A kind of seal support device of mixing drum internal vibration device
Technical field
The utility model relates to a kind of shaft end seal bearing device, particularly relates to a kind of seal support device of mixing drum internal vibration device.
Background technique
Stirrer is the core component of concrete batch plant, and the usability of stirrer affects working efficiency and the operation quality of whole mixing plant to a great extent.And in the design of stirrer, need emphasis it is considered that shaft end seal.Shaft end seal is positioned on the stirring shaft of stirrer, is between stirrer housing and stirring shaft, is be between mixing blade (in housing) and spring bearing (housing is outer) in the lengthwise position of stirring shaft.Its effect be prevent stirrer operationally concrete mud extruded outside housing by surely dynamic gap (being namely fixed on the gap between element on housing and rotatable member), be commonly called as axle head spillage.Because containing sand or like solid in mud, once clamp-on surely dynamic gap in housing, will wear and tear surely dynamic element.And if mud plugs lubrication hydraulic fluid port, mud divides sclerosis at surely dynamic inner space, and wearing and tearing will be accelerated, and also quickening is caused axle head spillage to the damage surely moving element.If mud breaks through support bearing assembly sealing, enter and destroy bearing, complete machine will be caused normally to work.
Early stage agitator shaft end seal is the structural drawing of Combined type shaft end seal, also known as open type labyrinth seal.Ensure that between cover plate and back-up ring, reasonably gap is the key point of whole shaft end seal, relative area is comparatively large, and whether what control in processing and assembling process gets well, and will affect the effect of sealing to a great extent.Circular gap in addition between stirring shaft and cover plate also needs reasonably to design.Its sealing principle is: first is the seal action of the lubricant oil be full of in surely dynamic gap, the surely dynamic gap of appropriate design, the full lubricant oil of pump (the general method adopting hand pump) in the cavity in the surely dynamic gap of stirrer work forward direction, by oil pump interrupted charging-up lubricant oil in the cavity between rotor and fixed block in work, working part is lubricated, hinder mud to enter shaft end seal simultaneously, play the improved action of sealing concrete mixer shaft end seal, this is also primary seal.Second is the seal action of fluctuate hermetical ring, and the gap between control change hub and slip ring boss within the limits prescribed, uses in pairs.When assembling, O RunddichtringO is subject to axial compression and produces distortion, thus between two rings, produces certain pressure, and two ring end faces fit tightly and form sealing.Meanwhile, fluctuate hermetical ring forms certain cavity, to store lubricant oil in surely dynamic gap.3rd road is the seal action of J type sealing, and its Main Function prevents the lubricant oil of fluctuate hermetical ring inner chamber to external leakage.
In addition on agitator shaft end seal, also have and use V-shaped seal ring, its principle is, to stirrer as end face seal, V-shaped seal ring is a kind of elastic rubber sealing ring of axial action, as rotating shaft without means of press seals, sealing lip has good mobility and adaptability, can the large tolerance of compensate for slower and augular offset, internal grease or fluid can be prevented to outward leakage, also can prevent extraneous dabbling or the immersion of dust.
Above-mentioned sealing configuration uses on horizontal axis stirring apparatus can obtain good sealing effect, but for vertical shaft stirring apparatus, above-mentioned sealing configuration all exists that operational safety is low, sealing effect is bad, the problems such as easy generation seepage, therefore, for the shaft end seal of vertical shaft type stirring apparatus, remain a difficult problem urgently to be resolved hurrily.
Summary of the invention
In order to overcome the defect that above-mentioned technology exists, the utility model provides that a kind of structure is simple, reliability is high, good sealing effect, can extenuate mixing drum internal vibration device to the vibration passing of cylindrical shell, the seal support device effectively solving the mixing drum internal vibration device of vertical shaft stirring apparatus shaft end seal problem.
