A kind of high efficiency reactor
Technical field
The utility model relates to reactor technical field, is specially a kind of high efficiency reactor.
Background technology
Reactor is widely used in the research of the type of production users such as oil, chemical industry, rubber, agricultural chemicals, dyestuff, medicine, food and various scientific experiment project, is a kind of container being used for the technical process such as hydrolysis, neutralization, crystallization, distillation, storage, hydrogenation, polymerization, condensation, heating mixture, isothermal reaction.That drive unit by reactor is arranged drives the agitating device in reactor to realize during use, disclosed in Chinese patent CN:201410702113.6 " a kind of reactor ", this patent comprises reactor housing, charging aperture, discharging opening, shaft and motor, described charging aperture is arranged on reactor housing upper, discharging opening is arranged on the bottom of reactor housing, shaft one end is stretched in reactor housing, and one end is stretched out reactor housing and is connected with motor in addition.Disclosed in Chinese patent CN:201510188416.5 " reactor ", the agitating device that this patent comprises transmission device, kettle and is arranged in kettle, described transmission device top is arranged on above kettle cover, kettle is stretched into through kettle cover in bottom, described kettle surface has two charge doors respectively, and kettle periphery being arranged with four bearings, described autoclave body bottom is provided with material outlet.Disclosed in Chinese patent CN:201410176636.1 " a kind of reactor of easy reaction ", the kettle that this patent comprises hollow and the teeter column be arranged in the middle part of kettle, described kettle inside is removably connected with an internal layer, and described internal layer is provided with corrugated sidewall.All there is agitating device imperfection in above-mentioned patent, material stirring is all same direction, make mixing of materials uneven, the problems such as stirring efficiency is not high, there is heating arrangement complexity in simultaneous reactions still, heats uneven, and the speed of heating is slow, thus the shortcoming making reactant reaction insufficient, be difficult to the user demand meeting market and people.
Utility model content
For prior art above shortcomings, the utility model proposes a kind of high efficiency reactor, comprise at the bottom of kettle, still and kettle cover, the bottom margin gummed of described kettle has at the bottom of still, the top gummed of described kettle has kettle cover, the top of described kettle cover is connected with protecting cover, reductor is provided with at the inner chamber of described protecting cover, the top of reductor is provided with drive motors, the bottom of described reductor is connected with power transmission shaft, the bottom of described power transmission shaft is connected with main shaft by shaft coupling, puddle support is arranged with outside the centre of described main shaft, the bottom periphery of described main shaft is connected with swingle and paddle from top to bottom in turn, this high efficiency reactor, adopt puddle support, puddler, paddle, paddle and swingle carry out quadruple stirring to material simultaneously, achieve and omnibearing stirring is carried out to material, while improve stirring efficiency, the more even of mixing of materials can be made, this novel practical simple structure simultaneously, stirring efficiency and reaction efficiency high.
The utility model solves its technical problem, the technical scheme adopted is: a kind of high efficiency reactor, comprise kettle, at the bottom of still and kettle cover, the top of described kettle cover is provided with charging aperture, the bottom margin gummed of described kettle has at the bottom of still, bottom at the bottom of described still is provided with baiting valve, the top gummed of described kettle has kettle cover, the top of described kettle cover is connected with protecting cover, the inner chamber of described protecting cover is provided with reductor, the upper end of reductor is provided with drive motors, described drive motors is connected with reductor by driving shaft, the bottom of described reductor is connected with power transmission shaft, the bottom of described power transmission shaft is connected with main shaft by shaft coupling, its design feature is: described kettle and the outside at the bottom of still are all connected with chuck, the left side of described chuck is connected with steam inlet and cooling water inlet from top to bottom in turn, the right side of described chuck is connected with steam (vapor) outlet and cooling liquid outlet from top to bottom in turn, puddle support is arranged with outside the centre of described main shaft, a left side for described puddle support, right both sides are all connected with paddle, the mid portion of described puddle support is connected with puddler, the bottom periphery of described main shaft is connected with swingle and paddle from top to bottom in turn.
Further, all deflection plate is connected with in the inner chamber arranged on left and right sides of described kettle.
Further, steam inlet, cooling water inlet, steam (vapor) outlet and cooling liquid outlet are provided with respectively the end cap opening or close its port.
Preferably, described swingle is V-shape, and described paddle is W font.
Preferably, described deflection plate is the perpendicular strip put, and the surface of surface of internal cavity at the bottom of the surface of deflection plate, kettle and still and puddle support is equipped with corrosion-inhibiting coating.
