CN205021909U - Injection molding machine waste heat recovery economizer - Google Patents

Injection molding machine waste heat recovery economizer Download PDF

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Publication number
CN205021909U
CN205021909U CN201520790083.9U CN201520790083U CN205021909U CN 205021909 U CN205021909 U CN 205021909U CN 201520790083 U CN201520790083 U CN 201520790083U CN 205021909 U CN205021909 U CN 205021909U
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CN
China
Prior art keywords
hot blast
injection molding
molding machine
dry bucket
cooler
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201520790083.9U
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Chinese (zh)
Inventor
丁和平
朱勇
吴珍珠
胡照霞
张伟
杜玲玲
董丹
常乐焕
秦广平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui Qinglongquan Printing Technology Co Ltd
Original Assignee
Anhui Qinglongquan Printing Technology Co Ltd
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Filing date
Publication date
Application filed by Anhui Qinglongquan Printing Technology Co Ltd filed Critical Anhui Qinglongquan Printing Technology Co Ltd
Priority to CN201520790083.9U priority Critical patent/CN205021909U/en
Application granted granted Critical
Publication of CN205021909U publication Critical patent/CN205021909U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

The utility model discloses an injection molding machine waste heat recovery economizer, include collection heat exchanger, heat collector, dry bucket, filter and circulating fan through hot -blast duct connections, dry bucket in be equipped with temperature sensor, cooler and hot -blast compensation arrangement. The utility model discloses a form the heated air circulation return circuit between injection molding machine heating material pipe and dry bucket, the waste heat recovery that will heat the material pipe is used for the interior stoving plastic raw materials of dry bucket, the extravagant distribution coefficient capacity power of traditional desiccator has been saved, the consumption of electric energy has significantly reduced, reducing production cost, make the workshop temperature reduce simultaneously by a wide margin, workshop high temperature problem has been effected a radical cure, be favorable to the staff to work under suitable operational environment, the adoption filter interior dust of filtration drying bucket completely flies away, effectively prevent the air pollution in workshop.

