CN205023533U - Combine and adopt high -efficient hoist device of support - Google Patents

Combine and adopt high -efficient hoist device of support Download PDF

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CN205023533U
CN205023533U CN201520742864.0U CN201520742864U CN205023533U CN 205023533 U CN205023533 U CN 205023533U CN 201520742864 U CN201520742864 U CN 201520742864U CN 205023533 U CN205023533 U CN 205023533U
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hoisting
mechanized mining
track
connecting pin
fully mechanized
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王春霞
徐文
杨付领
任青山
苏静
杜海刚
汤铸
岳虎
赵磊
冯姗
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Liupanshui Normal University
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Liupanshui Normal University
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Abstract

本实用新型涉及煤矿综采设备领域。目的在于提供一种便于运输的综采支架高效吊装装置。所采用的技术方案是:一种综采支架高效吊装装置,包括轨道和轨道上运行的平板车,所述轨道两侧设置有用于吊装综采支架的吊装立柱,所述吊装立柱顶部连接有吊索和挂钩,底部与地面锚定。所述吊装立柱包括上部的伸出方向为上的柱式千斤顶和下部的伸出方向为下的柱式千斤顶,且两个千斤顶之间的部分向轨道所在方向伸出可伸缩的连接销,所述平板车上设置有与连接销相配合的连接销套。本实用新型不仅能安全快速的吊装综采支架,且装置自身也能实现快速高效的搬运。

The utility model relates to the field of fully mechanized mining equipment in coal mines. The purpose is to provide an efficient hoisting device for fully mechanized mining support which is convenient for transportation. The adopted technical solution is: a high-efficiency hoisting device for fully-mechanized mining support, including a track and a flatbed truck running on the track. Lifting columns for hoisting fully-mechanized mining support are arranged on both sides of the track, and a sling is connected to the top of the lifting column And hooks, the bottom is anchored to the ground. The hoisting column includes a column jack whose upper part protrudes upwards and a lower column jack whose protruding direction is downwards, and the part between the two jacks protrudes a telescopic connecting pin toward the direction of the track, so The flat car is provided with a connecting pin sleeve matched with the connecting pin. The utility model can not only safely and quickly hoist the fully mechanized mining support, but also realize fast and efficient transportation of the device itself.

Description

一种综采支架高效吊装装置A high-efficiency hoisting device for fully mechanized mining supports

技术领域technical field

本实用新型涉及煤矿综采设备领域。The utility model relates to the field of fully mechanized mining equipment in coal mines.

背景技术Background technique

随着煤矿开采对机械化水平要求的提高,高机械自动化的综采设备在我国煤矿开采中得以广泛应用。综采是综合机械化自动采煤的简称,主要包括采煤机、刮板运输机、综采液压支架等设备。三机配套是综采设备的核心。笼统的说,采煤机的作用是将煤炭从煤壁上采集下来,运输机是将煤炭运输出去,而综采支架(即液压支架)的作用是对工作面进行掩护,避免矿洞坍塌、矸石掉落伤人等事故的发生。综采支架的稳固搭建是综采设备能正常运行的先决条件,但是由于其重量大,体积大等问题,综采支架的搬运一直是个难题,尤其是在狭窄的井下巷道里面。综采支架的搬运不仅耗费了大量的人力物力,同时缓慢的搬运也影响到了综采工作面的推进速度,这无疑大大的影响到煤矿企业的经济效益。With the improvement of mechanization level requirements for coal mining, fully mechanized mining equipment with high mechanical automation has been widely used in coal mining in my country. Fully mechanized mining is the abbreviation of comprehensive mechanized automatic coal mining, mainly including coal shearer, scraper conveyor, fully mechanized mining hydraulic support and other equipment. The three-machine matching is the core of fully mechanized mining equipment. Generally speaking, the function of the shearer is to collect coal from the coal wall, the transport plane is to transport the coal out, and the function of the fully mechanized mining support (that is, the hydraulic support) is to cover the working face to prevent the mine from collapsing and gangue The occurrence of accidents such as falling and hurting people. The stable construction of fully mechanized mining support is a prerequisite for the normal operation of fully mechanized mining equipment, but due to its heavy weight and large volume, the handling of fully mechanized mining support has always been a problem, especially in narrow underground roadways. The transportation of fully mechanized mining supports not only consumes a lot of manpower and material resources, but also slow transportation also affects the advancing speed of fully mechanized mining faces, which undoubtedly greatly affects the economic benefits of coal mining enterprises.