Further, the top of described puddle support and bottom are equipped with columnar shaft bearing, and the monnolithic case of puddle support is square and adopts symmetrical mode to be arranged on the periphery of main shaft.
Preferably, the paddle that described puddle support both sides connect is semicircular structure, and is provided with through hole on the surface of puddle support and paddle.
Preferably, described through hole is the manhole of proper alignment of distributing at the surface uniform of puddle support and paddle.
Preferably, the top of described kettle cover and the link position of protecting cover are provided with the mechanical sealing member of semiarc shape structure, and the top of described kettle cover is respectively equipped with temperature-measuring port, distillation mouth and visor hole.
Preferably, offer square opening on the surface of described protecting cover, be provided with the bolt for fixed drive motor and reductor in the side of described protecting cover.
Preferably, the relative position of described chuck and steam inlet and steam (vapor) outlet is provided with the baffle plate of " L " shape, and described baffle plate is perpendicular to be put plate face and leaves gap between steam (vapor) outlet and steam inlet.
Preferably, in the periphery of described kettle, upper position is all welded with projection, and the cross-sectional shape of described projection is isosceles trapezoid.
Compared with prior art, the beneficial effects of the utility model are: this high efficiency reactor, structure is simple, easy to use, adopt puddle support, puddler, paddle, use while paddle and swingle and quadruple stirring is carried out to material, achieve and omnibearing stirring is carried out to material, while improve stirring efficiency, mixing of materials can be made more even, and intensive equally distributed through hole when can either reduce stirring reactant to the pressure suffered by puddle support and paddle, be beneficial to again and stir fully, reduce power required when stirring, save electric energy, used again deflection plate with the use of can stir material process in, change the direction of material, make mixing of materials evenly, add that the use of chuck further increases stirring efficiency and reaction efficiency, the setting of corrosion-inhibiting coating and baffle plate simultaneously can make reactor have higher anticorrosive corrosion resistance, can avoid carrying out direct Steam Heating to kettle, thus extend the service life of reactor, this novel practical simple structure, stirring efficiency and reaction efficiency high, can promote the use of.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, specific embodiments of the present utility model is elaborated.
Fig. 1 is the utility model Facad structure sectional view;
Fig. 2 is the utility model plan structure figure;
Fig. 3 is the structural representation of the utility model mixing component;
Fig. 4 is the front view of the utility model Facad structure.
In figure: 1 kettle, 2 projections, at the bottom of 3 stills, 4 chucks, 5 baiting valves, 6 steam inlets, 7 baffle plates, 8 steam (vapor) outlets, 9 cooling water inlets, 10 cooling liquid outlets, 11 deflection plates, 12 corrosion-inhibiting coatings, 13 kettle covers, 131 temperature-measuring ports, 132 distillation mouths, 133 visor holes, 14 charging apertures, 15 mechanical sealing members, 16 protecting covers, 161 bolts, 162 openings, 17 drive motors, 18 reductors, 19 power transmission shafts, 20 driving shafts, 21 shaft couplings, 22 main shafts, 23 bearing blocks, 24 puddle supports, 25 paddles, 251 through holes, 26 puddlers, 27 swingles, 28 paddles.
Detailed description of the invention
As shown in Figures 1 to 4, the first detailed description of the invention of the present utility model is: a kind of high efficiency reactor, to comprise at the bottom of kettle 1, still 3 and kettle cover 13, in the periphery of kettle 1, upper position is all welded with projection 2, the cross-sectional shape of projection 2 is isosceles trapezoid, kettle 1 can better carry out placing thus facilitate firm use equipment by the use of projection 2, the bottom margin gummed of kettle 1 to have at the bottom of still 3, at the bottom of still, the bottom of 3 is provided with baiting valve 5, kettle 1 with at the bottom of still 3 outside be all connected with chuck 4, when using reactor, by injecting vapours in chuck 4, kettle is heated, contribute to improving the material reaction speed in kettle 1, thus improve reaction efficiency further, the left side of chuck 4 is connected with steam inlet 6 and cooling water inlet 9 from top to bottom in turn, the right side of chuck 4 is connected with steam (vapor) outlet 8 and cooling liquid outlet 10 from top to bottom in turn, at steam inlet 6, cooling water inlet 9, steam (vapor) outlet 8 and cooling liquid outlet 10 are provided with the end cap opening or close its import or export as required respectively.
