CN205009440U - Mold processing of organic micro porous filtration body - Google Patents
Mold processing of organic micro porous filtration body Download PDFInfo
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- CN205009440U CN205009440U CN201520704810.5U CN201520704810U CN205009440U CN 205009440 U CN205009440 U CN 205009440U CN 201520704810 U CN201520704810 U CN 201520704810U CN 205009440 U CN205009440 U CN 205009440U
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Abstract
The utility model belongs to the technical field of the filter, a mold processing of organic micro porous filtration body is specifically disclosed. This mold processing includes the die body and approximately establishes mould lid on the die body has the packing cavity between die body and the mo gai, fixed mounting has the body of the filtration pore support of filtrating in the packing cavity, it is in to filter the pore support of physically filtrating balanced stable laying in the packing cavity, filter the body filtrate the pore support with the filtration body that the internal portion of organic micro porous filtration set up is filtrated the pore and is coincide. The utility model provides a dielectric strength is high for organic micro porous filtration that mold processing made body, has prolonged the life of organic micro porous filtration body, the complete noncongestion in filtrating pore in organic micro porous filtration body, and the filtrating among the filter process can in time can be separated and discharge, filtration efficiency that organic micro porous filtration of having guaranteed to make was personally experienced sth. Part of the body.
Description
Technical field
The utility model relates to filter technical field, is specifically related to a kind of processing mold of organic micro porous filtration body.
Background technology
Pottery disk vacuum filter advantage clearly, as energy-conservation, low noise, filter medium consumption less, product moisture is lower etc., in mine, the field such as metallurgy, chemical industry, food, material is widely applied.One of core component of pottery disk vacuum filter sinters with ceramic powder the ceramic fan-shaped screen plate processed.In use often find, the micropore of pottery fan-shaped screen plate is filtered the subparticle comprised in material very soon and blocks, and it cleans and regeneration is very difficult, even soak with red fuming nitric acid (RFNA), oxalic acid and be all difficult to clean the tamper in micropore under hyperacoustic effect, thus greatly reduce the service life of filter, need frequent filter of changing to ensure the normal operation of filtering, cause ceramic disk vacuum filter use and maintenance cost high.
For above situation, people have developed the organic micro-porous filtration plate produced based on organic polymer powder, because high-molecular organic material has certain plasticity, make organic micro-porous filtration plate its micropore size in filtration or blowback process can produce certain elastic deformation, thus significantly reduce the probability of blocking.Meanwhile, because high-molecular organic material can tolerate highly basic or the strong acid even immersion of hydrofluoric acid etc. at normal temperatures, thus the micropore of organic micro-porous filtration plate can being cleaned or regenerate, is the very promising filtering material of one.
The method of the organic micro-porous filtration plate of existing preparation mainly contains two kinds, and namely two harden legal and one sinter molding method.Method disclosed in the patent application of publication number CN101543691A be two harden legal, first sintered by the high-molecular organic material such as polyethylene, polypropylene and make two pieces of fan-shaped microwell plates, then two pieces of fan-shaped microwell plates are by boning at intermediate fabrication supporter, then or be sintered into one, and make organic micro-porous filtration plate.Organic micro-porous filtration plate Problems existing that the method obtains is, if adopt glue bond method to obtain, two pieces of fan-shaped microwell plate adhesion strengths are low, instructions for use can not be met, in the course of the work, when such as vacuumizing filtration or blowback etc. have External Force Acting, two pieces of fan-shaped microwell plates are easy to distortion and are separated, and cause directly scrapping; If adopt sintering method to obtain, because fan-shaped microwell plate is organic polymer material, sintering temperature is too low, the bond strength of two pieces of fan-shaped microwell plates is low, is easily out of shape separation in the course of work, can not meet instructions for use, sintering temperature is too high, fan-shaped microwell plate can be out of shape, and particularly causes the distortion of filtrate duct or the blocking of two pieces of fan-shaped microwell plate inside, directly can affect filter efficiency and the service life of obtained fan-shaped screen plate.Disclosed in the patent application of publication number CN101773748A, method is integrated sinter molding method, comprise mould installation, filler, exert pressure, heat-agglomerating, the step such as cooling withdrawing pattern.Technological difficulties of one sinter