现有技术中出现了如专利文件201420533363.7中所述的将吊装装置锚定在矿洞顶板上,利用支架自身的收缩能力进行吊装的做法。这种做法虽然快速,但是由于矿洞在掘进过程中容易造成顶部岩层结构松散,所以锚定在顶板上的吊装装置本身并不稳固,有脱落的风险。也有其他现有技术采用各种放置在地上的设备进行综采支架的吊装,但是吊装综采支架的设备本身重量也较重,其中以吊装用的千斤顶为甚,虽然能完成支架的吊装,但其自身的搬运又成为一个很大的难题。In the prior art, as described in the patent document 201420533363.7, there is a method of anchoring the hoisting device on the mine roof and using the contraction ability of the bracket itself for hoisting. Although this method is fast, because the top rock structure is likely to be loose during the excavation process of the mine, the hoisting device anchored on the roof itself is not stable and there is a risk of falling off. There are also other existing technologies that adopt various equipment placed on the ground to carry out the hoisting of the fully mechanized mining support, but the weight of the equipment for hoisting the fully mechanized mining support is also relatively heavy, especially the jack used for hoisting. Although the lifting of the support can be completed, the Its own handling has become a very big problem again.

发明内容Contents of the invention

本实用新型的目的在于提供一种便于运输的综采支架高效吊装装置。The purpose of the utility model is to provide an efficient hoisting device for a fully mechanized mining support that is convenient for transportation.

为实现上述发明目的,本实用新型所采用的技术方案是:一种综采支架高效吊装装置,包括轨道和轨道上运行的平板车,所述轨道两侧设置有用于吊装综采支架的吊装立柱,所述吊装立柱顶部连接有吊索和挂钩,底部与地面锚定。所述吊装立柱包括上部的伸出方向为上的柱式千斤顶和下部的伸出方向为下的柱式千斤顶,且两个千斤顶之间的部分朝向轨道所在方向设置液压油缸,液压油缸的活塞杆构成连接销,所述平板车上设置有与连接销相配合的连接销套。In order to achieve the purpose of the above invention, the technical solution adopted by the utility model is: a high-efficiency hoisting device for fully mechanized mining support, including a track and a flatbed truck running on the track, and hoisting columns for hoisting fully mechanized mining support are arranged on both sides of the track, The top of the hoisting column is connected with a sling and a hook, and the bottom is anchored to the ground. The hoisting column includes a column jack whose extension direction of the upper part is upward and a column jack whose extension direction of the lower part is downward, and the part between the two jacks is provided with a hydraulic cylinder toward the direction of the track, and the piston rod of the hydraulic cylinder A connecting pin is formed, and a connecting pin sleeve matched with the connecting pin is arranged on the flatbed vehicle.

优选的,所述连接销、连接销套和平板车上设置相对应的固定销孔,固定销穿过固定销孔将三者连接固定。Preferably, the connecting pin, the connecting pin sleeve and the flatbed are provided with corresponding fixing pin holes, and the fixing pins pass through the fixing pin holes to connect and fix the three.

优选的,所述吊装立柱在轨道的两侧对称各设置两个。Preferably, two lifting columns are arranged symmetrically on both sides of the track.

优选的,所述位于轨道同一侧的吊装立柱之间设置可拆卸的加强梁。Preferably, a detachable reinforcing beam is arranged between the hoisting columns on the same side of the track.

本实用新型的有益效果集中体现在,不仅能安全快速的吊装综采支架,且装置自身也能实现快速高效的搬运。具体来说,现有技术中出现的将吊装设备锚定在顶板上的做法虽然快速简单,但是由于矿洞顶板岩层结构松散,很容易导致安全事故的发生,本新型通过锚定在地面的吊装立柱进行吊装,可以避免类似情况的发生。另外,通过连接销和连接销套将吊装立柱固定在平板车上,可以实现装置的快速搬运。The beneficial effects of the utility model are embodied in that not only can the fully mechanized mining support be hoisted safely and quickly, but also the device itself can be transported quickly and efficiently. Specifically, although the method of anchoring the hoisting equipment on the roof in the prior art is fast and simple, it is easy to cause safety accidents due to the loose roof structure of the mine cave. The column is hoisted to avoid similar situations. In addition, the lifting column is fixed on the flatbed truck through the connecting pin and the connecting pin sleeve, so that the device can be transported quickly.

