CN204988063U - Intelligence percentage table and measurement system thereof - Google Patents
Intelligence percentage table and measurement system thereof Download PDFInfo
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- CN204988063U CN204988063U CN201520364468.9U CN201520364468U CN204988063U CN 204988063 U CN204988063 U CN 204988063U CN 201520364468 U CN201520364468 U CN 201520364468U CN 204988063 U CN204988063 U CN 204988063U
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Abstract
The utility model provides an intelligence percentage table and measurement system thereof, it includes percentage table and intelligent USB flash disk plug -in components, set up the USB jack on the percentage table, the USB plug of intelligence USB flash disk plug -in components with USB jack accordant connection. Measurement system includes as above a plurality ofly intelligent percentage table, host computer, measured data analytic record server, intelligence the percentage table respectively with measured data analytic record server is connected, measured data analytic record server with upper computer connection, through the host computer analysis the data that the intelligence percentage table recorded. The utility model discloses intelligence percentage table and measurement system thereof can realize traceing back of product measurement data and analysis, can realize the judgement of the qualified condition of product size, can realize how much views of linear dimension, judges the product size trend, refers to for product debugging personnel provide adjustment of size.
Description
Technical field
The utility model relates to product fields of measurement, particularly the intelligent dial gauge of one and measuring system thereof.
Background technology
In manufacturing enterprise, the measurement of product size is a kind of means of effective control for product quality.In various testing tool, dial gauge is one of requisite survey instrument in manufacture scene.Such as, in the manufacture process of the automobile structure of automotive field, inspection controllers need the fixing frequency go use dial gauge to measure the Qualification of manufacturing structure part size.
But after dial gauge develops into digital display type dial gauge of today by traditional pointer-type, the development of product is stagnated.Because the data analysis of product size is particularly important in process control, therefore objectively react in manufacture process at dimensional data, sometimes even can react the conversion trend manufacturing the manufacturing environment such as field apparatus, material.And scene needs dial gauge measurer man-machine in manufacture process, intelligence develops with no paper at all to data.
In the market, product size measurement dial gauge is generally divided into pointer dial gauge and digital display centimeter.Wherein, pointer dial gauge is progressively eliminated, and the substitute is the digital display centimeter of convenient reading.In addition, the paperless recording dial gauge that can realize manufacturing field measurement data does not also occur, therefore also just result in construction quality data analyst when analyzing qualitative data, data analysis can only be carried out by the papery qualitative data input computer of in-site measurement personnel.When digital display centimeter carries out measure linear size in use, need reviewer visually to judge the maximal and minmal value of linear dimension, and make this size of Logic judgment and whether meet product requirement.
But there is many defects in existing dial gauge: the reading one, recorded all cannot record automatically, cannot carry out large data traceability and statistical study, and data analysis is in Engineering Control, plays very important effect in quality analysis.
Two, logical operation cannot be carried out to data, when measure linear size, need to carry out plus-minus superposition and just can judge assay, increase the inspection difficulty of testing staff.
Three, whether qualified product size is, relies on operating personnel to judge completely.
Four, automatically cannot judge continuity data analysis, measure a certain size as by Linear-moving or rotating manner.When obtaining the maxima and minima of size, dial gauge cannot go out maxima and minima in this process by automatic analysis.Usually at present, carry out visual judgement by performance tests personnel, visual Dynamic Announce process acquires a certain degree of difficulty on the one hand, also can increase measuring error on the other hand.
Five, the conversion trend of linear dimension cannot be shown, and this trend often can play directive function to product size debugging.
Utility model content
The technical problems to be solved in the utility model is cannot record in order to overcome in prior art dial gauge survey measurements, cannot carry out mathematical logic computing and cannot carry out analyzing the defect judged, providing a kind of intelligent dial gauge and measuring system thereof.
The utility model solves above-mentioned technical matters by following technical proposals: a kind of intelligent dial gauge, its feature is, it comprises dial gauge and intelligent USB flash disk plug-in unit, described dial gauge is arranged USB jack, and the USB plug of described intelligent USB flash disk plug-in unit is mated with described USB jack and is connected.
Preferably, described intelligent USB flash disk plug-in unit inside is provided with microprocessor wireless data module, described microprocessor wireless data module comprises microcontroller, radio frequency chip and battery, described microcontroller is connected with described radio frequency chip, for controlling Signal reception and the transmission of described radio frequency chip, described battery is used for module for power supply.
