CN205007757U - A bag filter that can improve the speed of pulse inspection - Google Patents

A bag filter that can improve the speed of pulse inspection Download PDF

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Publication number
CN205007757U
CN205007757U CN201520783738.XU CN201520783738U CN205007757U CN 205007757 U CN205007757 U CN 205007757U CN 201520783738 U CN201520783738 U CN 201520783738U CN 205007757 U CN205007757 U CN 205007757U
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China
Prior art keywords
pulse
pulse tube
manual valve
solenoid valve
valve
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Expired - Lifetime
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CN201520783738.XU
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Chinese (zh)
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井威
朱佳鋆
黄迟华
刘晨
宋亚
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Baosteel Magnetic Industry Jiangsu Co ltd
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Baosteel Magnetic Industry Jiangsu Co ltd
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Abstract

The utility model discloses a can improve sack cleaner of pulse maintenance speed, including the dust remover body, pulse tube and gas package, the dust remover body is connected with the end of giving vent to anger of pulse tube, the gas package is connected with the inlet end of pulse tube, a serial communication port, the gas package is connected with compressed air source through first manual valve, be equipped with the solenoid valve on the pulse tube, be equipped with the manual valve of second between the inlet end of solenoid valve and pulse tube, be equipped with the manual valve of third between the end of giving vent to anger of solenoid valve and pulse tube, install a manometer between the manual valve of third and the solenoid valve, be equipped with a differential pressure table on the dust remover body. The bag-type dust collector can shorten the maintenance time and the downtime, realize the continuous production operation, reduce the production cost and stabilize the product quality.

Description

一种可提高脉冲检修速度的布袋除尘器A bag filter that can improve the speed of pulse inspection

技术领域 technical field

本实用新型涉及除尘装置技术领域,具体是一种可提高脉冲检修速度的布袋除尘器。 The utility model relates to the technical field of dust removal devices, in particular to a bag dust collector which can improve the speed of pulse inspection.

背景技术 Background technique

对于锰锌铁氧体料粉生产工艺,分为原料混合化浆,一次砂磨,一次喷雾造粒,预烧及粗粉碎,预烧料化浆,二次砂磨及二次喷雾造粒生产工序,由于属于制粉工艺,生产过程中不可避免的产生粉尘,因此需要大量的除尘装备,除尘装备的工作原理是通过风机产生负压,再利用布袋除尘器内的过滤布袋进行粉尘的过滤,为防止布袋由于吸附粉尘堵塞布袋,采用脉冲吹打的方式吹打布袋,因此提高脉冲检修效率对生产的连续运行,降低生产成本是极其有效的措施。 For the production process of manganese-zinc ferrite powder, it is divided into raw material mixing slurry, one-time sand milling, one-time spray granulation, pre-calcination and coarse crushing, pre-fired material slurry, secondary sand-milling and secondary spray granulation production The process, because it belongs to the milling process, inevitably generates dust during the production process, so a large amount of dust removal equipment is required. The working principle of the dust removal equipment is to generate negative pressure through the fan, and then use the filter bag in the bag filter to filter the dust. In order to prevent the bag from clogging the bag due to the adsorption of dust, the bag is blown by pulse blowing. Therefore, improving the efficiency of pulse inspection is an extremely effective measure for the continuous operation of production and the reduction of production costs.

但目前的布袋除尘器的清灰存在以下问题: However, there are the following problems in the dust removal of the current bag filter:

1.一个布袋除尘器上有多根脉冲管路,脉冲所需压缩空气由一个气包提供,很难判断是具体哪个脉冲管路损坏,延长了检修时间。 1. There are multiple pulse pipelines on a bag filter, and the compressed air required for the pulse is provided by an air bag. It is difficult to judge which pulse pipeline is damaged, which prolongs the maintenance time.

2.由于多根脉冲管路的输气管道是串联,检修时必须停机作业,影响了生产的连续性。 2. Since the gas transmission pipelines of multiple impulse pipelines are connected in series, they must be shut down for maintenance, which affects the continuity of production.

除尘系统的故障会导致整个喷雾造粒系统停机,修复重新开启黑喷后,系统需要1个小时的稳定时间,导致产品的质量产生波动。 The failure of the dust removal system will cause the entire spray granulation system to shut down. After repairing and restarting the black spraying system, the system needs 1 hour to stabilize, resulting in fluctuations in product quality.

