CN205000117U - Computerized embroidery machine's magnetism upper thread detection device's mounting structure - Google Patents
Computerized embroidery machine's magnetism upper thread detection device's mounting structure Download PDFInfo
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- CN205000117U CN205000117U CN201520630751.1U CN201520630751U CN205000117U CN 205000117 U CN205000117 U CN 205000117U CN 201520630751 U CN201520630751 U CN 201520630751U CN 205000117 U CN205000117 U CN 205000117U
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- tension seat
- permanent magnet
- upper thread
- positioning
- checkout gear
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Abstract
The utility model discloses a computerized embroidery machine's magnetism upper thread detection device's mounting structure, remove guiding mechanism, install the chip seat and positioning base including aircraft nose, tension seat, magnetism upper thread detection device, tension seat. Tension seat include tension seat panel and a plurality of rows the line shaft. Magnetism upper thread detection device is including installing at the many a plurality of magnesensor chips of crossing the line epaxial polylith permanent magnet of wheel and corresponding with a plurality of rows of permanent magnets. Be equipped with positioning hole on the tension seat panel, the install the chip seat can be dismantled with the positioning base and be connected, a plurality of magnesensor chips set up on the install the chip seat. Tension seat can only be for removing about the install the chip seat under tension seat removal guiding mechanism's guide effect. The install the chip seat is equipped with the installation locating hole. When the installation locating hole is aimed at at positioning hole to each magnesensor chip, just to an arbitrary permanent magnet in that row permanent magnet that corresponds. The utility model discloses can ensure that each permanent magnet homoenergetic of during operation is just to sensor chip.
Description
Technical field
The utility model relates to computer embroidery machine technology, particularly relates to the mounting structure of the magnetic upper thread checkout gear of computer embroidering machine.
Background technology
Magnetic upper thread checkout gear can detect the faults such as the broken string on computerized emboridering machine, false embroidery.Magnetic upper thread checkout gear is primarily of permanent magnet and magnetic sensor chips composition, and permanent magnet is fixed on through on the wire-crossing wheel axle on tension seat panel, and can rotate with wire-crossing wheel axle.When there is the fault such as broken string, false embroiderys, wire-crossing wheel axle understand stall or rotating speed slack-off, magnetic sensor chips can detect fault according to the changes of magnetic field of permanent magnet.
But, magnetic upper thread checkout gear is very high for the requirement of installation accuracy, when requiring computerized emboridering machine in running order (now tension seat panel is along with needle bar frame left and right transverse shifting), the permanent magnet be arranged on each wire-crossing wheel axle all can just to magnetic sensor chips, and error up and down can not more than 0.15mm.And the area of permanent magnet and magnetic sensor chips is very little, itself also lacks positioning datum, is again to be simultaneously arranged on respectively on two different parts, the center of permanent magnet therefore will be made to aim at the center of magnetic sensor chips be the thing that very difficult.Just because of this, the mounting structure of existing magnetic upper thread checkout gear is difficult to meet above-mentioned required precision, causes often there will be the phenomenons such as undetected, flase drop.
Summary of the invention
Technical problem to be solved in the utility model is the mounting structure of the magnetic upper thread checkout gear providing a kind of computer embroidering machine, when it can ensure that computerized emboridering machine is in running order, the permanent magnet be arranged on each wire-crossing wheel axle all can just to magnetic sensor chips, and be easy to realize.
For solving the problems of the technologies described above, technical solution adopted in the utility model is:
The mounting structure of the magnetic upper thread checkout gear of computer embroidering machine, comprises head, tension seat and magnetic upper thread checkout gear; Tension seat is fixed on the needle bar frame of computerized emboridering machine, and can move left and right with this needle bar frame; This tension seat comprises tension seat panel and is somely drained through wire wheel axis, and each wire-crossing wheel axle is through tension seat panel; Magnetic upper thread checkout gear comprises polylith permanent magnet, and this polylith permanent magnet is arranged on one end that many wire-crossing wheel axles are positioned at tension seat back side of panel side correspondingly, and each permanent magnet can rotate with the wire-crossing wheel axle of correspondence; Wherein, this magnetic upper thread checkout gear also comprises and is arranged on some some row's permanent magnets some pieces of magnetic sensor chips be one to one drained through on wire wheel axis, and described tension seat panel is provided with positioning through hole; Described mounting structure also comprises tension seat moving guiding mechanism, chip mount pad and positioning base; Chip mount pad is positioned at tension seat back side of panel side, and is removably interconnected with positioning base; Some pieces of magnetic sensor chips are arranged on chip mount pad, and this tension seat can only move left and right relative to chip mount pad under the guide effect of tension seat moving guiding mechanism; Chip mount pad is also provided with mounting-positioning holes; Positioning base is fixed on head; Each magnetic sensor chips when positioning through hole aims at mounting-positioning holes, just to any one piece of permanent magnet in that row's permanent magnet corresponding.