Description

A kind of residual heat of injection molding machine reclaims energy saver
Technical field
The utility model relates to thermal source recycle device, and specifically a kind of residual heat of injection molding machine reclaims energy saver.
Background technology
Injection moulding is the process of a circulation, and each cycle mainly comprises: quantifying feed-fusion plastification-injection-mold filling of exerting pressure cool-opens mould pickup, to take out after working of plastics again mold closing again, carries out the next one and circulate.In the process utilizing injection machine injection mo(u)lding to process, the heater that heating material pipe of injection molding machine configures heats the product to be formed in heating material pipe, in this process, because heating material pipe is constantly in heating and heat radiation, not only affect the working environment in workshop, and waste electric energy, increase the production cost of enterprise.
Simultaneously, plastics also need to carry out suitable removal moisture drying process before injection molding, existing injection machine is generally configured with the drying machine for removal moisture drying plastics, existing drying machine is generally adopt electrically heated mode to provide thermal source, hot blast after heating enters heat preservation and dryness bucket from air intake vent and carries out removal moisture drying process to the plastics in heat preservation and dryness bucket, the hot blast completing removal moisture drying process also carries certain heat from air outlet discharge, adds workshop air dust content and increase energy consumption to increase the weight of business burden.
Utility model content
The purpose of this utility model is to provide a kind of heating material that can reclaim to manage upper waste heat and the residual heat of injection molding machine recovery energy saver using it for plastics in dry charging bucket.
The purpose of this utility model can be achieved through the following technical solutions:
A kind of residual heat of injection molding machine reclaims energy saver, comprise the collector mat be arranged on heating material pipe of injection molding machine, described collector mat is connected with heat trap by hot blast conveying pipe, and described heat trap is connected with the dry bucket be positioned at above injection machine feeding box by hot blast conveying pipe; Described dry bucket is separated by plate and feeding box;
Temperature sensor is provided with, for reducing the cooler of hot blast temperature and the hot blast compensation arrangement for raising hot blast temperature in described dry bucket;
Described dry bucket is connected with filter by hot blast conveying pipe, and described filter is connected with circulating fan by hot blast conveying pipe, and described circulating fan is connected with collector mat by hot blast conveying pipe, composition closed circuit.
Further, described temperature sensor, cooler are all connected with control system with hot blast compensation arrangement.
Further, described hot blast compensation arrangement comprises one for providing the air-heater of hot blast.
Further, described cooler comprises one for providing the air-cooler of cold wind.
The beneficial effects of the utility model: the utility model by forming hot air circulation loop between heating material pipe of injection molding machine and dry bucket, the waste heat recovery of heating material pipe is used for drying plastic material in dry bucket, save the distribution coefficient volumetric power of traditional type drying machine waste, greatly reduce the consumption of electric energy, reduce production cost, make workshop temperature significantly reduce simultaneously, effect a radical cure workshop high temperature problem, be conducive to employee to work under suitable working environment, adopt filter can completely in filtration drying bucket dust fly away, effectively prevent the air pollution in workshop.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
Fig. 1 is structural representation of the present utility model.
In figure: 1-collector mat; 2-heat trap; The dry bucket of 3-; 4-circulating fan; 5-hot blast conveying pipe; 6-heating material pipe; 7-feeding box; 8-temperature sensor; 9-cooler; 10-hot blast compensation arrangement; 11-control system; 12-filter; 13-plate.
Detailed description of the invention
As shown in Figure 1, a kind of residual heat of injection molding machine reclaims energy saver, comprise collector mat 1, heat trap 2, dry bucket 3, filter 12 and circulating fan 4, all connected by hot blast conveying pipe 5 between collector mat 1, heat trap 2, dry bucket 3, filter 12, circulating fan 4, form closed circuit, the outer ancient piece of jade, round, flat and with a hole in its centre of hot blast conveying pipe 5 is provided with heat-insulation layer, for heat air delivery.
Collector mat 1 is arranged on heating material pipe of injection molding machine 6, be connected with heat trap 2 by hot blast conveying pipe 5, heat trap 2 is connected with dry bucket 3 by hot blast conveying pipe 5, and collector mat 1 and heat trap 2 are respectively used to isolate insulation and collect the outer loose heat energy of heating material pipe of injection molding machine 6.
Dry bucket 3 is arranged at above injection machine feeding box 7, separated by plate 13 and feeding box 7, for holding plastic material to be dried, when after the hot-air seasoning that the plastic material to be dried in dry bucket 3 is exported by heat trap 2, extract plate 13 out, plastic material can enter injection machine feeding box 7.
Be positioned at dry bucket 3 and be provided with temperature sensor 8, for reducing the cooler 9 of hot blast temperature and the hot blast compensation arrangement 10 for raising hot blast temperature, temperature sensor 8, cooler 9 are all connected with control system 11 with hot blast compensation arrangement 10, cooler 9 comprises one for providing the air-cooler of cold wind, and hot blast compensation arrangement 10 comprises one for providing the air-heater of hot blast.
Temperature sensor 8 can be responded to the temperature of hot blast in dry bucket 7 and feed back to control system 11, and when the temperature of hot blast exceeds the normal temperature of plastic material oven dry, control system 11 starts cooler 9 and reduced by hot blast temperature, makes bake out temperature reach normal; When the temperature of hot blast fails to reach the normal temperature that plastic material dries, control system 11 starts hot blast compensation arrangement 10 and is raised by hot blast temperature, makes bake out temperature reach normal.
Dry bucket 3 is connected with filter 12 by hot blast conveying pipe 5, the dust that filter 12 blow out for filtration drying bucket, cleaning of maintenance pipeline and workshop.
Filter 12 is connected with circulating fan 4 by hot blast conveying pipe 5, and circulating fan 4 is delivered in drying 3 by hot blast for heat energy collector mat 1 and heat trap 2 collected.Circulating fan 4 is connected with collector mat 1 by hot blast conveying pipe 5, composition closed circuit.
Operationally, the waste heat of heating material pipe of injection molding machine 6 collected by collector mat 1 and heat trap 2 to the utility model, blown by circulating fan 4, and heat energy collector mat 1 and heat trap 2 collected is transported in dry bucket 7 by hot blast conveying pipe 5; Temperature sensor 8 is responded to the temperature of hot blast in dry bucket 7 and is fed back to control system 11, and when the temperature of hot blast exceeds the normal temperature of plastic material oven dry, control system 11 starts cooler 9 and reduced by hot blast temperature, makes bake out temperature reach normal; When the temperature of hot blast fails to reach the normal temperature that plastic material dries, control system 11 starts hot blast compensation arrangement 10 and is raised by hot blast temperature, makes bake out temperature reach normal; Completing hot blast after drying gets back in collector mat 1 by hot blast conveying pipe 5, forms circulation.
The utility model by forming hot air circulation loop between heating material pipe of injection molding machine and dry bucket, the waste heat recovery of heating material pipe is used for drying plastic material in dry bucket, save the distribution coefficient volumetric power of traditional type drying machine waste, greatly reduce the consumption of electric energy, reduce production cost, make workshop temperature significantly reduce simultaneously, effect a radical cure workshop high temperature problem, be conducive to employee to work under suitable working environment, adopt filter can completely in filtration drying bucket dust fly away, effectively prevent the air pollution in workshop.
Above content is only to the utility model structure example and explanation; affiliated those skilled in the art make various amendment to described specific embodiment or supplement or adopt similar mode to substitute; only otherwise depart from the structure of utility model or surmount this scope as defined in the claims, protection domain of the present utility model all should be belonged to.