附图说明Description of drawings

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

具体实施方式detailed description

如图1所示的一种综采支架高效吊装装置,包括轨道6和轨道6上运行的平板车1,所述轨道6两侧设置有用于吊装综采支架的吊装立柱,所述吊装立柱顶部连接有吊索9和挂钩10,底部与地面锚定。所述吊装立柱包括上部的伸出方向为上的柱式千斤顶2和下部的伸出方向为下的柱式千斤顶3,且两个千斤顶2、3之间的部分朝向轨道6所在方向设置液压油缸,液压油缸的活塞杆构成连接销4,所述平板车1上设置有与连接销4相配合的连接销套5。A kind of high-efficiency hoisting device for a fully mechanized mining support as shown in Figure 1, comprising a track 6 and a flatbed truck 1 running on the track 6, the two sides of the track 6 are provided with hoisting columns for hoisting a fully mechanized mining support, and the top of the lifting column is connected to Sling 9 and hook 10 are arranged, and the bottom is anchored with the ground. The hoisting column includes a column jack 2 whose upper part protrudes upwards and a lower column jack 3 whose protruding direction is downwards, and the part between the two jacks 2 and 3 is provided with a hydraulic cylinder facing the direction of the track 6 , the piston rod of the hydraulic cylinder constitutes the connecting pin 4, and the flatbed truck 1 is provided with a connecting pin sleeve 5 matching the connecting pin 4.

在实际操作过程中,工作人员将吊装立柱1稳固的锚定在轨道6两侧的地面上,为了提高装置的稳定性,可以选择如图1中所示的在轨道6两侧对称各设置两个吊装立柱,当然也可以设置更多,视实际情况而定。另外,所述位于轨道同一侧的吊装立柱之间设置可拆卸的加强梁7可以进一步提高本实用新型的稳定性。然后利用挂钩10和吊索9将吊装立柱与综采支架连接。接着控制千斤顶2伸出,将综采支架吊起,把平板车推入,然后控制千斤顶2缓慢缩回放下综采支架使之平稳的放置在平板车1上。再通过绞车将平板车1拉到指定位置,将综采支架卸下即可。In the actual operation process, the staff anchor the hoisting column 1 firmly on the ground on both sides of the track 6. In order to improve the stability of the device, you can choose to install two symmetrically on both sides of the track 6 as shown in Figure 1. One hoisting column, of course, more can be set, depending on the actual situation. In addition, the detachable reinforcing beam 7 is arranged between the hoisting columns on the same side of the track, which can further improve the stability of the utility model. Utilize hook 10 and sling 9 to be connected with hoisting column and fully-mechanized mining support then. Then control the jack 2 to stretch out, lift the fully-mechanized mining support, push the flatbed car, and then control the jack 2 to slowly retract and put down the fully-mechanized mining support to place it on the flatbed car 1 stably. Then the flatbed truck 1 is pulled to the designated position by the winch, and the fully mechanized mining support is unloaded to get final product.

在综采支架运送完成后,需要拆除本实用新型的吊装立柱时,工作人员就如图1中所示的,首先将平板车1推到吊装立柱之间,然后将连接销套5放置在平板车1上待用,所述的连接销套5当然也可以是和平板车1一体的,只要不影响平板车1的搭载功能即可。接着调整千斤顶3的伸缩长度,由于此时吊装立柱是锚定在地面上的,所以通过调整千斤顶3就能使连接销4到达与连接销套5相匹配的高度。所述连接销4其实也就是液压油缸的活塞杆部分,通过控制液压油缸就可以控制连接销4伸入平板车1上的连接销套5中完成对接。所述的连接销4可以是图1中的圆形,也可以是方形或其他形状。为了避免在后面的运输过程中连接销4发生转动,最好在所述连接销4、连接销套5和平板车1上设置相对应的固定销孔,固定销8穿过固定销孔将三者连接固定。接下来工作人员解除吊装立柱在地面上的锚定桩或锚索。控制千斤顶3向上收缩,此时,吊装立柱会离开地面并通过连接销4挂在平板车1上。工作人员在操作中应当注意两边的对称,这样能使平板车1更加的平衡。然后工作人员将千斤顶2、3均完全收缩,这样就可以尽量让重心位于平板车1上。最后通过绞车将平板车1拉走即可。这就完成了最重的吊装立柱的运输。其余的部分由于较轻,工作人员可以轻松的进行拆除和运输。After the fully mechanized mining support is transported, when the hoisting column of the present utility model needs to be removed, the staff first pushes the flatbed truck 1 between the hoisting columns, and then places the connecting pin sleeve 5 on the flatbed truck 1 as shown in Figure 1. Standby for use, the connecting pin sleeve 5 can of course also be integrated with the flatbed cart 1, as long as it does not affect the carrying function of the flatbed cart 1. Then adjust the telescopic length of the jack 3, because the hoisting column is anchored on the ground this moment, so the connecting pin 4 can be made to reach the height matched with the connecting pin sleeve 5 by adjusting the jack 3. The connecting pin 4 is actually the piston rod part of the hydraulic cylinder. By controlling the hydraulic cylinder, the connecting pin 4 can be controlled to extend into the connecting pin sleeve 5 on the flatbed truck 1 to complete the docking. The connecting pin 4 may be circular as shown in FIG. 1 , or square or other shapes. In order to avoid rotation of the connecting pin 4 in the following transportation process, it is better to set corresponding fixing pin holes on the connecting pin 4, the connecting pin sleeve 5 and the flatbed truck 1, and the fixing pin 8 passes through the fixing pin hole to connect the three The connection is fixed. Next, the staff releases the anchor piles or anchor cables of the hoisting column on the ground. Control the jack 3 to shrink upwards, at this moment, the hoisting column will leave the ground and be hung on the flatbed truck 1 by the connecting pin 4 . The staff should pay attention to the symmetry of both sides during operation, so that the flatbed truck 1 can be more balanced. Then the staff fully shrinks the jacks 2 and 3, so that the center of gravity can be placed on the flatbed truck 1 as far as possible. Finally, the flatbed truck 1 can be pulled away by a winch. This completes the transport of the heaviest lifting column. The remaining parts can be easily dismantled and transported by workers due to their light weight.