molding method are exactly how in organic micro-porous filtration plate, to form the filtrate duct be evenly arranged, to ensure filtration efficiency and the service life of fan-shaped screen plate.The patent application of publication number CN101773748A refer to " scribbling taking ultrahigh molecular weight polyethylene powder 3 loading prepared in the die cavity of mold filling thing 4 of releasing agent ", wherein, the effect of mold filling thing 4 should support the filtrate duct forming organic micro-porous filtration plate inside exactly.But in detail openly how mold filling thing 4 is not removed in that patent.If the words removed by heat fused in the heat-agglomerating stage, due to be difficult to ensure the filtrate duct of mold filling thing 4 in organic micro-porous filtration plate be fully formed and not redeformation again heat fused remove, under normal circumstances, when heat-agglomerating, mold filling thing 4 also can rise and softening transform with temperature, so adopt the easy Collapse Deformation in filtrate duct in organic micro-porous filtration plate obtained in this way, even block, directly affect filter efficiency and the service life of obtained fan-shaped screen plate.In addition, the localization method in the shape of mold filling thing 4, material and the filtrate duct in organic micro-porous filtration plate is all not mentioned.
Utility model content
The purpose of this utility model is to provide a kind of processing mold of organic micro porous filtration body, and the organic micro porous filtration body filter efficiency adopting this Mould Machining obtained is high, long service life.
In order to realize above object, the utility model adopts following technical scheme.
A kind of processing mold of organic micro porous filtration body, described processing mold comprises die body and covers the die cap be located on described die body, between die body and die cap, there is packing cavity, described packing cavity internal fixtion is provided with filtering bodies filtrate duct support, support equalization stable in described packing cavity in described filtering bodies filtrate duct is laid, and the filtering bodies filtrate duct that described filtering bodies filtrate duct support and described organic micro porous filtration body inside are arranged coincide.
The material of described filtering bodies filtrate duct support is the one or more combination in acid soluble metal, water-soluble saccharides, water soluble salt and alkali-soluble metal.
Described organic micro porous filtration body comprises organic micro-porous filtration plate, organic micro porous filtration post, organic micro porous filtration ball.
Further, described organic micro-porous filtration plate is the fan-shaped organic micro-porous filtration plate for vacuum filter.
The die body face adjacent with described die cap of described die body has the fan-shaped filling material chamber of caving in, described die cap inner surface and described packing cavity bottom surface all have protruding block, by described protruding block, filtering bodies filtrate duct support is supported and fixed in described packing cavity; The bottom surface of described filtering bodies filtrate duct support is lower limit distance to the distance of described packing cavity bottom surface, the end face of described filtering bodies filtrate duct support is upper distance limit to the distance of described die cap inner surface, described upper distance limit and described lower limit are apart from equal, and scope is 2mm ~ 20mm.
Optionally, the die body face adjacent with described die cap of described die body has the fan-shaped filling material chamber of caving in, the chamber wall of described packing cavity is provided with at least two for installing the fitting recess of fixing described filtering bodies filtrate duct support, the side of described filtering bodies filtrate duct support has at least two and protrude fulcrum, described protrusion fulcrum and described fitting recess corresponding matching are arranged, and described filtering bodies filtrate duct support is fixedly installed in described fitting recess by described protrusion fulcrum; The bottom surface of described filtering bodies filtrate duct support is lower limit distance to the distance of described packing cavity bottom surface, the end face of described filtering bodies filtrate duct support is upper distance limit to the distance of described die cap inner surface, described upper distance limit and described lower limit are apart from equal, and scope is 2mm ~ 20mm.
Preferably, four chamber walls in described fan-shaped filling material chamber are provided with one for installing the fitting recess of fixing described filtering bodies filtrate duct support, on the side of described filtering bodies filtrate duct support, fitting recess described in corresponding matching is provided with four protrusion fulcrums, and described filtering bodies filtrate duct support is fixedly installed in described fitting recess by described protrusion fulcrum.
The top of described fitting recess inherent filtering bodies filtrate duct support is provided with the compact heap for the described filtering bodies filtrate duct support that is fixed and clamped.