It is that the vibratory shaft lower end of vibration unit is provided with flexible connection body that the utility model realizes the technological scheme that above-mentioned purpose adopts;
Above-mentioned flexible connection body by a set of cups, eccentric bearing block, vibration bearing, postive stop baffle, tyre ring, upper press ring plate, press down ring flat-plate, selfaligning bearing, axle end bearing seat, seal ring and sealing baffle and form, the top of a set of cups extends in vibration unit housing, and be processed with bearing mounting hole in the top center of a set of cups, eccentric bearing block is provided with in bearing mounting hole, eccentric bearing block is provided with the vibration bearing be socketed on vibratory shaft, the axle head of vibration bearing is provided with postive stop baffle, inside the top and bottom of tyre ring, radially sulfuration connects upper press ring plate and presses down ring flat-plate respectively, upper press ring plate passes through through tyre ring top, the threaded fastener on edge, a set of cups base is connected with vibration unit, axle end bearing seat and the supporting vibratory shaft end being arranged on vibration unit of selfaligning bearing, sealing baffle is arranged on the axle head of selfaligning bearing, seal ring is arranged between sealing baffle and selfaligning bearing.
Above-mentioned flexible connection body also comprises bearing (ball) cover, and bearing (ball) cover is arranged on the periphery of axle end bearing seat.
The seal support device of mixing drum internal vibration device of the present utility model, it adopts flexible connection body as seal support part, the housing of the top of flexible connection body by a set of cups and vibration unit is connected and fixed, fix at the bottom of the bottom of flexible connection body and mixing drum cylinder, can effectively prevent dust from entering, and the utility model is ingenious make use of flexible connection body, and at vibratory shaft end, selfaligning bearing is set to retrain its circular runout, amplitude of oscillation problems of too when solving vibration unit unloaded start and stop, sealing problem not only can effectively solve by flexible connection body, effectively can weaken the excitation force that vibration unit housing produces simultaneously, reduce the effect of vibration to stirring cylindrical shell, can also be retrained it and rotate freely motion.General structure is simple, easy to maintenance, reasonable in design, processing and fabricating convenient, cost is low and reliable performance, is suitable for industrialization promotion.
Accompanying drawing explanation
Fig. 1 is the structural representation of embodiment 1.
Fig. 2 is the biopsy cavity marker devices schematic diagram of Fig. 1.
Embodiment
Now with accompanying drawing, the technical solution of the utility model is further described, but the utility model is not limited only to following enforcement situation in conjunction with the embodiments.
Embodiment 1
As shown in Figure 1, the seal support device of the mixing drum internal vibration device of the present embodiment is connected and composed by vibration unit 1 and flexible connection body 2.Vibration unit 1 can adopt conventional dynamic balance type hull vibration device, is provided with flexible connection body 2 in the below of vibration unit 1, and the vibratory shaft 1-2 of vibration unit 1 connects the cylinder bottom extending to mixing drum through flexible connection body 2.The housing 1-1 bolt fastener of vibration unit 1 is fixedly connected with flexible connection body 2.
The flexible connection body 2 of the present embodiment is by eccentric bearing block 2-1, vibration bearing 2-2, postive stop baffle 2-3, a set of cups 2-4, tyre ring 2-5, upper press ring plate 2-6, press down ring flat-plate 2-7, bearing (ball) cover 2-8, selfaligning bearing 2-9, axle end bearing seat 2-10, sealing baffle 2-11 and seal ring 2-12 connects and composes, see Fig. 2, wherein a set of cups 2-4 is at the bottom of top tape, lower end mouth is with the inverted cup shape structure of flange, extend at the top of a set of cups 2-4 in the housing 1-1 of vibration unit 1, its central position is processed with bearing mounting hole, eccentric bearing block 2-1 is installed in bearing mounting hole, eccentric bearing block 2-1 is provided with vibration bearing 2-2 supporting with it, this vibration bearing 2-2 is sleeved on the vibratory shaft 1-2 of vibration unit 1, commercially available roller bearing can be adopted, there is self sealing action, also a postive stop baffle 2-3 is fixed with nut in the lower shaft end of vibration bearing 2-2, play position-limiting action.Be provided with tyre ring 2-5 in the below of a set of cups 2-4, the tyre ring 2-5 of the present embodiment can be commercially available tyre coupling tyre ring 2-5 used, and have certain rigidity, intensity and wear-resisting property, its axial cross section is rectangular configuration.The inner side of this tyre ring 2-5 in top and bottom respectively sulfuration have upper press ring plate 2-6 and press down ring flat-plate 2-7, upper press ring plate 2-6 with press down ring flat-plate 2-7 and distribute along the radial cross section of tyre ring 2-5, and sulfuration is in the inside of tyre ring 2-5, the flange of upper press ring plate 2-6 and a set of cups 2-4 is made to be distributed in both sides, tyre ring 2-5 top, with bolt by fastening for the housing 1-1 of upper press ring plate 2-6, tyre ring 2-5, a set of cups 2-4 and vibration unit 1, and press down at the bottom of the bottom of ring flat-plate 2-7 and tyre ring 2-5 and mixing drum and use bolton.
