CN205008745U - Full -automatic laser welding system - Google Patents
Full -automatic laser welding system Download PDFInfo
- Publication number
- CN205008745U CN205008745U CN201520750648.0U CN201520750648U CN205008745U CN 205008745 U CN205008745 U CN 205008745U CN 201520750648 U CN201520750648 U CN 201520750648U CN 205008745 U CN205008745 U CN 205008745U
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- laser
- block
- charging tray
- welding
- guide rail
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Abstract
The utility model discloses a full -automatic laser welding system's a full -automatic laser welding system, including laser cooler, double - circuit laser transmitter and step -by -step welding machine, this laser cooler is connected with double - circuit laser transmitter, lies in safety and observes the left side of window and be provided with a key operation and distinguish, and one side of lieing in the aircraft bonnet is provided with the operation platform of system, the inside of rack is provided with the master control computer, the surface of rack is provided with the mounting platform, is provided with the stepping mechanism on the mounting platform, the stepping mechanism includes first guide rail mechanism and second guide rail mechanism, and this first guide rail mechanism is the same with second guide rail structure of mechanism. Its structure is succinct, adopts the double - circuit structural design of first guide rail mechanism and second guide rail mechanism, has solved automatic continuous welding, and automatic precision positioning does not need the manual work to install and remove the tool, can carry out double - circuit welding simultaneously, also can the one way welding, and the automation that has improved the production line.
Description
Technical field
The utility model relates to a kind of fully-automatic laser welding system.
Background technology
Existing laser weld production model is mainly based on a large amount of artificial and single equipment.Product total height is 0.7mm, and effective length of weld is 0.4mm, weld width 0.15mm; Due to the level of skill of personnel, the otherness of operating habit, causes the weld length of finished product, weld width not to be effectively controlled; In addition, material volume point, when producing, is first cut to segment, adopts single unit off-line type to operate by prior art.Not only will damage a large amount of cost of labor of expense, also will drop into substantial contribution for purchasing laser welding apparatus, cost of investment is high, and labour intensity is large, and yield rate is low, can not meet actual production demand, is in the awkward predicament that the supply of material is not enough for a long time.
Utility model content
The purpose of this utility model solves above defect, a kind of fully-automatic laser welding system is provided, it is simple for structure, adopt the two-channel structure of the first guide rail mechanism and the second guide rail mechanism to design, solve Automatic continuous welding, automatic precision is located, do not need manually to install and remove tool, two-way welding can be carried out simultaneously, also single channel can weld, improve the automation of production line.
The purpose of this utility model is achieved in the following ways:
Fully-automatic laser welding system, comprise laser cooler, Double passage laser emitter and stepping bonding machine, this laser cooler is connected with Double passage laser emitter, described Double passage laser emitter is provided with the first laser weld optical fiber for being connected with stepping bonding machine and the second laser weld optical fiber, described stepping bonding machine comprises rack and is arranged on the hood on rack, the front of described hood is provided with safe observation window, the left side being positioned at safe observation window is provided with a key operation district, the side being positioned at hood is provided with system operation platform, the inside of described rack is provided with main control computer, main control computer is connected with system operation platform and a key operation district, the surface of described rack is provided with mounting platform, mounting platform is provided with stepping mechanism, described stepping mechanism comprises the first guide rail mechanism and the second guide rail mechanism, this first guide rail mechanism is identical with the structure of the second guide rail mechanism.
The utility model adopts the exportable two-way laser of Double passage laser emitter, carries out laser weld according to command signal to two targets simultaneously; Stepping mechanism is made up of the first guide rail mechanism and the second guide rail mechanism, and two line structures are identical, automatic coiling material loading, and the feeding of step-by-step movement material strip is located, automatic material receiving.
In above-mentioned explanation, more preferred scheme, described stepping mechanism comprises the band material drive unit, apparatus for shaping, apparatus for welding and positioning and the laser gun that are arranged in the middle of mounting platform surface, wherein, the side of described apparatus for welding and positioning is provided with the elevating mechanism that laser gun is moved up and down, and the side of described band material drive unit and apparatus for welding and positioning is provided with the first charging tray assembly and the second charging tray assembly of past extension.
In above-mentioned explanation, more preferred scheme, the first back-up block that described first charging tray assembly is arranged by two pieces of correspondences and the second back-up block are formed, be provided with at the end of the first back-up block and the second back-up block and put paper disc and rewinding dish, the 3rd back-up block that described second charging tray assembly is arranged by two pieces of correspondences and the 4th back-up block are formed, there are free charging tray and half product charging tray in the end setting of the 3rd back-up block and the 4th back-up block, described empty charging tray also comprise the motor driving empty rotation of disc.