Details are as follows for the making of the processing mold of organic micro porous filtration body that the utility model provides and using method.
First, make filtering bodies filtrate duct support: according to shape and the size in the filtering bodies filtrate duct of organic micro porous filtration body inside setting, with the one or more combination in acid soluble metal, water-soluble saccharides, water soluble salt and alkali-soluble metal for raw material, be made into the filtering bodies filtrate duct support for building described filtering bodies filtrate duct, described filtering bodies filtrate duct support and described filtering bodies filtrate duct coincide; Can there be various ways and specification in the filtrate duct that filtering bodies inside is arranged, can be well word channel design in form, netted channel design, side-by-side channels structure, tiltedly arrange channel design, cross channel structures, irregular channel design, straight-line channel structure, curved channel structure etc., different according to the specification of the filtering bodies of processing in specification, the specification in the filtrate duct that filtering bodies inside is arranged also can adjust; Welding, bonding, car can be passed through, cut when making filtering bodies filtrate duct support, milling, plane, cutting, the mode such as casting process and obtain, the material of filtering bodies filtrate duct support should be that fusing point is higher than the shaping reaction temperature of heat-agglomerating, and the solid material that can be dissolved at 0 ~ 120 DEG C by water, acid or alkali, can be such as the one or more combination in acid soluble metal, water-soluble saccharides, water soluble salt, alkali-soluble metal.
Making, assembly jig: mould comprises die body and covers the die cap be located on described die body, between die body and die cap, there is packing cavity, the filtering bodies filtrate duct support installing made is fixed in described packing cavity, and support equalization stable in described packing cavity in described filtering bodies filtrate duct is laid.
Filler sintering makes organic micro porous filtration body semi-finished product: in the packing cavity of described mould, closely fill organic Powdered Polymer Materials, heat-agglomerating is shaping afterwards, obtain organic micro porous filtration body semi-finished product, in described organic micro porous filtration body semi-finished product, also there is filtering bodies filtrate duct support.
Remove filtering bodies filtrate duct support: with water, acid solution or alkali lye for solvent, dissolve the filtering bodies filtrate duct support removed in described organic micro porous filtration body semi-finished product, form the filtering bodies filtrate duct that shape is corresponding with described filtering bodies filtrate duct support with size, obtain integrated described organic micro porous filtration body.
Post processing: after removing filtering bodies filtrate duct support, the perisporium of described organic micro porous filtration body has the hole formed after removing filtering bodies filtrate duct support, the filtering bodies filtrate duct that described hole is arranged with filtering bodies inside communicates, be preserved for vacuumizing the hole connecing mouth, all the other described hole seals are sealed.
The processing mold of organic micro porous filtration body that the utility model provides, by arranging filtering bodies filtrate duct support at mould internal fixtion, and ensure that support equalization stable in packing cavity in filtering bodies filtrate duct is laid, in filler sintering operation process, filtering bodies filtrate duct support can not be shifted, also can not melt disappearance, remove filtering bodies filtrate duct support by dissolving afterwards, obtaining integrated organic micro porous filtration body.The processing mold of organic micro porous filtration body that the utility model provides, can be used for the processing of organic micro-porous filtration plate, organic micro porous filtration post, organic micro porous filtration ball, be particularly useful for the one-body molded processing of vacuum filter with fan-shaped organic micro-porous filtration plate, for the filter of other profiles, as circle, rectangle, square etc., as long as be provided with filtrate duct in filter, processing mold of the present utility model can be adopted to carry out one-body molded processing.
The processing mold of organic micro porous filtration body that the utility model provides has the following advantages.On the one hand, filtering bodies filtrate duct support clamps to be fixed in described packing cavity, in the step such as filler and sintering, filtering bodies filtrate duct support all can not be shifted, therefore can ensure that the shape of organic micro porous filtration body of making filtering bodies filtrate duct wherein and design, size, position are basically identical, and then ensure that the dielectric strength of the organic micro porous filtration body made, make filtering bodies can either carry the filter material of q.s, and the function of air blowback or clear water backwash under meeting elevated pressures, extend the service life of organic micro porous filtration body; On the other hand, also be very important one side, due in the whole process that heat-agglomerating is shaping, filtering bodies filtrate duct support all can not melt disappearance, the filtering bodies filtrate duct support removed wherein is dissolved again after the complete cooling forming of organic micro porous filtration body, therefore, the organic micro porous filtration body filtrate duct wherein adopting this mould to obtain is complete unimpeded, there is not the possibility of Collapse Deformation, make the filtrate in filter process to be separated in time and to discharge, ensure that filter efficiency and the service life of obtained organic micro porous filtration body.