The utility model at least has following technique effect:
1, mounting structure of the present utility model is respectively equipped with positioning through hole and mounting-positioning holes on tension seat panel and chip mount pad, when permanent magnet is identical relative to the position relationship of mounting-positioning holes with magnetic sensor chips relative to the position relationship of positioning through hole, as long as positioning through hole and mounting-positioning holes targeted by, so permanent magnet and magnetic sensor chips are also just right with regard to realizing, and realize positioning through hole and mounting-positioning holes aim at than directly aim at permanent magnet and magnetic sensor chips much easier, as long as first utilized outside alignment pin to insert in positioning through hole and mounting-positioning holes before computerized emboridering machine work just can correct location in advance simultaneously.Before alignment pin being inserted in positioning through hole and mounting-positioning holes, the connection between positioning base and chip mount pad is first made to unclamp, now due to the guide effect of tension seat moving guiding mechanism, also can only relatively move left and right between chip mount pad with tension seat panel, and can not front and back or relative movement up and down.After alignment pin being inserted in positioning through hole and mounting-positioning holes, then be fastenedly connected between positioning base and chip mount pad, thus complete correction location.After completing correction, computerized emboridering machine work, rely on the guide effect of tension seat moving guiding mechanism, the permanent magnet be arranged on each wire-crossing wheel axle can be kept still just to magnetic sensor chips, thus probability that is undetected and flase drop can be reduced;
2, when embroidery machine run to be in stopped status after a period of time time; alignment pin can be inserted again in positioning through hole and mounting-positioning holes; the phenomenon of inserting not enter as occurred; then illustrate that magnetic sensor chips is not just to permanent magnet; need again to carry out correction location to the position of chip mount pad, therefore mounting structure of the present utility model is also extremely convenient to follow-up verification.
Accompanying drawing explanation
Fig. 1 shows the generalized section of the mounting structure of the magnetic upper thread checkout gear of the computer embroidering machine according to the utility model one embodiment.
Fig. 2 shows the schematic diagram of the mounting structure of the magnetic upper thread checkout gear of the computer embroidering machine according to the utility model one embodiment.
Fig. 3 shows the structural representation of the chip mount pad according to the utility model one embodiment.
Fig. 4 shows the installation site schematic diagram of two rows permanent magnet according to the present invention one application example and positioning through hole.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described in detail.
Refer to Fig. 1 to Fig. 3.The mounting structure of the magnetic upper thread checkout gear of computer embroidering machine, comprises head 1, tension seat 2, magnetic upper thread checkout gear, tension seat moving guiding mechanism, chip mount pad 5 and positioning base 6.Tension seat 2 is fixed on the needle bar frame of computerized emboridering machine, and can move left and right with this needle bar frame.
Tension seat 2 comprises tension seat panel 21 and is somely drained through wire wheel axis 22, and each wire-crossing wheel axle 22 is through tension seat panel 21.Magnetic upper thread checkout gear comprises polylith permanent magnet 31, and this polylith permanent magnet 31 is arranged on one end that many wire-crossing wheel axles are positioned at tension seat back side of panel side correspondingly, and each permanent magnet 31 can rotate with the wire-crossing wheel axle 22 of correspondence.Wherein, one end that each wire-crossing wheel axle 22 is positioned at tension seat back side of panel side is covered with helmet 23, and the end face of helmet 23 is provided with central recess 230; Permanent magnet 31 is arranged in the central recess 230 of this helmet 23.One end that each wire-crossing wheel axle 22 is positioned at the face side of tension seat panel is provided with wire-crossing wheel 25.This magnetic upper thread checkout gear also comprises and is arranged on some some row's permanent magnets 31 some pieces of magnetic sensor chips 32 be one to one drained through on wire wheel axis.Tension seat panel 21 is provided with positioning through hole 210.