Preferably, described intelligent USB flash disk plug-in unit comprises plug-in unit shell, described plug-in unit shell is provided with push button panel and regulates button, being also provided with secondary display screen, for display measurement data above described push button panel.
Preferably, described intelligent USB flash disk plug-in unit also comprises plug-in unit drain pan, and described microprocessor wireless data module is fixedly connected with the fixed block of described drain pan.
Preferably, described microprocessor wireless data module is also provided with electric capacity, diode, resistance, through tin point and track.
Preferably, the panel of described dial gauge is provided with main display, unit switching push button, shift knob and arranges initial point button.
Preferably, the panel of described intelligent USB flash disk plug-in unit is also provided with ACK button, arranges key, options button, plus-minus button, pilot lamp, size button and linear dimension logical operation arrange button, wherein said options button is for selecting size project.
Preferably, described size button comprises single-point size button, linear dimension button, compound size button.
Preferably, also indicator button is being provided with near the described key place that arranges.
The utility model additionally provides a kind of measuring system, its feature is, described measuring system comprises multiple intelligent dial gauge as above, host computer, measurement data analytic record server, described intelligent dial gauge is connected with described measurement data analytic record server respectively, described measurement data analytic record server is connected with described host computer, the data recorded by the described intelligent dial gauge of described host computer analysis.
Positive progressive effect of the present utility model is:
The utility model intelligence dial gauge and measuring system thereof can realize reviewing and analysis of product measurement data, the judgement of product size Qualification can be realized, the geometric view of linear dimension can be realized, judge that product size is moved towards, for production debugging personnel provide adjusted size reference.
Accompanying drawing explanation
The above and other feature of the utility model, character and advantage are by more obvious by what become below in conjunction with the description of drawings and Examples, and Reference numeral identical in the accompanying drawings represents identical feature all the time, wherein:
Fig. 1 is the structural representation of the utility model intelligence dial gauge.
Fig. 2 is the structural representation of dial gauge in the utility model intelligence dial gauge.
Fig. 3 is the structural representation of intelligent USB flash disk plug-in unit in the utility model intelligence dial gauge.
Fig. 4 is the back side decomposing schematic representation of intelligent USB flash disk plug-in unit in the utility model intelligence dial gauge.
Fig. 5 is the circuit board schematic diagram of the microprocessor wireless data module in the utility model intelligence dial gauge in intelligent USB flash disk plug-in unit.
Fig. 6 is the panel schematic diagram of the utility model intelligence dial gauge.
Fig. 7 is the instrumentation plan that the utility model intelligence dial gauge carries out measuring sleeve end face linear dimension.
Fig. 8 is the geometry zoomed-in view that sleeve end face linear dimension measured by the utility model intelligence dial gauge.
Fig. 9 is the structural representation of the utility model measuring system.
Embodiment
For above-mentioned purpose of the present utility model, feature and advantage can be become apparent, below in conjunction with accompanying drawing, embodiment of the present utility model is elaborated.
Set forth a lot of detail in the following description so that fully understand the utility model, but the utility model can also adopt other to be different from alternate manner described here to implement, therefore the utility model is not by the restriction of following public specific embodiment.
Fig. 1 is the structural representation of the utility model intelligence dial gauge.Fig. 2 is the structural representation of dial gauge in the utility model intelligence dial gauge.Fig. 3 is the structural representation of intelligent USB flash disk plug-in unit in the utility model intelligence dial gauge.Fig. 4 is the back side decomposing schematic representation of intelligent USB flash disk plug-in unit in the utility model intelligence dial gauge.
As shown in Figures 1 to 4, the utility model provides a kind of intelligent dial gauge 10, intelligent dial gauge 10 as the actuating station of detection system, for the on-the-spot dimensional measurement of product.Intelligence dial gauge 10 comprises dial gauge 11 and intelligent USB flash disk plug-in unit 12.Wherein, dial gauge 11 is provided with USB jack 111, the USB plug 121 of intelligent USB flash disk plug-in unit 12 and USB jack 111 are mated by pluggable mode and are connected.