Accompanying drawing explanation
Fig. 1 is the structural representation of filter filtrate duct support 1 in the utility model embodiment 1;
Fig. 2 is the left view of the mould assembled in the utility model embodiment 1;
Fig. 3 is the front view of die body 3 in the utility model embodiment 1;
Fig. 4 is the stereogram of die body 3 in the utility model embodiment 1;
Fig. 5 is the stereogram of die cap 9 in the utility model embodiment 1;
Fig. 6 is the right view of die cap 9 in the utility model embodiment 1;
Fig. 7 is that in the utility model embodiment 1, die body 3 installs the front view after filter filtrate duct support 1;
Fig. 8 is the position relationship schematic diagram of die body 3 in the utility model embodiment 1, filter filtrate duct support 1 and die cap 9;
Fig. 9 is the structural representation of the organic micro-porous filtration plate made;
Figure 10 is that the A-A of Fig. 9 is to sectional view;
Figure 11 is the structural representation of filter filtrate duct support 1 in the utility model embodiment 2;
Figure 12 is the stereogram of die body 3 in the utility model embodiment 2;
Figure 13 is that in the utility model embodiment 2, die body 3 installs the stereogram after filter filtrate duct support 1;
Figure 14 is the right view of die cap 9 in the utility model embodiment 2;
Figure 15 is the stereogram of die cap 9 in the utility model embodiment 2;
Figure 16 is the structural representation after Figure 13 sets up compact heap 13.
Detailed description of the invention
Below by specific embodiment, the technical solution of the utility model is described in detail.
Embodiment 1
See shown in Fig. 1-Fig. 8, a kind of processing mold of organic micro-porous filtration plate, comprise die body 3 and cover the die cap 9 be located on die body 3, the die body face adjacent with die cap 9 of die body 3 has the fan-shaped filling material chamber 6 of caving in, packing cavity 6 internal fixtion is provided with filtering bodies filtrate duct support 1, the bottom surface of die cap 9 inner surface and packing cavity 6 all has protruding block 5, by protruding block 5, filtering bodies filtrate duct support 1 is supported and fixed in packing cavity 6, filtering bodies filtrate duct support 1 equalization stable in packing cavity 6 is laid, the filtering bodies filtrate duct that filtering bodies filtrate duct support 1 is arranged with organic micro porous filtration body inside coincide.The bottom surface of filtering bodies filtrate duct support 1 is lower limit distance to the distance of packing cavity 6 bottom surface, and the end face of filtering bodies filtrate duct support 1 is upper distance limit to the distance of die cap 9 inner surface, and upper distance limit and lower limit are apart from equal, and scope is 2mm ~ 20mm.Die body 3 and die cap 9 have the corresponding screwed hole 4 arranged, installs screw rod 14, then coordinated by nut 15 in screwed hole 4, die body 3 and die cap 9 are installed and are combined into organic micro-porous filtration plate processing mold.