In above-mentioned explanation, more preferred scheme, is connected with discharging pallet between described band material drive unit and the first charging tray assembly, is connected with pan feeding pallet between apparatus for welding and positioning and the first charging tray assembly.
In above-mentioned explanation, more preferred scheme, described second back-up block is also provided with tension force support roller, and one end of this tension force support roller is arranged on the second back-up block by fixture.
In above-mentioned explanation, more preferred scheme, described apparatus for shaping is arranged on the top of apparatus for welding and positioning, this apparatus for shaping comprises upper backup pad and lower supporting plate, vertically lift cylinder is provided with at the crown center of upper backup pad, support bar between this upper backup pad and lower supporting plate, the bottom of support bar is connected with jaw cylinder, middle jaw, front jaw, side jaw and corrects jaw.
In above-mentioned explanation, more preferred scheme, described elevating mechanism is provided with the mount pad that laser gun can be made to move up and down, and laser gun is arranged on mount pad, and laser gun is moved up and down along mount pad.
In above-mentioned explanation, more preferred scheme, described system operation platform comprises the operating desk supporting plate being fixed on computer monitor on the right side of hood, cantilever lever and being connected with cantilever lever, operating desk supporting plate has the operating space controlling whole system.
Before welding, manually material strip is passed welding guide rail, to material strip drive unit assigned address from pallet.During automatic welding, reshaping device presses down, and carries out correction shaping to single tablet, ensures that each welding angle is vertical.
The beneficial effects of the utility model are as follows:
1) the utility model adopts the loading and unloading of material rolling, and online laser weld, the positioning precision of 0.02mm, not only make quality in controlled range, reach unified completely, and greatly improve production efficiency, its production capacity is suitable with 10 ~ 15 technical experts.
2) adopt an online key operation, loading and unloading are more light, and band material accurate positioning, yields is high, and bilateral welding improves the service efficiency of laser-beam welding machine.And a people can operate two machines simultaneously.
3) compared with prior art, the utility model man machine operation interface is simple and easy to left-hand seat, and every signaling point classification is orderly, provides very large help to the maintenance of machine and maintenance, and material strip transmission and precise positioning structure, ensure that the stability of laser weld greatly.
4) two-way bond pattern also improves the service efficiency of laser-beam welding machine, simplifies operation, does not need to block the operations such as material strip, repeated clamping tool, artificial location, achieves the integral type automation from material loading, location, welding, rewinding.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of the utility model embodiment;
Fig. 2 is the structural representation of the utility model embodiment stepping mechanism;
Fig. 3 is the structural representation of the utility model embodiment apparatus for shaping;
In figure, 1 is laser cooler, 2 is Double passage laser emitter, 3 is stepping bonding machine, 4 is the first laser weld optical fiber, 5 is the second laser weld optical fiber, 6 is rack, 7 is hood, 8 is safe observation window, 9 is a key operation district, 10 is system operation platform, 11 is main control computer, 12 is mounting platform, 13 is band material drive unit, 14 is apparatus for shaping, 1401 is upper backup pad, 1402 is lower supporting plate, 1403 is lift cylinder, 1404 is jaw cylinder, 1405 is middle jaw, 1406 is front jaw, 1407 is side jaw, 1408 for correcting jaw, 15 is apparatus for welding and positioning, 16 is laser gun, 17 is elevating mechanism, 18 for putting paper disc, 19 is rewinding dish, 20 is empty charging tray, 21 is half product charging tray, 22 is motor, 23 is discharging pallet, 24 is pan feeding pallet, 25 is tension force support roller.
Detailed description of the invention
Below in conjunction with accompanying drawing and detailed description of the invention, the utility model is described in further detail.
The present embodiment, with reference to Fig. 1 ~ Fig. 3, embodiment structure is made up of laser cooler 1, Double passage laser emitter 2 and stepping bonding machine 3 three parts, all the bottom of laser cooler 1, Double passage laser emitter 2 and stepping bonding machine 3 is provided with leveling under-chassis, this laser cooler 1 is connected with Double passage laser emitter 2, described Double passage laser emitter 2 is provided with the first laser weld optical fiber 4 and the second laser weld optical fiber 5 for being connected with stepping bonding machine 3.