In the present embodiment, the tension seat moving guiding mechanism fixed guide parts that comprise mobile guide parts and match with these mobile guide parts.Chip mount pad 5 is positioned at tension seat back side of panel side, and is removably interconnected with positioning base 6; Described some pieces of magnetic sensor chips 32 and fixed guide parts are all arranged on chip mount pad 5, mobile guide parts are fixed on the back side of tension seat panel 21, and tension seat 2 can only move left and right relative to chip mount pad 5 under the guide effect of tension seat moving guiding mechanism.Chip mount pad 5 is also provided with mounting-positioning holes 530.Positioning base 6 is fixed on head 1.In embodiment shown in Fig. 1 to Fig. 3, above-mentioned mobile guide parts comprise guide post bearing 42 and a pair guide post 41, and guide post bearing 42 is fixed on the back side of tension seat panel, and the two ends of a pair guide post 41 are fixed on guide post bearing 42 respectively.Fixed guide parts comprise a pair fairlead 43, and each fairlead 43 is provided with guide post through hole 430.This pair guide post 41 can be each passed through a pair guide post through hole 430 of a pair fairlead in left and right slippingly.In figure, a pair fairlead 43 is connected as a single entity with chip mount pad 5.The concrete structure of the tension seat moving guiding mechanism described in the present embodiment is only example, and should not be regarded as restriction, make tension seat 3 can only carry out moving left and right relative to chip mount pad 5 under the guide effect of tension seat moving guiding mechanism as long as the structure of this tension seat moving guiding mechanism meets.
Each magnetic sensor chips aims at the center of mounting-positioning holes 530(and positioning through hole 210 just to the center of mounting-positioning holes 530 at positioning through hole 210) time, just to any one piece of permanent magnet in that corresponding row's permanent magnet.
In embodiment shown in Fig. 1 to Fig. 3, chip mount pad 5 comprises pedestal 51, chip mounting board 52 and the prelocalization pipe 53 coaxially arranged and rear locating shaft 54.This pedestal 51 has a chamber 510, and chamber 510 is opened on the end face of pedestal 51 relative to tension seat panel 21.Chip mounting board 52 is fixed in chamber 510, and aforementioned some pieces of magnetic sensor chips 32 are fixed on this chip mounting board 52.Prelocalization pipe 53 and rear locating shaft 54 are respectively near the direction, side of tension seat back side of panel with extend away from the opposite side direction of tension seat back side of panel.Positioning base 6 is provided with a centre bore 60 passed for rear locating shaft 54, rear locating shaft 54 is through this centre bore 60, rear locating shaft 54 is provided with annular flange flange 540 away from one end of tension seat back side of panel, the annular flange flange 540 of rear locating shaft 54 is tight against positioning base that end face away from tension seat panel, and rear locating shaft is pressed on positioning base on that end face of tension seat panel by the nut 7 be threaded with this rear locating shaft.Aforesaid mounting-positioning holes 530 is the centre bore of prelocalization pipe 53.Prelocalization pipe 53 is connected with the bottom surface of chamber 510, and through chip mounting board 52.Rear locating shaft 54 comprises outer tube 541 and interior pipe 542, and one end of outer tube 541 is connected with the bottom surface of pedestal 51, and one end of interior pipe 542 is embedded in outer tube 541, and the other end of interior pipe 542 penetrates in the centre bore 60 of positioning base.
In embodiment shown in Fig. 1 to Fig. 3, tension seat 2 comprises two rows wire-crossing wheel axle.Magnetic upper thread checkout gear comprises the two rows permanent magnet being positioned at one end of tension seat back side of panel side and two pieces of magnetic sensor chips up and down corresponding with this two rows permanent magnet respectively that are arranged on two rows wire-crossing wheel axle respectively.As shown in Figure 4, wherein, the center of each permanent magnet 31 that top one is arranged in permanent magnet is in L1 on the first straight line, and the center that each permanent magnet of permanent magnet is arranged in below one is on the second straight line L2, and the second straight line L2 and the first straight line L1 is parallel to each other.Positioning through hole 210 is arranged in immediately below any one piece of permanent magnet of top one row's permanent magnet or below one is arranged directly over any one piece of permanent magnet of permanent magnet, and on the perpendicular bisector X1 being centrally located at the line L3 of the first straight line L1 and the second straight line L1 of this positioning through hole 210.Directly over positioning through hole 210 or immediately below that permanent magnet when positioning through hole 210 aims at mounting-positioning holes 530, just to above or below that piece of magnetic sensor chips, and in these upper and lower two pieces of magnetic sensor chips remaining that piece of magnetic sensor chips also just to one piece of permanent magnet.
In another embodiment, tension seat 2 is provided with one and is drained through wire wheel axis 22.