Adopt above-mentioned processing mold to make the processing method of organic micro-porous filtration plate, comprise the following steps:
Make filter filtrate duct support 1: the filtrate hole road shape that filter filtrate duct support 1 and filter inside are arranged and size are coincide; Can there be various ways and specification in the filtrate duct that filter inside is arranged, can be well word channel design in form, netted channel design, side-by-side channels structure, tiltedly arrange channel design, cross channel structures, irregular channel design, straight-line channel structure, curved channel structure etc., different according to the specification of the filter of processing in specification, the specification in the filtrate duct that filter inside is arranged also can adjust, and the structural representation of the filter filtrate duct support 1 of the present embodiment as shown in Figure 1; Welding, bonding, car can be passed through, cut when making filter filtrate duct support 1, milling, plane, cutting, the mode such as casting process and obtain, the material of filter filtrate duct support 1 should be that fusing point is higher than the shaping reaction temperature of heat-agglomerating, and the solid material that can be dissolved at 0 ~ 120 DEG C by water, acid or alkali, can be such as the one or more combination in acid soluble metal, water-soluble saccharides, water soluble salt, alkali-soluble metal.The filter filtrate duct support 1 material selection water soluble salt of the present embodiment, processing method is: water soluble salt is fused into liquid by heated baking, then is filled into by the high temperature solution obtained in the mould identical with filtrate pore passage structure shaping obtained through cooling after coagulation.
Make, assembly jig: see shown in Fig. 2-Fig. 8, the mould of the present embodiment comprises die body 3 and covers the die cap 9 be located on die body 3, the die body face adjacent with die cap 9 of die body 3 has the fan-shaped filling material chamber 6 of caving in, respectively on die cap 9 inner surface and packing cavity 6 bottom surface be evenly laid with three protruding blocks 5, protruding block 5 correspondence on protruding block 5 on die cap 9 inner surface and packing cavity 6 bottom surface is arranged, the filter filtrate duct support 1 made is placed in the fan-shaped filling material chamber 6 of die body 3, then die cap 9 is covered, by protruding block 5, the filter filtrate duct support 1 made is supported and fixed on (shown in Fig. 8) in packing cavity 6, the bottom surface of filter filtrate duct support 1 is lower limit distance to the distance of packing cavity 6 bottom surface, the end face of filter filtrate duct support 1 is upper distance limit to the distance of die cap 9 inner surface, upper distance limit and lower limit are apart from equal, span is 2mm ~ 20mm, as shown in Figure 8, h1=h2, h3=h4, but h1 and h3 can be unequal, namely on the same vertical line perpendicular to fan-shaped filtration panels, the thickness of the fan-shaped filtration panels in organic micro-porous filtration plate both sides made is identical, like this when such as vacuumizing filtration or blowback etc. have External Force Acting, the uniform force of the fan-shaped filtration panels in both sides, not easily there is the stressed excessive and situation such as breaking of causing in filtration panels somewhere, but on the different vertical lines perpendicular to fan-shaped filtration panels, the thickness of the fan-shaped filtration panels in organic micro-porous filtration plate both sides made can be different, namely h1 and h3 can be unequal, reason is in filter process, the distribution of force of whole filter is not uniform, some places are stressed large and some places are stressed little, just can thicken the thickness of filtration panels in stressed place greatly according to distribution of force situation when designing, if but ensure that the thickness of the filtration panels of corresponding side at this place is also identical, upper distance limit and lower limit are apart from equal, span is 2mm ~ 20mm, the filter that specification is large is got to the higher value within the scope of this, this distance can ensure that the filtration panels made has higher dielectric strength, make the filter obtained can either carry the filter material of q.s, and the function of air blowback or clear water backwash under meeting elevated pressures, die body 3 and die cap 9 have the corresponding screwed hole 4 arranged, installation screw rod 14 screwed hole 4 in, then coordinated by nut 15 die body 3 and die cap 9 are installed.
Filler sintering makes organic micro-porous filtration plate semi-finished product: in the packing cavity 6 of mould, closely fill organic Powdered Polymer Materials, organic polymer powder body material can be polyvinyl chloride, polyethylene, polypropylene, haloflex, one or more mixing in polytetrafluoroethylene (PTFE), until fill, cover tightly end cap 7, heat-agglomerating is shaping afterwards, reaction condition when heat-agglomerating is shaping is: at 170 ~ 300 DEG C, be incubated 1 ~ 8 hour, take out cooling, take mould apart, obtain organic micro porous filtration boards half-finished product, also there is in organic micro porous filtration boards half-finished product filter filtrate duct support 1.
Remove filter filtrate duct support: separate with water-soluble the filter filtrate duct support 1 removed in organic micro porous filtration boards half-finished product, obtain integrated organic micro-porous filtration plate, organic micro-porous filtration plate has the hole formed after removing filter filtrate duct support, the filtrate duct that hole is arranged with filter inside communicates.
