop a hint intake ducting 2, it is characterized in that: ammonia tank periodic off-gases pipeline 1 is connected with membrane separation unit 6 with Ammonic washing tower 5 by the first ammonia-cleaning tower 3, second ammonia-cleaning tower 4, first threeway 23, described membrane separation unit 6 top is connected with synthesis ammonia system 8 by Hydrogen Line 7, is connected bottom membrane separation unit 6 by pipeline with LNG storing unit 9, de-salted water pipeline 10 is connected with the de-salted water import in the middle part of Ammonic washing tower 5 by the first pump 25, Ammonic washing tower 5 bottom liquid outlet is connected with the liquid-inlet in the middle part of the second ammonia-cleaning tower 4 with the second pump 26 by the second threeway 24, second ammonia-cleaning tower 4 bottom liquid outlet is connected with the liquid-inlet in the middle part of the first ammonia-cleaning tower 3 by the 3rd pump 27, first ammonia-cleaning tower 3 bottom liquid outlet is connected with the fluid inlet on ammonia still 11 top by the 4th pump 28, liquid outlet bottom ammonia still 11 is connected with the 3rd end of the second threeway 24 by pipeline, steam inlet 12 is connected with vapour outlet pipeline 14 by reboiler 13 shell side, the outlet of ammonia still 11 bottom is connected by the import of reboiler 13 tube side with ammonia still 11 bottom, described synthesis intake ducting 2 of dropping a hint is connected with the tube side of ammonia separator 16 with interchanger 17 successively by expansion turbine 15, the tube side outlet of interchanger 17 is connected with the 3rd end of the first threeway 23 by pipeline, the clutch end of described expansion turbine 15 is connected with generator 19 by reduction box 18, the internal upper part of described ammonia still 11 is provided with refrigerant shell import 20 and refrigerant shell outlet 21, the top of ammonia still 11 is provided with gas ammonia outlet conduit 22, described refrigerant shell outlet 21 is connected with the shell side import of interchanger 17 by pipeline, the shell-side outlet of interchanger 17 is connected with refrigerant shell import 20, liquefied ammonia outlet bottom described ammonia separator 16 is connected with Urea Conversion System 33 respectively by pipeline with gas ammonia outlet conduit 22.Pressure regulator valve 29 and first-class gauge 30 is provided with between described ammonia tank periodic off-gases pipeline 1 and the first ammonia-cleaning tower 3; Described synthesis is dropped a hint between intake ducting 2 and expansion turbine 15 and is provided with flow control valve 31 and second gauge 32.
A recoverying and utilizing method for waste gas in synthesizing ammonia recycle device, comprises the steps:
Step one: the periodic off-gases in ammonia tank periodic off-gases pipeline 1, its pressure is: 2.5MPa, and ammonia content is: 17%, and its pressure after pressure regulator valve 29 regulates is: 2.5MPa, flow is: 5000Nm
3/ h, after then entering the reverse absorbing ammonia of lower concentration ammoniacal liquor in the first ammonia-cleaning tower 3 and in the first ammonia-cleaning tower 3 central liquid import, waste gas is entered in the second ammonia-cleaning tower 4 by pipeline, and in described waste gas, ammonia content is reduced to 2.5%;
Step 2: after making to enter described in step one the reverse absorbing ammonia of lower concentration ammoniacal liquor of the waste gas in the second ammonia-cleaning tower 4 and the liquid-inlet in the middle part of the second ammonia-cleaning tower 4 ammonia content be 1% periodic off-gases enter the first threeway 23;
Step 3: synthesize dropping a hint in intake ducting 2 of dropping a hint, its pressure is: 18.5MPa, and ammonia content is 5%, and tolerance is after flow control valve 31: tolerance: 12000Nm
3/ h, then enter in expansion turbine 15, in decompressor after expansion-injection, impeller high speed rotating, the clutch end ordering about expansion turbine 15 drives reduction box 18 and generator 19 to rotate, and the temperature of dropping a hint through expansion turbine 15 is down to :-30 DEG C, Pressure Drop extremely: 2.5MPa, middle ammonia of now dropping a hint is liquid phase, and described liquid phase is dropped a hint and entered in ammonia separator 16;