Preferably, intelligent USB flash disk plug-in unit 12 inside is provided with microprocessor wireless data module 123, and microprocessor wireless data module 123 comprises radio frequency chip 124, microcontroller 125 and battery 126, and its model is preferably MSP430G2433IPW28 and CC1100E.Wherein, microcontroller 125 is connected with radio frequency chip 124, and for controlling Signal reception and the transmission of radio frequency chip 124, and battery 126 is for module for power supply.
When intelligent USB flash disk plug-in unit 12 insert dial gauge 11 measure time, microcontroller 125 controls radio frequency chip 124 and receives dial gauge data, and send back to after microcontroller 125 processes and again transmit retroeflection frequency module, be sent to upper end server by radio frequency chip 124 and receive.In data receiver and process of transmitting, radio frequency chip 124 is provided with low noise amplifier (LNA) and power amplifier (PA), and be intended to eliminate when data launching and receiving, environment is to the interference of data wave band.
Meanwhile, intelligent USB flash disk plug-in unit 12 comprises plug-in unit shell 122, plug-in unit shell 122 is provided with push button panel 30 and regulates button 40, being also provided with secondary display screen 20, for display measurement data above push button panel 30.Intelligence USB flash disk plug-in unit 12 also comprises plug-in unit drain pan 128, and microprocessor wireless data module 123 is fixedly connected with the fixed block 127 of plug-in unit drain pan 128, such as, adopt bolt to fix the fixed block 127 turning and join microprocessor wireless data module 123 and plug-in unit drain pan 128.
Fig. 5 is the circuit board schematic diagram of the microprocessor wireless data module in the utility model intelligence dial gauge in intelligent USB flash disk plug-in unit.Fig. 6 is the panel schematic diagram of the utility model intelligence dial gauge.
As shown in Figure 5 and Figure 6, further, microprocessor wireless data module 123 is also provided with electric capacity 120, diode 129, resistance 13, through tin point 14 and track 15.Track 15 connection in series-parallel forms radiofrequency emitting module and microprocessor control module herein, is only formation and the calculation process mode of the wireless data module that USB flash disk plug-in unit is described, but is not limited thereto in Fig. 5.The panel of dial gauge 11 is provided with main display 112, unit switching push button 113, shift knob 114 and initial point button 115 is set.
In addition, the panel of intelligent USB flash disk plug-in unit 12 is also provided with ACK button 17, arranges key 37, options button 34, plus-minus button 35, pilot lamp 16, size button 30 and linear dimension logical operation arrange button 36, wherein options button 34 is for selecting size project.Preferably, size button 30 comprises single-point size button 31, linear dimension button 32 and compound size button 33, and is also being provided with indicator button 38 near arranging key 37 place.
Fig. 7 is the instrumentation plan that the utility model intelligence dial gauge carries out measuring sleeve end face linear dimension.Fig. 8 is the geometry zoomed-in view that sleeve end face linear dimension measured by the utility model intelligence dial gauge.
As Fig. 7 and Fig. 8, shown in composition graphs 6, in an embodiment of the present utility model, before a certain product of Intelligent Measurement, need to be arranged by all size projects of Intelligent Measurement table to product, comprise the size item sequence number that a certain item size is set, dimensional measurement type, dimensional tolerence, and measurement result whether display logic operating characteristic etc., its concrete method to set up is as follows:
Intelligence dial gauge 11 can arrange the measurement size project of a certain product, as product X has ten dial gauge measurement sizes, ten dimensional datas of product X are then set by this table, comprise dimensional properties, single-point size and linear dimension are arranged, size allowable tolerance is arranged, and linear dimension maximal value MAX, minimum value MIN and/MAX ± MIN/2 ,/MAX ± MIN/ are arranged.Intelligence dial gauge method to set up and related description as follows:
One, measurement size item sequence number is set: after pressing options button 34, display size item sequence number on secondary display screen 20, long pressing arranges key 27 (Set key) until pilot lamp 16 lights, then arrange correspondingly-sized item, size item sequence number regulates amendment by plus-minus button 35 or arranges size item.
Two, measurement size type is set: single-point size button 31, linear dimension button 32 and compound size button 3 be corresponding measurement size type respectively, selects correspondingly-sized type, and long pressing arranges key 27, after corresponding pilot lamp 16 becomes green, namely completes setting.