实用新型内容 Utility model content

为了解决上述技术问题,本实用新型提供一种可提高脉冲检修速度的布袋除尘器,可以缩短检修时间和停机时间,实现生产连续运行,降低生产成本,稳定产品质量。 In order to solve the above technical problems, the utility model provides a bag filter that can increase the pulse inspection speed, which can shorten the inspection time and downtime, realize continuous production operation, reduce production costs, and stabilize product quality.

本实用新型采用的技术方案是:一种可提高脉冲检修速度的布袋除尘器,包括除尘器本体,脉冲管和气包,所述除尘器本体与脉冲管的出气端连接,所述气包与脉冲管的进气端连接,所述气包通过第一手动阀与压缩空气源连接,所述脉冲管上设有电磁阀,所述电磁阀与脉冲管的进气端之间设有第二手动阀,所述电磁阀与脉冲管的出气端之间设有第三手动阀,所述第三手动阀与电磁阀之间安装一压力表,所述除尘器本体上设有一压差表。 The technical scheme adopted by the utility model is: a bag filter that can improve the speed of pulse maintenance, including a dust collector body, a pulse tube and an air bag, the dust collector body is connected to the gas outlet of the pulse tube, and the air bag is connected to the pulse tube. The air bag is connected to the compressed air source through the first manual valve, the pulse tube is provided with a solenoid valve, and a second manual valve is provided between the solenoid valve and the intake end of the pulse tube. There is a third manual valve between the electromagnetic valve and the gas outlet of the pulse tube, a pressure gauge is installed between the third manual valve and the electromagnetic valve, and a differential pressure gauge is installed on the dust collector body.

优选地,所述脉冲管为8根。 Preferably, there are 8 pulse tubes.

本实用新型的有益效果是:该布袋除尘器可以快速判断脉冲故障点,并在不停机的情况下进行独立维修,可以缩短检修时间和停机时间,保证了生产连续运行,降低生产成本,稳定产品质量。 The beneficial effects of the utility model are: the bag dust collector can quickly judge the pulse failure point, and carry out independent maintenance without shutting down, which can shorten the maintenance time and downtime, ensure the continuous operation of production, reduce production costs, and stabilize products. quality.

附图说明 Description of drawings

图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;

图中,1、除尘器本体,2、压缩空气源,3、第一手动阀,4、气包,5、第二手动阀,6、电磁阀,7、压力表,8、第三手动阀,9、压差表,10、脉冲管。 In the figure, 1. Dust collector body, 2. Compressed air source, 3. First manual valve, 4. Air bag, 5. Second manual valve, 6. Solenoid valve, 7. Pressure gauge, 8. Third manual valve Valve, 9, differential pressure gauge, 10, pulse tube.

具体实施方式 detailed description

为了加深对本实用新型的理解,下面将结合实施例和附图对本实用新型的作进一步详述,该实施例仅用于解释本实用新型,并不构成对本实用新型的保护范围的限定。 In order to deepen the understanding of the utility model, the utility model will be further described below in conjunction with the embodiments and accompanying drawings. The embodiment is only used to explain the utility model, and does not constitute a limitation to the protection scope of the utility model.

如图1所示,一种可提高脉冲检修速度的布袋除尘器,包括除尘器本体1,八根脉冲管10和气包4,除尘器本体1与脉冲管10的出气端连接,气包4与脉冲管10的进气端连接,气包4通过第一手动阀3与压缩空气源2连接,脉冲管10上设有电磁阀6,电磁阀6与脉冲管10的进气端之间设有第二手动阀5,电磁阀6与脉冲管10的出气端之间设有第三手动阀8,第三手动阀8与电磁阀6之间安装一压力表7,除尘器本体1上设有一压差表9,当发现布袋除尘器压差出现异常时,压差>0.5兆帕,即说明8根脉冲管有发生故障。 As shown in Figure 1, a bag dust collector that can improve the speed of pulse inspection includes a dust collector body 1, eight pulse tubes 10 and air bags 4, the dust collector body 1 is connected to the gas outlet of the pulse tubes 10, and the air bag 4 is connected to the gas bag. The intake end of the pulse tube 10 is connected, the air bag 4 is connected with the compressed air source 2 through the first manual valve 3, the pulse tube 10 is provided with a solenoid valve 6, and a valve is provided between the solenoid valve 6 and the intake end of the pulse tube 10. The second manual valve 5, a third manual valve 8 is provided between the solenoid valve 6 and the gas outlet of the pulse tube 10, a pressure gauge 7 is installed between the third manual valve 8 and the solenoid valve 6, and a pressure gauge 7 is installed on the dust collector body 1. There is a differential pressure gauge 9. When the differential pressure of the bag filter is found to be abnormal and the differential pressure is > 0.5 MPa, it means that the eight impulse tubes are faulty.