All the other hole screws are sealed by post processing: be preserved for vacuumizing the hole connecing mouth.
The organic micro-porous filtration plate made as shown in Figure 9, the lower wall of filter has filter water nozzle 10, and the filtrate duct that filter water nozzle 10 is arranged with filter inside communicates.The processing method of filter water nozzle 10 can adopt: after being processed by organic micro-porous filtration plate, then the method for perforate in the lower wall of filter, and perforate and vacuum connect mouth and be tightly connected, as filter water nozzle 10.The method directly processed can also be adopted, as shown in Figure 1, Figure 3, the chamber wall of the side relative with fan-shaped chamber wall of packing cavity 6 arranges fitting recess 8, a side of filter filtrate duct support 1 is arranged and protrudes fulcrum 2, protrude fulcrum 2 to arrange with fitting recess 8 corresponding matching, the protrusion fulcrum 2 of filter filtrate duct support 1 clamps and is fixed in fitting recess 8, as shown in Figure 7.On the one hand, the hole formed after removing filter filtrate duct support 1 can directly and vacuum connect mouth and be tightly connected, as filter water nozzle 10, need not process separately again, on the other hand, protrude fulcrum 2 and the corresponding matching of fitting recess 8 to arrange and be also conducive to the support of filter filtrate duct support 1 in packing cavity 6 and fix.
Be fixed in packing cavity 6 to better filter filtrate duct support 1 be clamped, the compact heap for the filter filtrate duct support 1 that is fixed and clamped can also be set on the top of the projecting inward fulcrum 2 of fitting recess 8.
Embodiment 2
See shown in Figure 11-Figure 15, a kind of processing mold of organic micro-porous filtration plate, comprise die body 3 and cover the die cap 9 be located on die body 3, the die body face adjacent with die cap 9 of die body 3 has the fan-shaped filling material chamber 6 of caving in, packing cavity 6 internal fixtion is provided with filtering bodies filtrate duct support 1, four chamber walls in fan-shaped filling material chamber 6 are provided with one for installing the fitting recess 8 of fixing filtering bodies filtrate duct support 1, on the side of filtering bodies filtrate duct support 1, corresponding matching fitting recess 8 is provided with four protrusion fulcrums 2, filtering bodies filtrate duct support 1 is fixedly installed in fitting recess 8 by protruding fulcrum 2, filtering bodies filtrate duct support 1 equalization stable in packing cavity 6 is laid, the filtering bodies filtrate duct that filtering bodies filtrate duct support 1 is arranged with organic micro porous filtration body inside coincide.The bottom surface of filtering bodies filtrate duct support 1 is lower limit distance to the distance of packing cavity 6 bottom surface, and the end face of filtering bodies filtrate duct support 1 is upper distance limit to the distance of die cap 9 inner surface, and upper distance limit and lower limit are apart from equal, and scope is 2mm ~ 20mm.Die body 3 and die cap 9 have the corresponding screwed hole 4 arranged, installs screw rod 14, then coordinated by nut 15 in screwed hole 4, die body 3 and die cap 9 are installed and are combined into organic micro-porous filtration plate processing mold.
Adopt above-mentioned processing mold to make the processing method of organic micro-porous filtration plate, the difference step of the processing method provided with embodiment 1 is as follows, and other steps are identical.
Make filter filtrate duct support 1: the filtrate hole road shape that filter filtrate duct support 1 and filter inside are arranged and size are coincide; The structural representation of the filter filtrate duct support 1 of the present embodiment as shown in Figure 11; Material selection aluminium, processing method is casting.