The stepping bonding machine 3 of the present embodiment designs uniqueness, it hood 7 comprising rack 6 and be arranged on rack 6, the front of described hood 7 is provided with safe observation window 8, the left side being positioned at safe observation window 8 is provided with a key operation district 9, the side being positioned at hood 7 is provided with system operation platform 10, the inside of described rack 6 is provided with main control computer 11, main control computer 11 is connected with system operation platform 10 and a key operation district 9, the surface of described rack 6 is provided with mounting platform 12, mounting platform 12 is provided with stepping mechanism, described stepping mechanism comprises the first guide rail mechanism and the second guide rail mechanism, this first guide rail mechanism is identical with the structure of the second guide rail mechanism.Entire volume raw material material strip sends into step-by-step movement feeding positioning track by automatic charging, the fixing step pitch locating hole of material strip is utilized to carry out step feeding, one by one needing welding work pieces to be transported to fixing station and carrying out secondary precise positioning, send instructions to laser machine excitation laser after putting in place, simultaneously move laser transmitter along bead rail, thus complete and carry out spot-welded.
In addition, described stepping mechanism comprises the band material drive unit 13, apparatus for shaping 14, apparatus for welding and positioning 15 and the laser gun 16 that are arranged in the middle of mounting platform 12 surface, wherein, the side of described apparatus for welding and positioning 15 is provided with the elevating mechanism 17 that laser gun 16 is moved up and down, and the side of described band material drive unit 13 and apparatus for welding and positioning 15 is provided with the first charging tray assembly and the second charging tray assembly of past extension.The first back-up block that described first charging tray assembly is arranged by two pieces of correspondences and the second back-up block are formed, be provided with at the end of the first back-up block and the second back-up block and put paper disc 18 and rewinding dish 19, the 3rd back-up block that described second charging tray assembly is arranged by two pieces of correspondences and the 4th back-up block are formed, there are free charging tray 20 and half product charging tray 21 in the end setting of the 3rd back-up block and the 4th back-up block, described empty charging tray 20 also comprise the motor 22 driving empty charging tray 20 to rotate.Be connected with discharging pallet 23 between described band material drive unit 13 and the first charging tray assembly, between apparatus for welding and positioning 15 and the first charging tray assembly, be connected with pan feeding pallet 24.Described second back-up block is also provided with tension force support roller 25, and one end of this tension force support roller 25 is arranged on the second back-up block by fixture.Described apparatus for shaping 14 is arranged on the top of apparatus for welding and positioning 15, this apparatus for shaping 14 comprises upper backup pad 1401 and lower supporting plate 1402, lift cylinder 1403 is vertically provided with at the crown center of upper backup pad 1401, support bar between this upper backup pad 1401 and lower supporting plate 1402, the bottom of support bar is connected with jaw cylinder 1404, middle jaw 1405, front jaw 1406, side jaw 1407 and corrects jaw 1408.Described elevating mechanism 17 is provided with the mount pad that laser gun 16 can be made to move up and down, and laser gun 16 is arranged on mount pad, and laser gun 16 is moved up and down along mount pad.Described system operation platform 10 comprises the operating desk supporting plate being fixed on computer monitor on the right side of hood 7, cantilever lever and being connected with cantilever lever, operating desk supporting plate has the operating space controlling whole system.
During stepping mechanism work, by the material strip that welded from discharging pallet 23, through tension force support roller 25, then pull out every paper from putting paper disc 18, be fixed in the draw-in groove of rewinding dish 19 in the lump, Scroll, under the driving of motor 22, is opened as carried out rolling to the finished product material band after welding, so far the work of manual intervention is completed, the action of the welding unwinding and rewinding after equipment can complete automatically; Semi-finished product charging tray is fixed on unreeling shaft, then every folder in the draw-in groove of empty charging tray 20, motor 22 drives empty charging tray 20 to start to carry out rolling action to every paper; Material strip is directly pushed to from pan feeding pallet 24 and draws materials device and use pilot pin Primary Location, " automatically running " button can be pressed in a key operation district 9, now, correct lift cylinder 1403 to press down, make correction jaw 1408 arrive precalculated position, before correction jaw 1408 cylinder 1404 promotes middle jaw 1405, jaw 1406 side jaw 1407 does rectangular alignment; Laser gun 16 hoistable platform driving laser rifle 16 welds from top to bottom, and two-channel structure designs, and solves Automatic continuous welding, automatic precision is located, and does not need manually to install and remove tool, can carry out two-way welding simultaneously, also single channel can weld, improve the automation of production line.
Above content is in conjunction with concrete preferred embodiment further detailed description of the utility model, can not assert that concrete enforcement of the present utility model is confined to these explanations.For the utility model person of an ordinary skill in the technical field, without departing from the concept of the premise utility, some simple deduction or replace can also be made, all should be considered as protection domain of the present utility model.