Step 4: the liquid phase entered described in step 3 in ammonia separator 16 is dropped a hint and is separated, the liquefied ammonia after separation enters in Urea Conversion System 33 by the liquefied ammonia outlet bottom ammonia separator 16; Foreign gas after separation to be merged into as in the first threeway 23 by the periodic off-gases that ammonia content described in the tube side of interchanger 17 and step 2 is 1% converges gas, and the temperature of the described tube side rear impurity gas by interchanger 17 is 10 DEG C, and pressure is 2.45MPa; The described gas temperature that converges is 15 DEG C, and flow is 16000Nm
3/ h, ammonia content is 0.7%;
Step 5: make the gas that converges in described step 4 enter in Ammonic washing tower 5, de-salted water enters in Ammonic washing tower 5 by the de-salted water import in the middle part of de-salted water pipeline 10, first pump 25 and Ammonic washing tower 5, and purify converging gas, purified gas enters in membrane separation unit 6 and is separated, and described purified gas ammonia content is less than 200ppm;
Step 6: the purified gas in described step 5 is after membrane separation unit 6 is separated, and the gas of hydrogen richness more than 95% enters in synthesis ammonia system 8 by the Hydrogen Line 7 at membrane separation unit 6 top; Described methane, nitrogen, argon gas and the not isolated hydrogen of part enter in LNG storing unit 9 by the pipeline bottom membrane separation unit 6;
Step 7: de-salted water described in step 5 is 50 titres to converging the ammoniacal liquor titre after gas sweetening, bottom the ammoniacal liquor of 50 titres and ammonia still 11 shell side liquid outlet in raffinate converge after, enter in the second ammonia-cleaning tower 4 by the liquid-inlet in the middle part of the second pump 26 and the second ammonia-cleaning tower 4, discharged by the second ammonia-cleaning tower 4 bottom liquid outlet with after the reverse absorbing ammonia of waste gas, now ammoniacal liquor is 120 titres;
Step 8: make the ammoniacal liquor of 120 titres described in step 7 enter in the first ammonia-cleaning tower 3 by the liquid-inlet in the middle part of the 3rd pump 27 and the first ammonia-cleaning tower 3, discharged by the first ammonia-cleaning tower 3 bottom liquid outlet with after the reverse absorbing ammonia of periodic off-gases entering the first ammonia-cleaning tower 3 in ammonia tank periodic off-gases pipeline 1, now ammoniacal liquor is 200 titres;
Step 9: make the ammoniacal liquor of 200 titres described in step 8 enter in ammonia still 11 by the fluid inlet on the 4th pump 28 and ammonia still 11 top, after evaporating with steam counter-flow up bottom ammonia still 11, raffinate converges Posterior circle by the ammoniacal liquor of 50 titres described in the 3rd end of the liquid outlet bottom ammonia still 11 and the second threeway 24 and step 7 and uses; Gas phase portion enters in Urea Conversion System 33 by gas ammonia outlet conduit 22 after the heat exchange of refrigerant tube side; Up steam bottom described ammonia still 11 refers to the steam in the gas-liquid mixture after entering the liquid in reboiler 13 tube side and the steam heat-exchanging in reboiler 13 shell side bottom ammonia still, and the liquid in described gas-liquid mixture is descending to be connected with the 3rd end of the second threeway 24 by the liquid outlet of ammonia still 11; The temperature of described up steam is 195 DEG C;
Step 10: refrigerant forms closed circuit water circulation system by refrigerant shell outlet 21, the shell side of interchanger 17 and refrigerant shell side import 20, and the temperature of described refrigerant shell import 20 is 13 DEG C.
Pressure regulator valve 29 described in the utility model and flow control valve 31 main adjustments of gas source place ammonia pressure tank, because ammonia tank top is gas, bottom is liquid, and ammonia tank gas is discharged and kept ammonia pressure tank to stablize by pressure regulator valve.Flow control valve 31 its mainly regulate emptying gas source place synthesis system inert gas content, this emptying position is after synthetic tower ammonia separator, its inert gas content is the highest, and ammonia content is minimum, and the object of emptying is that rare gas element in system is kept stable ratio.
A series of detailed description listed is above only illustrating for feasibility embodiment of the present utility model; they are also not used to limit protection domain of the present utility model, all do not depart from the utility model skill equivalent implementations of doing of spirit or change all should be included within protection domain of the present utility model.It is to be noted in this article, " first ", " second " etc. only for differentiation each other, but not represent they significance level and order etc.