Preferably, the aperture of positioning through hole 210 is equal with the aperture of mounting-positioning holes 530.The aperture of positioning through hole is preferably 2mm ~ 3mm.Like this, when the outer detent pin equal when the aperture of an external diameter and positioning through hole 210 and mounting-positioning holes 530 can penetrate in positioning through hole 210 and mounting-positioning holes 530, just represent positioning through hole 210 and aim at mounting-positioning holes 530.This outer detent pin both can as the work corrected in advance, also can as the instrument of subsequent check.Carrying out timing in advance, first the nut 7 be threaded with rear locating shaft 54 is being unclamped, now due to the guide effect of guiding mechanism, also can only relatively move left and right between chip mount pad 5 with tension seat panel 21, and can not front and back or relative movement up and down.After being inserted by alignment pin in positioning through hole 210 and mounting-positioning holes 530, then by fastening for nut 7, thus complete correction location.After completing correction, computerized emboridering machine work, alignment pin is extracted, rely on the guide effect of guiding mechanism, the permanent magnet be arranged on each wire-crossing wheel axle can be kept still just to magnetic sensor chips, thus probability that is undetected and flase drop can be reduced.When verifying, alignment pin can be inserted again in positioning through hole 210 and mounting-positioning holes 530, the phenomenon of inserting not enter as occurred, then illustrate that magnetic sensor chips is not just to permanent magnet, need again to carry out correction location to the position of chip mount pad.
Claims (10)
1. the mounting structure of the magnetic upper thread checkout gear of computer embroidering machine, comprises head, tension seat and magnetic upper thread checkout gear; Described tension seat is fixed on the needle bar frame of described computer embroidering machine, and can move left and right with this needle bar frame; This tension seat comprises tension seat panel and is somely drained through wire wheel axis, and each described wire-crossing wheel axle is through described tension seat panel; Described magnetic upper thread checkout gear comprises polylith permanent magnet, and this polylith permanent magnet is arranged on one end that many wire-crossing wheel axles are positioned at tension seat back side of panel side correspondingly, and each permanent magnet can rotate with the wire-crossing wheel axle of correspondence; It is characterized in that, this magnetic upper thread checkout gear also comprises and is arranged on some some row's permanent magnets some pieces of magnetic sensor chips be one to one drained through on wire wheel axis; Described tension seat panel is provided with positioning through hole;
Described mounting structure also comprises tension seat moving guiding mechanism, chip mount pad and positioning base; Described chip mount pad is positioned at described tension seat back side of panel side, and is removably interconnected with described positioning base; Some pieces of described magnetic sensor chips are arranged on chip mount pad, and this tension seat can only move left and right relative to chip mount pad under the guide effect of described tension seat moving guiding mechanism; Described chip mount pad is also provided with mounting-positioning holes; Described positioning base is fixed on described head;
Each described magnetic sensor chips when described positioning through hole aims at described mounting-positioning holes, just to any one piece of permanent magnet in that row's permanent magnet corresponding.
2. the mounting structure of the magnetic upper thread checkout gear of computer embroidering machine according to claim 1, is characterized in that, the fixed guide parts that described tension seat moving guiding mechanism comprises mobile guide parts and matches with these mobile guide parts; Described mobile guide parts are fixed on the back side of described tension seat panel, and described fixed guide parts are arranged on chip mount pad.
3. the mounting structure of the magnetic upper thread checkout gear of computer embroidering machine according to claim 2, it is characterized in that, described mobile guide parts comprise guide post bearing and a pair guide post, described guide post bearing is fixed on the back side of described tension seat panel, and the two ends of described a pair guide post are fixed on guide post bearing respectively; Described fixed guide parts comprise a pair fairlead, and each fairlead is provided with guide post through hole; This pair guide post can be each passed through described a pair guide post through hole of a pair fairlead in left and right slippingly.
4. the mounting structure of the magnetic upper thread checkout gear of computer embroidering machine according to claim 3, is characterized in that, a pair described fairlead and described chip mount pad are connected as a single entity.
5. the mounting structure of the magnetic upper thread checkout gear of the computer embroidering machine according to claim 1 or 2 or 3, is characterized in that, described chip mount pad comprises pedestal and chip mounting board; This pedestal has a chamber, and described chamber opening is in the end face of pedestal relative to described tension seat panel; This chip mounting board is fixed in described chamber, and described some pieces of magnetic sensor chips are fixed on this chip mounting board.