Claims (4)

1. a residual heat of injection molding machine reclaims energy saver, comprise the collector mat (1) be arranged on heating material pipe of injection molding machine (6), it is characterized in that: described collector mat (1) is connected with heat trap (2) by hot blast conveying pipe (5), described heat trap (2) is connected with the dry bucket (3) being positioned at injection machine feeding box (7) top by hot blast conveying pipe (5); Described dry bucket (3) is separated by plate (13) and feeding box (7);
Temperature sensor (8) is provided with, for reducing the cooler (9) of hot blast temperature and the hot blast compensation arrangement (10) for raising hot blast temperature in described dry bucket (3);
Described dry bucket (3) is connected with filter (12) by hot blast conveying pipe (5), described filter (12) is connected with circulating fan (4) by hot blast conveying pipe (5), described circulating fan (4) is connected with collector mat (1) by hot blast conveying pipe (5), composition closed circuit.
2. a kind of residual heat of injection molding machine according to claim 1 reclaims energy saver, it is characterized in that: described temperature sensor (8), cooler (9) are all connected with control system (11) with hot blast compensation arrangement (10).
3. a kind of residual heat of injection molding machine according to claim 1 reclaims energy saver, it is characterized in that: described hot blast compensation arrangement (10) comprises one for providing the air-heater of hot blast.
4. a kind of residual heat of injection molding machine according to claim 1 reclaims energy saver, it is characterized in that: described cooler (9) comprises one for providing the air-cooler of cold wind.
CN201520790083.9U 2015-10-10 2015-10-10 Injection molding machine waste heat recovery economizer Expired - Fee Related CN205021909U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520790083.9U CN205021909U (en) 2015-10-10 2015-10-10 Injection molding machine waste heat recovery economizer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520790083.9U CN205021909U (en) 2015-10-10 2015-10-10 Injection molding machine waste heat recovery economizer

Publications (1)

Publication Number Publication Date
CN205021909U true CN205021909U (en) 2016-02-10

Family

ID=55254473

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201520790083.9U Expired - Fee Related CN205021909U (en) 2015-10-10 2015-10-10 Injection molding machine waste heat recovery economizer

Country Status (1)

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CN (1) CN205021909U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107891610A (en) * 2017-12-18 2018-04-10 华南智能机器人创新研究院 A kind of press for the activation of automobile door internal decoration part glue
CN109648812A (en) * 2018-12-29 2019-04-19 江苏金邦利汽车部件有限公司 A kind of waste heat recycling and reusing system for injection molding machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107891610A (en) * 2017-12-18 2018-04-10 华南智能机器人创新研究院 A kind of press for the activation of automobile door internal decoration part glue
CN109648812A (en) * 2018-12-29 2019-04-19 江苏金邦利汽车部件有限公司 A kind of waste heat recycling and reusing system for injection molding machine
CN109648812B (en) * 2018-12-29 2021-04-27 江苏金邦利汽车部件有限公司 Waste heat recycling system for injection molding machine

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160210

Termination date: 20201010