Make, assembly jig: see shown in Figure 11-Figure 15, the mould of the present embodiment comprises die body 3 and covers the die cap 9 be located on die body 3, the die body face adjacent with die cap 9 of die body 3 has the fan-shaped filling material chamber 6 of caving in, four chamber walls of packing cavity 6 are provided with one for installing the fitting recess 8 of fixing filter filtrate duct support 1, four fitting recess 8 are evenly laid along packing cavity 6 periphery, the bottom land of fitting recess 8 is all higher than packing cavity 6 bottom surface, four sides of filter filtrate duct support 1 respectively have one and protrude fulcrum 2, protrude fulcrum 2 to arrange with fitting recess 8 corresponding matching, filter filtrate duct support 1 is fixedly installed in fitting recess 8 by protruding fulcrum 2, thus filter filtrate duct support 1 is firmly clamped be fixed in packing cavity 6, in the step such as filler and sintering, filter filtrate duct support 1 all can not be shifted, the bottom surface of filter filtrate duct support 1 is lower limit distance to the distance of packing cavity 6 bottom surface, the end face of filter filtrate duct support 1 is upper distance limit to the distance of die cap 9 inner surface, upper distance limit and lower limit are apart from equal, firmly being clamped by filter filtrate duct support 1 is fixed in packing cavity 6, in the step such as filler and sintering, filter filtrate duct support 1 all can not be shifted, thus ensure that upper distance limit and lower limit are apart from equal, die body 3 and die cap 9 has the corresponding screwed hole 4 arranged, in screwed hole 4, screw rod 14 is installed, coordinated by nut 15 again and die body 3 and die cap 9 are installed, next step operation can be carried out.
Remove filter filtrate duct support: remove the filter filtrate duct support 1 in organic micro porous filtration boards half-finished product with dissolving with hydrochloric acid, obtain integrated organic micro-porous filtration plate, organic micro-porous filtration plate has the hole formed after removing filter filtrate duct support, the filtrate duct that hole is arranged with filter inside communicates.
Post processing: sealed by the hole thermosetting resin be positioned on filter upper side wall, left side wall and right side wall, the hole in filter lower wall and vacuum connect mouth and be tightly connected, as filter water nozzle 10.
The processing mold of the present embodiment is better than the processing mold of embodiment 1, because its hole be processed to form is on the sidewall of filter, filter sidewall is non-working surface, sidewall finally can apply paint etc. and block coating, therefore have no effect to the service behaviour of filter.
Be fixed in packing cavity 6 to better filter filtrate duct support 1 be clamped, the compact heap 13 for the filter filtrate duct support 1 that is fixed and clamped can also be set on the top of the projecting inward fulcrum 2 of fitting recess 8, as shown in Figure 16.
Organic micro-porous filtration plate that the processing mold adopting embodiment 1 or embodiment 2 to provide is obtained, see shown in Fig. 9, Figure 10, comprise filtering body 11, filter filtrate duct 12 is provided with in filtering body 11, filtering body 11 is also provided with vacuum and connects mouth 10, filtering body 11 obtains through sintering integrated processing and forming, filter filtrate duct 12 is positioned at the center of filtering body 11, the hole wall in filter filtrate duct 12 is equal to the beeline of filtering body 11 liang of side external surfaces, i.e. h5=h6, distance is 2mm ~ 20mm.
The processing mold of organic micro-porous filtration plate that the utility model embodiment 1-2 provides has following beneficial effect.On the one hand, filter filtrate duct support 1 clamps to be fixed in packing cavity 6, in the step such as filler and sintering, filter filtrate duct support 1 all can not be shifted, therefore ensure that the fan-shaped filtration panels in organic micro-porous filtration plate both sides made is on the same horizontal line perpendicular to fan-shaped filtration panels, its thickness is identical, namely the fan-shaped filtration panels thickness of both sides, filter filtrate duct is identical, like this when such as vacuumizing filtration or blowback etc. have External Force Acting, the uniform force of the fan-shaped filtration panels in both sides, not easily there is the stressed excessive and situation such as breaking of causing in filtration panels somewhere, there is higher dielectric strength, make filter can either carry the filter material of q.s, and the function of air blowback or clear water backwash under meeting elevated pressures, extend the service life of organic micro-porous filtration plate, and the method for the organic micro-porous filtration plate of existing one-body molded preparation can not ensure that the fan-shaped filtration panels thickness of both sides, filter filtrate duct is identical, often that the thick opposite side in side is thin, or thick somewhere, somewhere is thin, randomness is very big, when such as vacuumizing filtration or blowback etc. have External Force Acting,, in use often there is the situation that side filtration panels is broken or in double-side filtering panel, easily break in somewhere in the frequent unbalance stress of the fan-shaped filtration panels in both sides, causes monoblock filter to be scrapped.On the other hand, also be very important one side, due in the whole process that heat-agglomerating is shaping, filter filtrate duct support 1 all can not melt disappearance, the filter filtrate duct support 1 removed wherein is dissolved again after the complete cooling forming of organic micro-porous filtration plate, therefore, adopt organic micro-porous filtration plate filtrate duct wherein obtained in this way complete unimpeded, there is not the possibility of Collapse Deformation, make the filtrate in filter process to be separated in time and to discharge, ensure that filter efficiency and the service life of obtained fan-shaped screen plate.