检测过程如下:当压差表9显示的压差>0.5兆帕,即说明8根脉冲管路有发生故障,此时关闭第三手动阀8,查看压力表7,若压力表7压力>0.5兆帕,说明电磁阀6膜片损坏,维修时关闭第二手动阀5和第三手动阀8,即可在其他脉冲管路正常工作的情况下更换膜片,更换膜片后打开第三手动阀8和第二手动阀5即可,若压力表7压力为零,说明正常,依次逐个检查其余脉冲管路。此方法可以快速判断脉冲故障点,并在不停机的情况下进行独立维修,保证了生产连续运行。 The detection process is as follows: when the differential pressure displayed on the differential pressure gauge 9 is > 0.5 MPa, it means that there is a failure in the 8 impulse pipelines. At this time, close the third manual valve 8 and check the pressure gauge 7. If the pressure of the pressure gauge 7 > 0.5 MPa, indicating that the diaphragm of the solenoid valve 6 is damaged. Close the second manual valve 5 and the third manual valve 8 during maintenance, and then replace the diaphragm when the other pulse pipelines are working normally. After replacing the diaphragm, open the third The manual valve 8 and the second manual valve 5 are enough. If the pressure of the pressure gauge 7 is zero, it means normal. Check the remaining pulse lines one by one. This method can quickly judge the fault point of the pulse, and carry out independent maintenance without stopping the machine, ensuring the continuous operation of production.

Claims (2)

1.一种可提高脉冲检修速度的布袋除尘器,包括除尘器本体,脉冲管和气包,所述除尘器本体与脉冲管的出气端连接,所述气包与脉冲管的进气端连接,其特征在于,所述气包通过第一手动阀与压缩空气源连接,所述脉冲管上设有电磁阀,所述电磁阀与脉冲管的进气端之间设有第二手动阀,所述电磁阀与脉冲管的出气端之间设有第三手动阀,所述第三手动阀与电磁阀之间安装一压力表,所述除尘器本体上设有一压差表。 1. A bag filter that can improve the pulse inspection speed, comprising a dust collector body, a pulse tube and an air bag, the dust collector body is connected with the gas outlet of the pulse tube, and the air bag is connected with the inlet end of the pulse tube, It is characterized in that the air bag is connected to a compressed air source through a first manual valve, a solenoid valve is provided on the pulse tube, and a second manual valve is provided between the solenoid valve and the intake end of the pulse tube, A third manual valve is provided between the solenoid valve and the gas outlet of the pulse tube, a pressure gauge is installed between the third manual valve and the solenoid valve, and a differential pressure gauge is provided on the dust collector body. 2.根据权利要求1所述的一种可提高脉冲检修速度的布袋除尘器,其特征在于,所述脉冲管为8根。 2. A bag filter capable of increasing pulse inspection speed according to claim 1, characterized in that there are 8 pulse tubes.
CN201520783738.XU 2015-10-12 2015-10-12 A bag filter that can improve the speed of pulse inspection Expired - Lifetime CN205007757U (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113203560A (en) * 2021-03-22 2021-08-03 宣化钢铁集团有限责任公司 Quick positioning device and method for damaged diaphragm of tandem pulse valve

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113203560A (en) * 2021-03-22 2021-08-03 宣化钢铁集团有限责任公司 Quick positioning device and method for damaged diaphragm of tandem pulse valve
CN113203560B (en) * 2021-03-22 2022-05-24 宣化钢铁集团有限责任公司 Quick positioning device and method for damaged diaphragm of tandem pulse valve

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Granted publication date: 20160203

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