The relative position of chuck 4 and steam inlet 6 and steam (vapor) outlet 8 is provided with the baffle plate 7 of " L " shape, the setting of baffle plate 7 can be avoided carrying out direct Steam Heating to kettle 1, prevent material from occurring the situation that heating is uneven, baffle plate 7 is perpendicular to be put plate face and leaves gap between steam (vapor) outlet 8 and steam inlet 6, the inner chamber of kettle 1 is left, right both sides are all connected with deflection plate 11, deflection plate 11 with the use of can stir material process in, change the direction of material, make mixing of materials evenly, deflection plate 11 is the perpendicular strip put, and the surface of deflection plate 11, kettle 1 is equipped with corrosion-inhibiting coating 12 with the surface of internal cavity of 3 at the bottom of still and the surface of puddle support 24, the utilization of corrosion-inhibiting coating 12 can make reactor have higher anticorrosive corrosion resistance, thus extend the service life of reactor, the top gummed of kettle 1 has kettle cover 13, the top of kettle cover 13 is provided with charging aperture 14, the top of kettle cover 13 is connected with protecting cover 16, the top of kettle cover 13 and the link position of protecting cover 16 are provided with the mechanical sealing member 15 of semiarc shape structure, the top of kettle cover 13 is respectively equipped with temperature-measuring port 131, distillation mouth 132 and visor hole 133, reductor 18 is provided with at the inner chamber of protecting cover 16, drive motors 17 is provided with in the upside of reductor 18, drive motors 17 is connected with reductor 18 by driving shaft 20, namely the driving shaft of drive motors 17 connects the input of reductor 18, the output of reductor 18 is connected with power transmission shaft 19, the bottom of power transmission shaft 19 connects the main shaft 22 stretching into reactor kettle 1 inner chamber by shaft coupling 21, the speed reducing ratio of reductor 18 is 1:11, certainly also can arrange its speed reducing ratio is 1:17 or other speed reducing ratio, its beneficial effect reduces by deceleration function the rotating speed that drive motors 17 passes to main shaft 22, and increase its torque.
Offer square opening 162 on the surface of protecting cover 16, be provided with in the side of protecting cover 16 for the bolt 161 of fixed drive motor 17 with reductor 18.
Puddle support 24 is arranged with outside the centre of main shaft 22, the top of puddle support 24 and bottom are equipped with columnar shaft bearing 23, and the monnolithic case of puddle support 24 is square and adopts symmetrical mode to be arranged on the periphery of main shaft 22, a left side for puddle support 24, right both sides are all connected with paddle 25, the paddle 25 that puddle support 24 both sides connect is semicircular structure, and puddle support 24 is equipped with the through hole 251 of the circle being uniformly distributed proper alignment with the surface of paddle 25, when the setting of through hole 251 can either reduce stirring, reactant is to the pressure suffered by puddle support 24 and paddle 25, be beneficial to again and stir fully, reduce power required when stirring, save electric energy, the mid portion of puddle support 24 is connected with puddler 26, the bottom periphery of main shaft 22 is connected with swingle 27 and paddle 28 from top to bottom in turn, described swingle 27 is in V-shape, described paddle 28 is in W font, be beneficial to fully stir the material in reactor.
During use, material is put into kettle 1 by the charging aperture 14 that kettle cover 13 top is arranged inner, and the power supply of drive motors 17 is connected, start drive motors 17, and then drive the power transmission shaft 19 of reductor 18 to rotate, main shaft 22 is driven to rotate by power transmission shaft 19, and then drive puddler 26, swingle 27, paddle 28, puddle support 24 and paddle 25 circle, thus the material in reactor cavity is stirred, mix uniformly to make material, again the steam utilization steam inlet 6 of high temperature is imported in chuck 4 and reactor is heated, in the process stirred, material is heated, the stirring efficiency of material is allowed to improve, the reaction efficiency of material is accelerated, steam is being discharged by steam (vapor) outlet 8 after chuck 4, after stirring and reaction complete, need to lower the temperature to the material in kettle 1 and kettle 1, now by cooling water inlet 9, cold water is injected in chuck 4, the cooling water inlet 9 of the cold water injected on the left of chuck 4 enters, and the cooling liquid outlet 10 on the right side of chuck 4 is derived, thus the material in kettle 1 and kettle 1 is lowered the temperature, with protective reaction still.In addition when heating kettle 1, the distillation condensed water that its steam injecting chuck 4 produces also is derived by the cooling liquid outlet 10 arranged on the right side of chuck 4, being judged the effect being uniformly mixed reaction of material by visor hole 133 and temperature-measuring port 131, when effect reaches pre-value, by opening baiting valve 5, material derivation being got final product complete operation.
Although illustrate and described embodiment of the present utility model, for the ordinary skill in the art, be appreciated that and can carry out multiple change, amendment, replacement and modification to these embodiments when not departing from principle of the present utility model and spirit, scope of the present utility model is by claims and equivalents thereof.