In order to seal further, the amplitude of oscillation of constraint vibration device when start and stop, at the end of vibratory shaft 1-2, selfaligning bearing 2-9, axle end bearing seat 2-10, seal ring 2-12, sealing baffle 2-11 and bearing (ball) cover 2-8 are also installed, specifically the top of bearing (ball) cover 2-8 and the bottom of mixing drum are close to and fix with bolt, bottom lock, can either the circular runout of constraint vibration device, can prevent again dust impurity from entering.The end of vibratory shaft 1-2 extends to the inner chamber of bearing (ball) cover 2-8, the end of vibratory shaft 1-2 is provided with axle end bearing seat 2-10 and selfaligning bearing 2-9 supporting with it, constraint, supporting role can be played to vibratory shaft 1-2, vibrator is avoided significantly to swing, simultaneously can distortion in compensation vibration device working procedure and alignment error, ensure that vibratory shaft 1-2 can rotate and not vibrate.Because the rotating speed of the selfaligning bearing 2-9 at this place is higher, need to adopt oil lubrication, in order to prevent oil leakage, set up the seal ring 2-12 of a female structure at the axle head of selfaligning bearing 2-9, and in outside with sealing baffle 2-11 shutoff, use fastening nuts.
During use, the shake unit of the present embodiment is arranged on bottom mixing drum, the top of flexible connection body 2 is by being fastenedly connected bottom the housing 1-1 of a set of cups 2-4 and vibration unit 1, be fastenedly connected bottom the bottom threaded fastener of flexible connection body 2 and mixing drum, and with selfaligning bearing 2-9 and seal ring 2-12, the vibratory shaft 1-2 end of vibration unit is fixed by sealing baffle 2-11, effect of contraction is played to vibratory shaft 1-2, in vibration processes, the vibration of vibration unit 1 housing is cut down and floating support by flexible connection body 2, attenuation vibration is to the transmission of mixing drum, utilize vibration bearing 2-2 and selfaligning bearing 2-9 to cut down the radial load to vibratory shaft 1-2 at diverse location simultaneously, ensure that it rotates and does not vibrate.
Embodiment 2
The tyre ring 2-5 axial cross section of the present embodiment is round structure, i.e. entirety spherically structure, is provided with upper press ring plate 2-6 and presses down ring flat-plate 2-7 in its top and bottom part ring respectively by vulcanization.
At the end of vibratory shaft 1-2, selfaligning bearing 2-9 is also installed, axle end bearing seat 2-10, seal ring 2-12, sealing baffle 2-11 and bearing (ball) cover 2-8, specifically the top of bearing (ball) cover 2-8 and the bottom of mixing drum are close to and are fixed with bolt, can the circular runout of constraint vibration device, the bottom opening of this bearing (ball) cover 2-8 installs a sealing cover in addition additional, prevent impurity from entering, oil leakage, the end of vibratory shaft 1-2 extends to the inner chamber of bearing (ball) cover 2-8, the end of vibratory shaft 1-2 is provided with axle end bearing seat 2-10 and selfaligning bearing 2-9 supporting with it, the seal ring 2-12 of a female structure is set up at the axle head of selfaligning bearing 2-9, and in outside with sealing baffle 2-11 shutoff, use fastening nuts.
Other parts and annexation thereof, working principle are identical with embodiment 1.