6. the mounting structure of the magnetic upper thread checkout gear of computer embroidering machine according to claim 5, it is characterized in that, this chip mount pad is also provided with coaxial prelocalization pipe and rear locating shaft, and this prelocalization pipe and rear locating shaft are respectively near the direction, side of tension seat back side of panel with extend away from the opposite side direction of tension seat back side of panel; Described prelocalization pipe is connected with the bottom surface of chamber, and through this chip mounting board; Described positioning base is provided with a centre bore passed for described rear locating shaft, rear locating shaft is through this centre bore, rear locating shaft is provided with annular flange flange away from one end of tension seat back side of panel, the annular flange flange of rear locating shaft is tight against positioning base that end face away from tension seat panel, and rear locating shaft is pressed on positioning base on that end face of tension seat panel by the nut be threaded with this rear locating shaft;
Described mounting-positioning holes is the centre bore of described prelocalization pipe.
7. the mounting structure of the magnetic upper thread checkout gear of computer embroidering machine according to claim 6, it is characterized in that, described rear locating shaft comprises outer tube and interior pipe, one end of described outer tube is connected with the bottom surface of chip mount pad, one end of described interior pipe is embedded within the outer tube, and the other end of described interior pipe penetrates in the centre bore of positioning base.
8. the mounting structure of the magnetic upper thread checkout gear of computer embroidering machine according to claim 1, is characterized in that, described tension seat comprises two rows wire-crossing wheel axle;
Described magnetic upper thread checkout gear comprises the two rows permanent magnet being positioned at one end of tension seat back side of panel side and two pieces of magnetic sensor chips up and down corresponding with this two rows permanent magnet respectively that are arranged on two rows wire-crossing wheel axle respectively;
Wherein, the center of each permanent magnet that top one is arranged in permanent magnet is on the first straight line, and the center that each permanent magnet of permanent magnet is arranged in below one is on the second straight line, and this second straight line and this first straight line are parallel to each other; This positioning through hole is arranged in immediately below any one piece of permanent magnet of top one row's permanent magnet or below one is arranged directly over any one piece of permanent magnet of permanent magnet, and on the perpendicular bisector being centrally located at the line of described first straight line and the second straight line of this positioning through hole;
Directly over described positioning through hole or immediately below that permanent magnet when described positioning through hole aims at described mounting-positioning holes, just to above or below that piece of magnetic sensor chips, and in these upper and lower two pieces of magnetic sensor chips remaining that piece of magnetic sensor chips also just to one piece of permanent magnet.
9. the mounting structure of the magnetic upper thread checkout gear of computer embroidering machine according to claim 1, is characterized in that, one end that each wire-crossing wheel axle is positioned at tension seat back side of panel side is covered with helmet, and the end face of helmet is provided with central recess; Described permanent magnet is arranged in the central recess of this helmet.
10. the mounting structure of the magnetic upper thread checkout gear of computer embroidering machine according to claim 1, is characterized in that, the aperture of described positioning through hole is equal with the aperture of described mounting-positioning holes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520630751.1U CN205000117U (en) | 2015-08-20 | 2015-08-20 | Computerized embroidery machine's magnetism upper thread detection device's mounting structure |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520630751.1U CN205000117U (en) | 2015-08-20 | 2015-08-20 | Computerized embroidery machine's magnetism upper thread detection device's mounting structure |
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| CN205000117U true CN205000117U (en) | 2016-01-27 |
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| CN201520630751.1U Active CN205000117U (en) | 2015-08-20 | 2015-08-20 | Computerized embroidery machine's magnetism upper thread detection device's mounting structure |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107119401A (en) * | 2016-02-24 | 2017-09-01 | 北京大豪科技股份有限公司 | The high position detecting device of pin and embroidery machine |
| CN110453400A (en) * | 2019-08-16 | 2019-11-15 | 北京大豪科技股份有限公司 | Embroidery machine upper thread condition detection method, device, electronic equipment and storage medium |
| CN110923978A (en) * | 2019-11-27 | 2020-03-27 | 福建睿能科技股份有限公司 | Embroidery machine and thread breakage detection method |
-
2015
- 2015-08-20 CN CN201520630751.1U patent/CN205000117U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107119401A (en) * | 2016-02-24 | 2017-09-01 | 北京大豪科技股份有限公司 | The high position detecting device of pin and embroidery machine |
| CN110453400A (en) * | 2019-08-16 | 2019-11-15 | 北京大豪科技股份有限公司 | Embroidery machine upper thread condition detection method, device, electronic equipment and storage medium |
| CN110923978A (en) * | 2019-11-27 | 2020-03-27 | 福建睿能科技股份有限公司 | Embroidery machine and thread breakage detection method |
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