Claims (2)
1. a waste gas in synthesizing ammonia recycle device, comprise ammonia tank periodic off-gases pipeline (1) and synthesis to drop a hint intake ducting (2), it is characterized in that: ammonia tank periodic off-gases pipeline (1) is connected with membrane separation unit (6) with Ammonic washing tower (5) by the first ammonia-cleaning tower (3), the second ammonia-cleaning tower (4), the first threeway (23), described membrane separation unit (6) top is connected with synthesis ammonia system (8) by Hydrogen Line (7), and membrane separation unit (6) bottom is connected with LNG storing unit (9) by pipeline, de-salted water pipeline (10) is connected by the de-salted water import of the first pump (25) with Ammonic washing tower (5) middle part, Ammonic washing tower (5) bottom liquid outlet is connected with the liquid-inlet of the second pump (26) with the second ammonia-cleaning tower (4) middle part by the second threeway (24), second ammonia-cleaning tower (4) bottom liquid outlet is connected by the liquid-inlet of the 3rd pump (27) with the first ammonia-cleaning tower (3) middle part, first ammonia-cleaning tower (3) bottom liquid outlet is connected with the fluid inlet on ammonia still (11) top by the 4th pump (28), the liquid outlet of ammonia still (11) bottom is connected with the 3rd end of the second threeway (24) by pipeline, steam inlet (12) is connected with vapour outlet pipeline (14) by reboiler (13) shell side, the outlet of ammonia still (11) bottom is connected by the import of reboiler (13) tube side with ammonia still (11) bottom, described synthesis intake ducting (2) of dropping a hint is connected with the tube side of ammonia separator (16) with interchanger (17) successively by expansion turbine (15), the tube side outlet of interchanger (17) is connected with the 3rd end of the first threeway (23) by pipeline, the clutch end of described expansion turbine (15) is connected with generator (19) by reduction box (18), the internal upper part of described ammonia still (11) is provided with refrigerant shell import (20) and refrigerant shell outlet (21), the top of ammonia still (11) is provided with gas ammonia outlet conduit (22), described refrigerant shell outlet (21) is connected by the shell side import of pipeline with interchanger (17), the shell-side outlet of interchanger (17) is connected with refrigerant shell import (20), the liquefied ammonia outlet of described ammonia separator (16) bottom is connected with Urea Conversion System (33) respectively by pipeline with gas ammonia outlet conduit (22).
2. waste gas in synthesizing ammonia recycle device according to claim 1, is characterized in that: be provided with pressure regulator valve (29) and first-class gauge (30) between described ammonia tank periodic off-gases pipeline (1) and the first ammonia-cleaning tower (3); Described synthesis is dropped a hint between intake ducting (2) and expansion turbine (15) and is provided with flow control valve (31) and second gauge (32).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520636123.4U CN205023870U (en) | 2015-08-24 | 2015-08-24 | Synthetic ammonia waste gas recovery utilizes device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520636123.4U CN205023870U (en) | 2015-08-24 | 2015-08-24 | Synthetic ammonia waste gas recovery utilizes device |
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| Publication Number | Publication Date |
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| CN205023870U true CN205023870U (en) | 2016-02-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520636123.4U Withdrawn - After Issue CN205023870U (en) | 2015-08-24 | 2015-08-24 | Synthetic ammonia waste gas recovery utilizes device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105174288A (en) * | 2015-08-24 | 2015-12-23 | 河南心连心化肥有限公司 | Synthetic ammonia waste gas recovering and utilizing device and recovering and utilizing method thereof |
| CN113697772A (en) * | 2021-09-30 | 2021-11-26 | 杭州冰冷科技有限公司 | System and process method for recovering hydrogen and ammonia in synthetic ammonia purge gas |
-
2015
- 2015-08-24 CN CN201520636123.4U patent/CN205023870U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105174288A (en) * | 2015-08-24 | 2015-12-23 | 河南心连心化肥有限公司 | Synthetic ammonia waste gas recovering and utilizing device and recovering and utilizing method thereof |
| CN113697772A (en) * | 2021-09-30 | 2021-11-26 | 杭州冰冷科技有限公司 | System and process method for recovering hydrogen and ammonia in synthetic ammonia purge gas |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20160210 Effective date of abandoning: 20171020 |
|
| AV01 | Patent right actively abandoned |