Claims (8)
1. the processing mold of an organic micro porous filtration body, it is characterized in that, described processing mold comprises die body and covers the die cap be located on described die body, between die body and die cap, there is packing cavity, described packing cavity internal fixtion is provided with filtering bodies filtrate duct support, support equalization stable in described packing cavity in described filtering bodies filtrate duct is laid, and the filtering bodies filtrate duct that described filtering bodies filtrate duct support and described organic micro porous filtration body inside are arranged coincide.
2. processing mold according to claim 1, is characterized in that, the material of described filtering bodies filtrate duct support is any one in acid soluble metal, water-soluble saccharides, water soluble salt and alkali-soluble metal.
3. processing mold according to claim 1 and 2, is characterized in that, described organic micro porous filtration body comprises organic micro-porous filtration plate, organic micro porous filtration post, organic micro porous filtration ball.
4. processing mold according to claim 3, is characterized in that, described organic micro-porous filtration plate is the fan-shaped organic micro-porous filtration plate for vacuum filter.
5. processing mold according to claim 4, it is characterized in that, the die body face adjacent with described die cap of described die body has the fan-shaped filling material chamber of caving in, described die cap inner surface and described packing cavity bottom surface all have protruding block, by described protruding block, filtering bodies filtrate duct support is supported and fixed in described packing cavity; The bottom surface of described filtering bodies filtrate duct support is lower limit distance to the distance of described packing cavity bottom surface, the end face of described filtering bodies filtrate duct support is upper distance limit to the distance of described die cap inner surface, described upper distance limit and described lower limit are apart from equal, and scope is 2mm ~ 20mm.
6. processing mold according to claim 4, it is characterized in that, the die body face adjacent with described die cap of described die body has the fan-shaped filling material chamber of caving in, the chamber wall of described packing cavity is provided with at least two for installing the fitting recess of fixing described filtering bodies filtrate duct support, the side of described filtering bodies filtrate duct support has at least two and protrude fulcrum, described protrusion fulcrum and described fitting recess corresponding matching are arranged, and described filtering bodies filtrate duct support is fixedly installed in described fitting recess by described protrusion fulcrum; The bottom surface of described filtering bodies filtrate duct support is lower limit distance to the distance of described packing cavity bottom surface, the end face of described filtering bodies filtrate duct support is upper distance limit to the distance of described die cap inner surface, described upper distance limit and described lower limit are apart from equal, and scope is 2mm ~ 20mm.
7. processing mold according to claim 6, it is characterized in that, four chamber walls in described fan-shaped filling material chamber are provided with one for installing the fitting recess of fixing described filtering bodies filtrate duct support, on the side of described filtering bodies filtrate duct support, fitting recess described in corresponding matching is provided with four protrusion fulcrums, and described filtering bodies filtrate duct support is fixedly installed in described fitting recess by described protrusion fulcrum.
8. the processing mold according to claim 6 or 7, is characterized in that, the top of described fitting recess inherent filtering bodies filtrate duct support is provided with the compact heap for the described filtering bodies filtrate duct support that is fixed and clamped.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520704810.5U CN205009440U (en) | 2015-09-11 | 2015-09-11 | Mold processing of organic micro porous filtration body |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520704810.5U CN205009440U (en) | 2015-09-11 | 2015-09-11 | Mold processing of organic micro porous filtration body |
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| CN205009440U true CN205009440U (en) | 2016-02-03 |
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