Claims (8)
1. fully-automatic laser welding system, comprise laser cooler, Double passage laser emitter and stepping bonding machine, this laser cooler is connected with Double passage laser emitter, described Double passage laser emitter is provided with the first laser weld optical fiber for being connected with stepping bonding machine and the second laser weld optical fiber, it is characterized in that: described stepping bonding machine comprises rack and is arranged on the hood on rack, the front of described hood is provided with safe observation window, the left side being positioned at safe observation window is provided with a key operation district, the side being positioned at hood is provided with system operation platform, the inside of described rack is provided with main control computer, main control computer is connected with system operation platform and a key operation district, the surface of described rack is provided with mounting platform, mounting platform is provided with stepping mechanism, described stepping mechanism comprises the first guide rail mechanism and the second guide rail mechanism, this first guide rail mechanism is identical with the structure of the second guide rail mechanism.
2. fully-automatic laser welding system according to claim 1, it is characterized in that: described stepping mechanism comprises the band material drive unit, apparatus for shaping, apparatus for welding and positioning and the laser gun that are arranged in the middle of mounting platform surface, wherein, the side of described apparatus for welding and positioning is provided with the elevating mechanism that laser gun is moved up and down, and the side of described band material drive unit and apparatus for welding and positioning is provided with the first charging tray assembly and the second charging tray assembly of past extension.
3. fully-automatic laser welding system according to claim 2, it is characterized in that: the first back-up block that described first charging tray assembly is arranged by two pieces of correspondences and the second back-up block are formed, be provided with at the end of the first back-up block and the second back-up block and put paper disc and rewinding dish, the 3rd back-up block that described second charging tray assembly is arranged by two pieces of correspondences and the 4th back-up block are formed, there are free charging tray and half product charging tray in the end setting of the 3rd back-up block and the 4th back-up block, described empty charging tray also comprise the motor driving empty rotation of disc.
4. fully-automatic laser welding system according to claim 2, is characterized in that: be connected with discharging pallet between described band material drive unit and the first charging tray assembly, be connected with pan feeding pallet between apparatus for welding and positioning and the first charging tray assembly.
5. the fully-automatic laser welding system according to claim 2 ~ 4 any one, is characterized in that: described second back-up block is also provided with tension force support roller, and one end of this tension force support roller is arranged on the second back-up block by fixture.
6. the fully-automatic laser welding system according to claim 2 ~ 4 any one, it is characterized in that: described apparatus for shaping is arranged on the top of apparatus for welding and positioning, this apparatus for shaping comprises upper backup pad and lower supporting plate, vertically lift cylinder is provided with at the crown center of upper backup pad, support bar between this upper backup pad and lower supporting plate, the bottom of support bar is connected with jaw cylinder, middle jaw, front jaw, side jaw and corrects jaw.
7. fully-automatic laser welding system according to claim 6, it is characterized in that: described elevating mechanism is provided with the mount pad that laser gun can be made to move up and down, laser gun is arranged on mount pad, and laser gun is moved up and down along mount pad.
8. fully-automatic laser welding system according to claim 7, it is characterized in that: described system operation platform comprises the operating desk supporting plate being fixed on computer monitor on the right side of hood, cantilever lever and being connected with cantilever lever, operating desk supporting plate has the operating space controlling whole system.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520750648.0U CN205008745U (en) | 2015-09-25 | 2015-09-25 | Full -automatic laser welding system |
| TW104221347U TWM527802U (en) | 2015-09-25 | 2015-12-31 | Automatic laser welding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520750648.0U CN205008745U (en) | 2015-09-25 | 2015-09-25 | Full -automatic laser welding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205008745U true CN205008745U (en) | 2016-02-03 |
Family
ID=55207373
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520750648.0U Expired - Fee Related CN205008745U (en) | 2015-09-25 | 2015-09-25 | Full -automatic laser welding system |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN205008745U (en) |
| TW (1) | TWM527802U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113146079A (en) * | 2021-04-27 | 2021-07-23 | 乐清市奋发机电有限公司 | Fixing clamp, laser welding equipment and laser welding process |
-
2015
- 2015-09-25 CN CN201520750648.0U patent/CN205008745U/en not_active Expired - Fee Related
- 2015-12-31 TW TW104221347U patent/TWM527802U/en not_active IP Right Cessation
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113146079A (en) * | 2021-04-27 | 2021-07-23 | 乐清市奋发机电有限公司 | Fixing clamp, laser welding equipment and laser welding process |
Also Published As
| Publication number | Publication date |
|---|---|
| TWM527802U (en) | 2016-09-01 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160203 Termination date: 20190925 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |