CN204992064U - Batteries of electric vehicle connection socket - Google Patents
Batteries of electric vehicle connection socket Download PDFInfo
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- CN204992064U CN204992064U CN201520489310.4U CN201520489310U CN204992064U CN 204992064 U CN204992064 U CN 204992064U CN 201520489310 U CN201520489310 U CN 201520489310U CN 204992064 U CN204992064 U CN 204992064U
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Abstract
本实用新型涉及一种电动汽车电池连接插座,包括面板、基座固定座、前基座、后基座、背板及插针套,基座固定座设有贯通的空腔,空腔两侧有两个轴向设置的导向柱,前基座、后基座分别安装在空腔的前部及后部,后基座设有插针套安装通孔,前基座设有插针套容纳通孔,插针套安装在插针套安装通孔中并伸入到插针套容纳通孔内,基座固定座的外周有径向凸出的安装板,面板和背板相连,安装板设于面板和背板之间,安装板的侧面和面板之间连接有四个拉簧,基座固定座的前端、后端分别凸出于面板、背板。本实用新型连接牢固,各插针套之间互相绝缘隔离,防水、防尘效果好,提高安全性和可靠性,插针套的安装位置可以进行微调,使用灵活,接插更方便、可靠。
The utility model relates to a battery connection socket for an electric vehicle, comprising a panel, a base fixing seat, a front base, a rear base, a back plate and a pin cover, the base fixing seat is provided with a through cavity, and the two sides of the cavity There are two axially arranged guide posts, the front base and the rear base are respectively installed at the front and rear of the cavity, the rear base is provided with through holes for pin sleeve installation, and the front base is provided with pin sleeves to accommodate Through hole, the pin sleeve is installed in the pin sleeve installation through hole and extends into the pin sleeve receiving through hole, the outer periphery of the base fixing seat has a radially protruding mounting plate, the panel and the back plate are connected, and the mounting plate It is arranged between the panel and the back panel, four tension springs are connected between the side of the mounting plate and the panel, and the front end and the rear end of the base fixing seat respectively protrude from the panel and the back panel. The utility model is firmly connected, each pin sleeve is insulated from each other, has good waterproof and dustproof effects, and improves safety and reliability.
Description
技术领域technical field
本实用新型涉及电动汽车电池组件制造领域,尤其涉及一种电动汽车电池连接插座。The utility model relates to the field of manufacturing electric vehicle battery components, in particular to an electric vehicle battery connection socket.
背景技术Background technique
为了达到节能减排的目的,目前电动汽车的发展比较迅猛,电动汽车的动力由锂离子电池包提供,锂离子电池包由多个单体电池串并联构成,再根据需要将多个锂离子电池包进行串并联连接并安装到电池箱中,再将电池箱安装到电动汽车上,电池箱上的电信号接插件和电动汽车上的电信号接插件插接。目前电动汽车电池组件所用的电信号接插件结构较普通,在连接牢固性、密封性及安全性等方面均存在一定的不足,影响电信号接插件及电池组件的使用寿命,也影响电动汽车的可靠性。In order to achieve the purpose of energy saving and emission reduction, the development of electric vehicles is relatively rapid at present. The power of electric vehicles is provided by lithium-ion battery packs. The packages are connected in series and parallel and installed in the battery box, and then the battery box is installed on the electric vehicle, and the electrical signal connector on the battery box is plugged with the electrical signal connector on the electric vehicle. At present, the structure of electrical signal connectors used in electric vehicle battery components is relatively common, and there are certain deficiencies in connection firmness, sealing and safety, etc., which affect the service life of electrical signal connectors and battery components, and also affect the life of electric vehicles. reliability.
发明内容Contents of the invention
本实用新型主要解决原有电动汽车电池组件电信号接插件结构较普通,在连接牢固性、密封性及安全性等方面均存在一定的不足,影响电信号接插件及电池组件的使用寿命,也影响电动汽车的可靠性的技术问题;提供一种电动汽车电池连接插座,其结构巧妙,连接牢固,各插针套之间互相绝缘隔离,提高安全性和可靠性,从而延长电信号接插件及电池组件的使用寿命,也提高电动汽车使用的可靠性。The utility model mainly solves the problem that the electric signal connectors of the electric vehicle battery components are relatively common in structure, and there are certain deficiencies in connection firmness, sealing and safety, etc., which affect the service life of the electrical signal connectors and battery components. Technical issues that affect the reliability of electric vehicles; provide a battery connection socket for electric vehicles, which has an ingenious structure and firm connection, and each pin sleeve is insulated from each other to improve safety and reliability, thereby extending electrical signal connectors and sockets. The service life of battery components also improves the reliability of electric vehicles.
本实用新型同时解决原有电动汽车电池组件电信号接插件的插针、插针套的安装位置一般都是固定的,容易发生插头的插针和插座的插针套略有错位的现象,造成插座和插针无法顺利对接,存在定位死板、不够灵活、使用不方便的技术问题;提供一种电动汽车电池连接插座,其插针套的安装位置不是固定不变的,可以进行微调,就算插头的插针和插座的插针套略有错位,通过微调也能将插座上的插针套和插头上的插针顺利、准确地进行对接,使用灵活,接插方便、可靠。The utility model also solves the problem that the installation positions of the pins and pin sleeves of the electric signal connectors of the original electric vehicle battery components are generally fixed, and it is easy for the pins of the plug and the pin sleeves of the socket to be slightly misaligned, resulting in The socket and pins cannot be connected smoothly, and there are technical problems such as rigid positioning, inflexibility, and inconvenient use; provide a battery connection socket for electric vehicles, the installation position of the pin cover is not fixed, and can be fine-tuned, even if the plug The pins of the socket and the pin sleeves of the socket are slightly misaligned, and the pin sleeves on the socket and the pins on the plug can be smoothly and accurately connected through fine-tuning. It is flexible to use, convenient and reliable to connect.
本实用新型的上述技术问题主要是通过下述技术方案得以解决的:本实用新型包括面板、基座固定座、前基座、后基座、背板及若干插针套,所述的基座固定座的中间设有轴向设置的并贯通于基座固定座的空腔,所述的前基座、后基座分别安装在所述的空腔的前部及后部,所述的后基座设有插针套安装通孔,所述的前基座设有和所述的插针套安装通孔相对应的插针套容纳通孔,所述的插针套一一对应地安装在所述的插针套安装通孔中,并且插针套的前端伸入所述的前基座并位于所述的插针套容纳通孔内,所述的基座固定座的外周设有径向凸出的安装板,所述的面板和背板相连,安装板设于面板和背板之间,基座固定座的前端、后端分别凸出于所述的面板、背板。使用时,面板朝向与插座相匹配的插头,插针套和插头的插针插接,位于背板这侧的插针套和导线线束连接。本实用新型结构巧妙,连接牢固,插针套不暴露在外,都位于插针套容纳通孔中,而且各插针套之间互相绝缘隔离,避免发生异常接触和短路,大大提高了使用的安全性和可靠性。The above-mentioned technical problems of the utility model are mainly solved by the following technical solutions: the utility model comprises a panel, a base fixing seat, a front base, a rear base, a back plate and several pin sleeves, the base The middle of the fixed seat is provided with a cavity axially arranged and connected to the base fixed seat. The front base and the rear base are installed on the front and rear of the cavity respectively, and the rear The base is provided with pin sleeve installation through holes, and the front base is provided with pin sleeve receiving through holes corresponding to the described pin sleeve installation through holes, and the described pin sleeves are installed one by one. In the pin sleeve installation through hole, and the front end of the pin sleeve extends into the front base and is located in the pin sleeve receiving through hole, the outer periphery of the base fixing seat is provided with A radially protruding mounting plate, the panel is connected to the back plate, the mounting plate is arranged between the panel and the back plate, the front end and the rear end of the base fixing seat respectively protrude from the panel and the back plate. When in use, the panel faces the plug that matches the socket, the pin cover is plugged with the pins of the plug, and the pin cover on the side of the back panel is connected with the wire harness. The utility model has ingenious structure, firm connection, the pin sleeves are not exposed outside, they are all located in the receiving through holes of the pin sleeves, and each pin sleeve is insulated from each other, avoiding abnormal contact and short circuit, and greatly improving the safety of use sex and reliability.
作为优选,所述的基座固定座设有两个轴向设置的导向柱,两个导向柱位于所述的前基座及后基座的两侧。插座和插头连接时,插头上有和插座上的导向柱相匹配的导套,导向柱伸入到导套中,插座上的插针套和插头的插针插接。导套及导向柱,起到导向和定位作用,使插接更准确,同时提高插头和插座的连接牢固性,确保在电动汽车的行驶过程中受震动也不易脱离。Preferably, the base fixing seat is provided with two axially arranged guide columns, and the two guide columns are located on both sides of the front base and the rear base. When the socket and the plug are connected, the plug has a guide sleeve matching the guide column on the socket, the guide column extends into the guide sleeve, and the pin cover on the socket is inserted into the pin of the plug. The guide sleeve and the guide post play the role of guiding and positioning, making the insertion more accurate, and at the same time improving the firmness of the connection between the plug and the socket, ensuring that the electric vehicle is not easily detached due to vibration during driving.
作为优选,所述的前基座的前平面设有若干插针套保护套,插针套保护套一一对应地设在所述的插针套容纳通孔的孔口。插针套伸入前基座上的插针套容纳通孔并位于插针套保护套内,便于插座上的插针套和插头上的插针相插接,便于插座上的导向柱和插头上的导套相插接。Preferably, the front plane of the front base is provided with several pin sleeve protective sleeves, and the pin sleeve protective sleeves are correspondingly arranged at the openings of the pin sleeve receiving through holes one by one. The pin cover extends into the pin cover receiving through hole on the front base and is located in the pin cover protective cover, which is convenient for the pin cover on the socket and the pins on the plug to be mated, and is convenient for the guide column on the socket and the plug The guide sleeves on the top are plugged together.
作为优选,所述的基座固定座的安装板的正面设有一个呈六边形的围框,构成基座固定座的前端,所述的插针套保护套及导向柱位于围框包围成的腔体内;所述的基座固定座的安装板的背面设有一个呈腰形结构的围边,围边形状和所述的基座固定座内的空腔形状一致并且围边设在空腔的腔口,所述的导向柱的后端设在围边的腰形结构的凹部。结构巧妙,布局合理。插座和插头相插接时,围框扣在插头壳体的外周,确保两者之间连接更牢固,不易松脱。As a preference, a hexagonal frame is provided on the front of the mounting plate of the base fixing seat to form the front end of the base fixing seat, and the pin cover protective cover and the guide post are located in the frame surrounded by a hexagonal frame. In the cavity; the back of the mounting plate of the base fixing seat is provided with a waist-shaped surrounding edge, the shape of the surrounding edge is consistent with the shape of the cavity in the base fixing seat and the surrounding edge is set in the hollow The mouth of the cavity, the rear end of the guide column is arranged in the concave part of the waist-shaped structure around the edge. The structure is ingenious and the layout is reasonable. When the socket and the plug are plugged together, the surrounding frame is buckled on the outer periphery of the plug housing to ensure that the connection between the two is firmer and not easy to loosen.
作为优选,所述的围框内设有一个和围框的内壁紧贴的密封圈,密封圈紧邻所述的安装板。插座和插头连接时,密封圈和插头的壳体紧密连接,既起到两者之间的紧固作用,又起到很好的防水、防尘效果。Preferably, the surrounding frame is provided with a sealing ring which is in close contact with the inner wall of the surrounding frame, and the sealing ring is adjacent to the mounting plate. When the socket and plug are connected, the sealing ring and the shell of the plug are closely connected, which not only plays a fastening role between the two, but also plays a good waterproof and dustproof effect.
作为优选,所述的面板的四个角落处各连接有一个与面板垂直的拉簧安装柱,拉簧安装柱的另一端和所述的背板相连,所述的安装板的侧面连接有四个拉簧,拉簧的另一端套在所述的拉簧安装柱上,四个拉簧以安装板的轴线为对称轴两两对称设置。本技术方案中,基座固定座和面板、背板都不是固定连接的,受拉簧的作用,基座固定座上的安装板相对固定地被限位在面板和背板围成的腔体中。由于拉簧可以伸缩,因此根据需要,基座固定座的上下、左右、前后位置均可以进行微调,使用非常灵活,故就算插头的插针和插座的插针套略有错位,通过微调也能将插座上的插针套和插头上的插针顺利、准确地进行对接,确保两者之间的接插更方便、更可靠。As a preference, each of the four corners of the panel is connected to a tension spring mounting column perpendicular to the panel, the other end of the tension spring mounting column is connected to the back plate, and the side of the mounting plate is connected to four Two extension springs, the other end of the extension spring is sleeved on the extension spring installation column, and the four extension springs are symmetrically arranged in pairs with the axis of the mounting plate as the axis of symmetry. In this technical solution, the base fixing seat is not fixedly connected with the panel and the back plate, and the mounting plate on the base fixing seat is relatively fixedly limited in the cavity surrounded by the panel and the back plate due to the action of the tension spring. middle. Since the tension spring can be stretched, the up and down, left and right, and front and rear positions of the base fixing seat can be fine-tuned according to needs, and the use is very flexible. Therefore, even if the pins of the plug and the pin sleeves of the socket are slightly misaligned, it can be adjusted through fine-tuning. The pin cover on the socket and the pin on the plug are smoothly and accurately connected to ensure that the connection between the two is more convenient and reliable.
作为优选,所述的前基座的后端设有一圈径向凸出的定位凸台,定位凸台形成的台肩朝前,所述的后基座的外周设有一圈台阶,台阶形成的台肩朝后,所述的基座固定座的空腔中设有一圈定位台肩,前基座的定位凸台和空腔中的定位台肩相抵,后基座的前平面和前基座的后平面紧靠,所述的基座固定座的后端设有环形的基座固定板,基座固定板的内边缘凸出于基座固定座的空腔并压在所述的后基座的台阶上。安装时,先从基座固定座的后端装入前基座,前基座的定位凸台和空腔中的定位台肩相抵,再从基座固定座的后端装入后基座,使后基座的前平面紧靠前基座的后平面,再在基座固定座的后平面上安装上基座固定板,基座固定板压住后基座的台阶,完成前基座及后基座的固定。安装和维护都很方便。As a preference, the rear end of the front base is provided with a circle of radially protruding positioning bosses, the shoulders formed by the positioning bosses face forward, and the outer periphery of the rear base is provided with a circle of steps, the steps formed The shoulder faces backwards, and a circle of positioning shoulders is provided in the cavity of the base fixing seat, the positioning boss of the front base is offset against the positioning shoulder in the cavity, and the front plane of the rear base and the front base close to the rear plane of the base holder, the rear end of the base holder is provided with an annular base holder plate, the inner edge of the base holder plate protrudes from the cavity of the base holder and is pressed against the rear base on the steps of the seat. When installing, first install the front base from the rear end of the base fixing seat, the positioning boss of the front base and the positioning shoulder in the cavity are offset, and then install the rear base from the rear end of the base fixing seat, Make the front plane of the rear base close to the rear plane of the front base, and then install the base fixing plate on the back plane of the base fixing seat, and the base fixing plate presses the steps of the rear base to complete the front base and Fixing of the rear base. Easy to install and maintain.
作为优选,所述的前基座、后基座的左右两侧均呈弧形内凹,构成前基座及后基座的腰形结构,所述的前基座的插针套容纳通孔有六个,其中四个为大孔,其余两个为小孔,两个小孔和一个大孔构成一组,并且两个小孔和一个大孔分布成等腰三角形结构,且大孔位于等腰三角形的顶角,两组插针套容纳通孔分别对称地位于前基座腰形结构的两端;所述的后基座的插针套安装通孔有六个,其中四个为大孔,其余两个为小孔;所述的插针套有六个,其中四个插针套为细插针套,其余两个插针套为粗插针套,细插针套设在小孔中,粗插针套设在大孔中。本技术方案构成六芯插座,四个细插针套连接通讯信号线,两个粗插针套连接电动汽车发动机的正、负极,为动力电源输入插针套。插针套布局合理,结构稳定,插座外形美观。As a preference, the left and right sides of the front base and the rear base are arc-shaped and concave, forming a waist-shaped structure of the front base and the rear base, and the pin sleeves of the front base accommodate through holes There are six, four of which are large holes, and the remaining two are small holes. Two small holes and one large hole form a group, and the two small holes and one large hole are distributed in an isosceles triangle structure, and the large hole is located at The top corner of the isosceles triangle, the two sets of pin sleeve receiving through holes are symmetrically located at the two ends of the waist structure of the front base; there are six pin sleeve installation through holes of the rear base, four of which are large holes, and the remaining two are small holes; there are six pin sleeves, four of which are thin pin sleeves, and the remaining two pin sleeves are thick pin sleeves, and the thin pin sleeves are located in the In the small hole, the thick pin is sleeved in the large hole. The technical scheme constitutes a six-core socket, four thin pin sleeves are connected to the communication signal line, and two thick pin sleeves are connected to the positive and negative poles of the electric vehicle engine, which are power supply input pin sleeves. The layout of the pin sleeve is reasonable, the structure is stable, and the appearance of the socket is beautiful.
作为优选,所述的后基座的后平面设有两个凸圈,两个凸圈分别设在所述的插针套安装通孔中两个大孔的孔口。两个粗插针套比细插针套要长,凸圈的设置,确保能完全地包围在粗插针套的周围,提高安全性和可靠性。Preferably, the rear plane of the rear base is provided with two protruding rings, and the two protruding rings are respectively provided at the openings of the two large holes in the through holes for installing the pin sleeves. The two thick pin sleeves are longer than the thin pin sleeves, and the protruding rings ensure that they can completely surround the thick pin sleeves, thereby improving safety and reliability.
作为优选,所述的基座固定座的后端设有线束防护板,线束防护板设有两个带有围圈的通孔,所述的两个粗插针套的后端连接有六角螺母,六角螺母的后端嵌装在线束防护板的通孔中,线束防护板的通孔上的围圈和所述的后基座的插针套安装通孔之间设有环形密封垫,线束防护板的后平面设有三块互相平行的隔板,中间的隔板设在线束防护板的两个通孔之间,其余两块隔板分别设在线束防护板的两个通孔的外侧。插针套的形状,根据电动汽车上连接线束的需要可以更改。本技术方案中电动汽车连接线束的连接方式为:将连接线束缠绕到插针套上,再在插针套尾部拧上六角螺母。由于六角螺母体积相对较大,增大了发生异常碰触的危险,而线束防护板的设置,有效避免了这种危险的发生。中间的隔板起到隔离正、负极的作用,避免两者发生异常碰触而短路,两侧的隔板对输出的正、负极起到保护作用,防止其它物件与两者发生异常碰触,提高安全性和可靠性。插针套采用其它形状时,连接线束和插针套的连接采用其它方式,可以不需要线束防护板、六角螺母及环形密封垫。As a preference, the rear end of the base fixing seat is provided with a wire harness protection plate, and the wire harness protection plate is provided with two through holes with circles, and the rear ends of the two thick pin sleeves are connected with hexagon nuts , the rear end of the hex nut is embedded in the through hole of the wire harness protective plate, and an annular gasket is provided between the circle on the through hole of the wire harness protective plate and the pin sleeve installation through hole of the rear base, and the wire harness The rear plane of the protective plate is provided with three partitions parallel to each other, the middle partition is arranged between the two through holes of the wire harness protective plate, and the remaining two partitions are respectively arranged outside the two through holes of the wire harness protective plate. The shape of the pin sleeve can be changed according to the needs of connecting the wiring harness on the electric vehicle. The connection method of the electric vehicle connecting wire harness in this technical solution is as follows: the connecting wire harness is wound on the pin sleeve, and then a hexagonal nut is screwed on the tail of the pin sleeve. Due to the relatively large size of the hexagonal nut, the risk of abnormal contact is increased, and the setting of the wire harness shield effectively avoids this risk. The partition in the middle plays the role of isolating the positive and negative poles to avoid short circuit due to abnormal contact between the two. The partitions on both sides protect the positive and negative poles of the output and prevent other objects from abnormally touching the two. Improve safety and reliability. When the pin sleeve adopts other shapes, the connecting wire harness and the pin sleeve are connected in other ways, and the wire harness protective plate, hexagon nut and ring seal can be unnecessary.
本实用新型的有益效果是:结构巧妙,连接牢固,安装和维护方便,插针套的安装位置可以进行微调,就算插头的插针和插座的插针套略有错位,通过微调也能将插座上的插针套和插头上的插针顺利、准确地进行对接,使用灵活,接插方便、可靠,而且各插针套之间互相绝缘隔离,插针套之间、插针套和其他物体之间不会发生异常碰触,提高安全性和可靠性,防水、防尘效果好,从而延长插座及电池组件的使用寿命,提高电动汽车使用的可靠性。The beneficial effects of the utility model are: ingenious structure, firm connection, convenient installation and maintenance, the installation position of the pin cover can be fine-tuned, even if the pins of the plug and the pin cover of the socket are slightly misaligned, the socket can be adjusted by fine-tuning. The pin sleeves on the plug and the pins on the plug are smoothly and accurately docked, flexible to use, convenient and reliable to connect, and each pin sleeve is insulated from each other, and the pin sleeves, pin sleeves and other objects There will be no abnormal contact between them, which improves safety and reliability, and has good waterproof and dustproof effects, thereby prolonging the service life of sockets and battery components and improving the reliability of electric vehicles.
附图说明Description of drawings
图1是本实用新型正面的一种立体结构示意图。Fig. 1 is a kind of three-dimensional structure schematic diagram of the front of the utility model.
图2是本实用新型背面的一种立体结构示意图。Fig. 2 is a schematic diagram of a three-dimensional structure of the back of the utility model.
图3是本实用新型背面的一种主视结构示意图。Fig. 3 is a schematic structural diagram of a front view of the back of the utility model.
图4是本实用新型中拉簧安装位置的一种局部放大结构示意图。Fig. 4 is a partially enlarged structural schematic diagram of the installation position of the tension spring in the utility model.
图5是本实用新型正面朝上的一种立体分解结构示意图。Fig. 5 is a three-dimensional exploded schematic diagram of the utility model facing upward.
图6是本实用新型背面朝上的一种立体分解结构示意图。Fig. 6 is a three-dimensional exploded schematic diagram of the utility model with its back facing upward.
图中1.面板,2.基座固定座,3.前基座,4.后基座,5.背板,6.插针套,7.插针套安装通孔,8.插针套容纳通孔,9.安装板,10.导向柱,11.插针套保护套,12.围框,13.围边,14.密封圈,15.拉簧安装柱,16.拉簧,17.定位凸台,18.台阶,19.基座固定板,20.凸圈,21.线束防护板,22.六角螺母,23.环形密封垫,24.隔板。In the figure 1. Panel, 2. Base fixing seat, 3. Front base, 4. Rear base, 5. Back panel, 6. Pin sleeve, 7. Pin sleeve installation through hole, 8. Pin sleeve Accommodating through holes, 9. Mounting plate, 10. Guide post, 11. Pin sleeve protective cover, 12. Surrounding frame, 13. Surrounding edge, 14. Sealing ring, 15. Tension spring mounting post, 16. Tension spring, 17 .Positioning boss, 18. Step, 19. Base fixing plate, 20. Protruding ring, 21. Harness protection plate, 22. Hex nut, 23. Ring gasket, 24. Partition plate.
具体实施方式detailed description
下面通过实施例,并结合附图,对本实用新型的技术方案作进一步具体的说明。The technical solutions of the present utility model will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.
实施例1:本实施例的一种电动汽车电池连接插座,如图1、图2所示,包括面板1、基座固定座2、前基座3、后基座4、背板5及六个插针套6。基座固定座2的中间有一轴向设置的并贯通于基座固定座2的空腔,空腔呈腰形,空腔左右侧的侧面是个径向内凸的弧形面,基座固定座2的外周有一径向凸出的安装板9,如图5所示,安装板9的正面有一个呈六边形的围框12,构成基座固定座2的前端,安装板9的背面有一个呈腰形结构的围边13,围边13形状和基座固定座2内的空腔形状一致并且围边13围在空腔的腔口。面板1背面有围边,面板1和背板5相连后两者之间形成腔体,安装板9被面板和背板围在腔体中,基座固定座正面的围框、背面的围边分别凸出于面板1、背板5。如图4、图5、图6所示,面板1的四个角落处各连接有一个与面板1垂直的拉簧安装柱15,拉簧安装柱15的另一端和背板5相连,安装板9的侧面连接有四个拉簧16,拉簧16的另一端套在拉簧安装柱15上,四个拉簧16以安装板9的轴线为对称轴两两对称设置。前基座3、后基座4分别安装在基座固定座2的空腔的前部及后部,前基座3的后端有一圈径向凸出的定位凸台17,定位凸台17形成的台肩朝前,后基座4的外周有一圈台阶18,台阶18形成的台肩朝后,基座固定座2的空腔中有一圈定位台肩,前基座3的定位凸台17和空腔中的定位台肩相抵,后基座4的前平面和前基座3的后平面紧靠,基座固定座2的后端的围边上安装有环形的基座固定板19,基座固定板19的内边缘凸出于基座固定座2的空腔并压在后基座4的台阶18上,将前基座及后基座固定在基座固定座中。后基座4中有插针套安装通孔7,前基座3有和插针套安装通孔7相对应的插针套容纳通孔8,前基座3的前平面还有六个插针套保护套11,插针套保护套11一一对应地围在插针套容纳通孔8的孔口,插针套6一一对应地安装在插针套安装通孔7中,并且插针套6的前端穿过前基座3的插针套容纳通孔并位于插针套保护套11内。前基座3、后基座4的左右两侧均呈弧形内凹,构成前基座3及后基座4的腰形结构,前基座3的插针套容纳通孔8有六个,其中四个为大孔,其余两个为小孔,两个小孔和一个大孔构成一组,并且两个小孔和一个大孔分布成等腰三角形结构,且大孔位于等腰三角形的顶角,两组插针套容纳通孔8分别对称地位于前基座3腰形结构的两端;后基座4的插针套安装通孔7有六个,其中四个为大孔,其余两个为小孔;插针套6有六个,其中四个插针套6为细插针套,其余两个插针套6为粗插针套,细插针套装在小孔中,粗插针套装在大孔中。后基座4的后平面有两个凸圈20,两个凸圈20分别围在插针套安装通孔7中两个大孔的孔口。基座固定座2上还有两个轴向设置的导向柱10,两个导向柱10位于前基座3及后基座4的两侧,插针套保护套11及导向柱10位于基座固定座的围框12包围成的腔体内,导向柱10的后端位于基座固定座的围边13的腰形结构的凹部。围框12内嵌装有一个和围框12的内壁紧贴的密封圈14,密封圈14和安装板9紧靠。Embodiment 1: An electric vehicle battery connection socket of this embodiment, as shown in Figure 1 and Figure 2, includes a panel 1, a base holder 2, a front base 3, a rear base 4, a back plate 5 and six 6 pin sets. In the middle of the base fixing seat 2, there is a cavity axially arranged and connected to the base fixing seat 2. The cavity is waist-shaped, and the left and right sides of the cavity are radially inwardly convex arc surfaces. The outer periphery of 2 has a radially protruding mounting plate 9, as shown in Figure 5, a hexagonal enclosure 12 is arranged on the front of the mounting plate 9, forming the front end of the base holder 2, and the back side of the mounting plate 9 has A surrounding edge 13 in a waist-shaped structure, the shape of the surrounding edge 13 is consistent with the shape of the cavity in the base holder 2 and the surrounding edge 13 surrounds the opening of the cavity. There is a border on the back of the panel 1, and a cavity is formed between the panel 1 and the back panel 5 after they are connected, and the mounting plate 9 is surrounded by the panel and the back panel in the cavity. Protrude from the panel 1 and the back panel 5 respectively. As shown in Figure 4, Figure 5 and Figure 6, the four corners of the panel 1 are respectively connected with a tension spring mounting column 15 perpendicular to the panel 1, and the other end of the tension spring mounting column 15 is connected with the back plate 5, and the mounting plate The side of 9 is connected with four extension springs 16, and the other end of extension spring 16 is enclosed within on the extension spring mounting post 15, and four extension springs 16 are symmetrically arranged in pairs with the axis of mounting plate 9 as the axis of symmetry. The front base 3 and the rear base 4 are respectively installed on the front and the rear of the cavity of the base holder 2, and the rear end of the front base 3 has a circle of radially protruding positioning bosses 17, and the positioning bosses 17 The formed shoulder is forward, and there is a circle of steps 18 on the periphery of the rear base 4, and the shoulder formed by the step 18 faces backwards, and a circle of positioning shoulders is arranged in the cavity of the base holder 2, and the positioning boss of the front base 3 17 and the positioning shoulder in the cavity, the front plane of the rear base 4 and the rear plane of the front base 3 are close to each other, and an annular base fixing plate 19 is installed on the periphery of the rear end of the base fixing seat 2, The inner edge of the base fixing plate 19 protrudes from the cavity of the base fixing seat 2 and presses on the step 18 of the rear base 4, so that the front base and the rear base are fixed in the base fixing seat. The rear base 4 has pin sleeve installation through holes 7, the front base 3 has pin sleeve receiving through holes 8 corresponding to the pin sleeve installation through holes 7, and the front plane of the front base 3 has six pin sleeves. The needle cover protective cover 11 and the pin cover protective cover 11 surround the opening of the pin cover receiving through hole 8 one by one, and the pin cover 6 is installed in the pin cover installation through hole 7 one by one, and the insertion The front end of the needle cover 6 passes through the pin cover receiving through hole of the front base 3 and is located in the pin cover protective cover 11 . The left and right sides of the front base 3 and the rear base 4 are curved and concave, forming the waist structure of the front base 3 and the rear base 4. There are six through holes 8 for the pin sleeves of the front base 3 , four of which are large holes, and the remaining two are small holes, two small holes and one large hole form a group, and the two small holes and one large hole are distributed into an isosceles triangle structure, and the large hole is located in the isosceles triangle The two sets of pin sleeve receiving through holes 8 are symmetrically located at the two ends of the waist structure of the front base 3; there are six pin sleeve mounting through holes 7 on the rear base 4, four of which are large holes , the remaining two are small holes; there are six pin sleeves 6, four of which are thin pin sleeves, and the remaining two pin sleeves 6 are thick pin sleeves, and the thin pin sleeves are set in the small holes , the thick pin fits in the big hole. There are two protruding rings 20 on the rear plane of the rear base 4, and the two protruding rings 20 respectively surround the openings of the two large holes in the through holes 7 for installing the pin sleeves. There are also two axially arranged guide posts 10 on the base holder 2, the two guide posts 10 are located on both sides of the front base 3 and the rear base 4, and the pin sleeve protective sleeve 11 and the guide post 10 are located on the base In the cavity surrounded by the surrounding frame 12 of the fixing seat, the rear end of the guide column 10 is located in the concave part of the waist-shaped structure of the surrounding edge 13 of the fixing seat of the base. The surrounding frame 12 is embedded with a sealing ring 14 which is in close contact with the inner wall of the surrounding frame 12 , and the sealing ring 14 is in close contact with the mounting plate 9 .
使用时,插针套的后端连接电动汽车上的连接线束,四个细插针套连接信号线,两个粗插针套连接电动汽车发动机的正、负极,为电源输入端子。面板朝向与插座相匹配的插头,插针套和插头的插针插接,导向柱和插头的导套插接,基座固定座的围框扣在插头壳体的外周,密封圈和插头的壳体紧密连接,既起到两者之间的紧固作用,又起到很好的防水、防尘效果。由于拉簧可以伸缩,因此根据需要,基座固定座的上下、左右、前后位置均可以进行微调,使用非常灵活,故就算插头的插针和插座的插针套略有错位,通过微调也能将插座上的插针套和插头上的插针顺利、准确地进行对接,确保两者之间的接插更方便、更可靠。本实用新型结构巧妙,连接牢固,插针套不暴露在外,都位于插针套保护套中,各插针套之间互相绝缘隔离,避免发生异常接触和短路,提高安全性和可靠性,从而延长插座、插头及电池组件的使用寿命,也提高电动汽车的可靠性。When in use, the rear end of the pin sleeve is connected to the connecting wire harness on the electric vehicle, four thin pin sleeves are connected to the signal line, and two thick pin sleeves are connected to the positive and negative poles of the electric vehicle engine, which are power input terminals. The panel faces the plug that matches the socket, the pin sleeve is connected with the pin of the plug, the guide post is connected with the guide sleeve of the plug, the frame of the base fixing seat is buckled on the outer periphery of the plug housing, the sealing ring and the plug The shell is tightly connected, which not only plays a fastening role between the two, but also plays a good waterproof and dustproof effect. Since the tension spring can be stretched, the up and down, left and right, and front and rear positions of the base fixing seat can be fine-tuned according to needs, and the use is very flexible. Therefore, even if the pins of the plug and the pin sleeves of the socket are slightly misaligned, it can be adjusted through fine-tuning. The pin cover on the socket and the pin on the plug are smoothly and accurately connected to ensure that the connection between the two is more convenient and reliable. The utility model has ingenious structure and firm connection. The pin sleeves are not exposed outside and are all located in the pin sleeve protective cover. The pin sleeves are insulated from each other to avoid abnormal contact and short circuit, and improve safety and reliability. Extending the service life of sockets, plugs and battery components also improves the reliability of electric vehicles.
实施例2:本实施例的一种电动汽车电池连接插座,基座固定板19上安装有线束防护板21,线束防护板21的前平面有四个支撑脚,四个支撑脚和基座固定板固定,线束防护板21有两个带有围圈的通孔,围圈凸出于基座固定座的前平面,两个粗插针套的后端连接有六角螺母22,六角螺母22的后端嵌装在线束防护板21的通孔中,线束防护板21的通孔上的围圈和后基座4的两个凸圈20相抵,围圈和凸圈之间装有六角形的环形密封垫23。如图2、图3所示,线束防护板21的后平面垂直连有三块互相平行的隔板24,中间的隔板24挡在线束防护板21的两个通孔之间,其余两块隔板24分别挡在线束防护板21的两个通孔的外侧,这两块隔板的外侧面还分别连接有三块三角形的加强支撑板。其余结构同实施例1。Embodiment 2: An electric vehicle battery connection socket in this embodiment, a wire harness shield 21 is installed on the base fixing plate 19, and the front plane of the wire harness shield 21 has four supporting feet, and the four supporting feet are fixed to the base The board is fixed, and the wire harness protective plate 21 has two through holes with a circle. The circle protrudes from the front plane of the base fixing seat. The rear ends of the two thick pin sleeves are connected with hexagon nuts 22. The hexagon nuts 22 The rear end is embedded in the through hole of the wire harness protective plate 21, and the circle on the through hole of the wire harness protective plate 21 is offset against the two protruding rings 20 of the rear base 4, and a hexagonal Ring gasket 23. As shown in Figure 2 and Figure 3, the rear plane of the wire harness shield 21 is vertically connected with three partitions 24 parallel to each other, the middle partition 24 blocks between the two through holes of the wire harness shield 21, and the remaining two partitions The plates 24 respectively block the outer sides of the two through holes of the wire harness protective plate 21 , and the outer surfaces of the two partition plates are respectively connected with three triangular reinforcing support plates. All the other structures are with embodiment 1.
本实施例中电动汽车连接线束的连接方式为:将连接线束缠绕到插针套上,再在插针套尾部拧上六角螺母。由于六角螺母体积相对较大,增大了发生异常碰触的危险,线束防护板的设置,有效避免了这种危险的发生。中间的隔板起到隔离正、负极的作用,避免两者发生异常碰触而短路,两侧的隔板对输出的正、负极起到保护作用,防止其它物件与两者发生异常碰触,提高安全性和可靠性。In this embodiment, the connecting wire harness of the electric vehicle is connected in the following manner: the connecting wire harness is wound on the pin sleeve, and then a hex nut is screwed on the tail of the pin sleeve. Due to the relatively large size of the hexagonal nut, the risk of abnormal contact is increased, and the setting of the wire harness shield effectively avoids this risk. The partition in the middle plays the role of isolating the positive and negative poles to avoid short circuit due to abnormal contact between the two. The partitions on both sides protect the positive and negative poles of the output and prevent other objects from abnormally touching the two. Improve safety and reliability.
Claims (8)
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| CN201520489310.4U CN204992064U (en) | 2015-07-03 | 2015-07-03 | Batteries of electric vehicle connection socket |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105281098A (en) * | 2015-07-03 | 2016-01-27 | 浙江时空能源技术有限公司 | Electric automobile battery connection socket |
| WO2018103669A1 (en) * | 2016-12-06 | 2018-06-14 | 苏州宝时得电动工具有限公司 | High-pressure cleaning machine and high-pressure cleaning machine assembly |
| CN108212585A (en) * | 2016-12-09 | 2018-06-29 | 苏州宝时得电动工具有限公司 | Jetting machine and its component |
| CN108879184A (en) * | 2017-05-08 | 2018-11-23 | 卓爱普科技(北京)有限公司 | A kind of stereo garage charging insert is from control |
| US11309610B2 (en) | 2016-10-10 | 2022-04-19 | Alfred Kärcher SE & Co. KG | Electrical energy storage device and electrical appliance |
| US11777180B2 (en) | 2018-05-07 | 2023-10-03 | Positec Power Tools (Suzhou) Co., Ltd. | Battery pack and power tool assembly |
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- 2015-07-03 CN CN201520489310.4U patent/CN204992064U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105281098A (en) * | 2015-07-03 | 2016-01-27 | 浙江时空能源技术有限公司 | Electric automobile battery connection socket |
| US11309610B2 (en) | 2016-10-10 | 2022-04-19 | Alfred Kärcher SE & Co. KG | Electrical energy storage device and electrical appliance |
| WO2018103669A1 (en) * | 2016-12-06 | 2018-06-14 | 苏州宝时得电动工具有限公司 | High-pressure cleaning machine and high-pressure cleaning machine assembly |
| CN108212585A (en) * | 2016-12-09 | 2018-06-29 | 苏州宝时得电动工具有限公司 | Jetting machine and its component |
| CN108879184A (en) * | 2017-05-08 | 2018-11-23 | 卓爱普科技(北京)有限公司 | A kind of stereo garage charging insert is from control |
| US11777180B2 (en) | 2018-05-07 | 2023-10-03 | Positec Power Tools (Suzhou) Co., Ltd. | Battery pack and power tool assembly |
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