Claims (4)

1.一种综采支架高效吊装装置,包括轨道(6)和轨道(6)上运行的平板车(1),所述轨道(6)两侧设置有用于吊装综采支架的吊装立柱,所述吊装立柱顶部连接有吊索(9)和挂钩(10),底部与地面锚定;其特征在于:所述吊装立柱包括上部的伸出方向为上的柱式千斤顶(2)和下部的伸出方向为下的柱式千斤顶(3),且两个千斤顶(2、3)之间的部分朝向轨道(6)所在方向设置液压油缸,液压油缸的活塞杆构成连接销(4),所述平板车(1)上设置有与连接销(4)相配合的连接销套(5)。1. a fully mechanized mining support efficient hoisting device, comprising a track (6) and a flatbed truck (1) running on the track (6), said track (6) both sides are provided with hoisting columns for hoisting fully mechanized mining supports, said The top of the hoisting column is connected with a sling (9) and a hook (10), and the bottom is anchored to the ground; it is characterized in that: the hoisting column includes a column jack (2) with an upper extension direction and a lower extension jack (2). The direction is the column jack (3) below, and the part between the two jacks (2, 3) is provided with a hydraulic cylinder towards the direction of the track (6), and the piston rod of the hydraulic cylinder constitutes the connecting pin (4). (1) is provided with a connecting pin sleeve (5) matched with the connecting pin (4). 2.根据权利要求1所述的综采支架高效吊装装置,其特征在于:所述连接销(4)、连接销套(5)和平板车(1)上设置相对应的固定销孔,固定销(8)穿过固定销孔将三者连接固定。2. The high-efficiency hoisting device for fully mechanized mining support according to claim 1, characterized in that: corresponding fixing pin holes are set on the connecting pin (4), connecting pin sleeve (5) and flatbed truck (1), and the fixing pin (8) Connect and fix the three through the fixing pin hole. 3.根据权利要求2所述的综采支架高效吊装装置,其特征在于:所述吊装立柱在轨道(6)的两侧对称各设置两个。3. The high-efficiency hoisting device for fully mechanized mining supports according to claim 2, characterized in that: two hoisting columns are arranged symmetrically on both sides of the track (6). 4.根据权利要求3所述的综采支架高效吊装装置,其特征在于:所述位于轨道(6)同一侧的吊装立柱之间设置可拆卸的加强梁(7)。4. The high-efficiency hoisting device for fully mechanized mining support according to claim 3, characterized in that: a detachable reinforcing beam (7) is arranged between the hoisting columns on the same side of the track (6).
CN201520742864.0U 2015-09-24 2015-09-24 Combine and adopt high -efficient hoist device of support Expired - Fee Related CN205023533U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109051877A (en) * 2018-09-18 2018-12-21 付利娟 A kind of mold loading system
CN110092333A (en) * 2019-05-24 2019-08-06 郑州水务建筑工程股份有限公司 A kind of method for dismounting of no-dig technique bell and spigot pipeline
CN115822692A (en) * 2022-11-25 2023-03-21 云南滇东雨汪能源有限公司 Automatic transfer subassembly and combine and adopt support installation location subassembly

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109051877A (en) * 2018-09-18 2018-12-21 付利娟 A kind of mold loading system
CN109051877B (en) * 2018-09-18 2020-06-30 付利娟 Mould loading system
CN110092333A (en) * 2019-05-24 2019-08-06 郑州水务建筑工程股份有限公司 A kind of method for dismounting of no-dig technique bell and spigot pipeline
CN115822692A (en) * 2022-11-25 2023-03-21 云南滇东雨汪能源有限公司 Automatic transfer subassembly and combine and adopt support installation location subassembly

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