Three, dimensional tolerence is set: by regulating button 40 to arrange dimensional tolerence, and adopt rotation mode to arrange.Secondary display screen 20 is switched, with the max min of display size tolerance again by plus-minus button 35.Regulate button 40 to regulate codomain by rotating, coordinate long pressing to arrange key 27, pilot lamp 16 virescence then represents that dimensional tolerence is arranged successfully.
Four, Max value and the Min value of linear dimension are set, display operating characteristic: be developed particularly the result for portioned product size at intelligent dial gauge 11 setting unit, needs to calculate linear dimension/MAX ± MIN/2 and/MAX ± MIN/ to judge whether the situation of size qualification.
Rear torsion beam rear-axle welding assembly as automobile measures the toe-in of torsion beam and flare is measured, be that the difference of two groups of data is to judge size Qualification, button 36 is set by the computing of linear operation select linear size logical, coordinates options button, and plus-minus button 35 realizes arranging.Its method to set up is, after the corresponding linear dimension project of selection, presses/MAX ± MIN/2 or/MAX ± MIN/ key simultaneously, arranges until namely indicator button 38 virescence can complete linear dimension computing.
Time as arranged certain size, press/MAX ± MIN/2 and key 27 is set arranges simultaneously.When measuring this size, main display 112 will show linear dimension real-time measurements, and secondary display screen 20 is by display/MAX+MIN/2 respectively and/MAX-MIN/2 two logic operation result.
Five, displaying contents is measured: during measurement, outside removing main display 112, separately add the secondary display screen 20 on USB flash disk plug-in unit, main display 112 shows the instantaneous value of single-point size and linear dimension, secondary display screen 20 show the maximal value Max of linear dimension and minimum M in or setting /MAX ± MIN/2 and/MAX ± MIN/ value.
Six, acknowledgement key: acknowledgement key 17 is acknowledgement key before measuring, and terminates to confirm keyboard, has qualified and underproof pilot lamp in acknowledgement key, in order to point out size qualification whether situation.
After completing all size initial setting up of a certain product, then in subsequent production manufacture process, intelligent dial gauge can be used to carry out intelligent measure to all sizes of product.Particularly, in the present embodiment for the size detection of the end face 51 of Fig. 7 middle sleeve 50.The end face 51 of sleeve 50 in size with linear dimension, during measurement, first carries out school zero to dial gauge 11, then table is inserted measuring basis, touches sleeve section.
By acknowledgement key 17, after key 17 to be confirmed sends gold-tinted, start to rotate cubing make dial gauge 11 along sleeve 50 end face 51 place arrow shown in direction rotate, the pointer of dial gauge 11 is rotated on the end face 51 of sleeve 50.After rotating a circle, again press acknowledgement key 17, complete this dimensional measurement, measurement data will import intelligent USB flash disk plug-in unit 12 into by dial gauge 11.
In intelligent USB flash disk plug-in unit 12, compare after initial setting up margin tolerance through microprocessor computing.Green or red when acknowledgement key 17 shows, redness then for exceeding pre-set dimension margin tolerance, after microprocessor computing by sleeve end face along sleeve direction maximal value, minimum value contrast is presented on secondary display screen 20 zero point.
In addition, microprocessor sends the size of the section 51 of sleeve 50 in real time to radio frequency chip 124, after radio frequency core 124 transcodings, data is delivered to measurement data analytic record server 62, host computer 61, forms dimensional drawing shape file at host computer 61 place.Engineering staff by graphic file know know sleeve end face size move towards trend, for debugging dimension analysis.
Operating personnel can use intelligent dial gauge to measure other sizes of product according to above-mentioned linear dimension practical measuring examples, and engineering staff carries out engineering analysis according to product size survey record table in host computer 61 to dimensional data.
Fig. 9 is the structural representation of the utility model measuring system.
As shown in Figure 9, the utility model additionally provides a kind of measuring system 60, and it comprises multiple intelligent dial gauge 10 as above, host computer 61, measurement data analytic record server 62.Multiple intelligent dial gauge 10 is connected with measurement data analytic record server 62 respectively, and measurement data analytic record server 62 is connected with host computer 61, analyzes by host computer 61 data that intelligent dial gauge 10 records.Use intelligent dial gauge 10 measurement size, determine measurement data, transfer to measurement data analytic record server 62 via dial gauge 10 again, host computer 61 reads dimensional data list from measurement data analytic record server 62, and by host computer 61 pairs of data analysis.
Although the foregoing describe embodiment of the present utility model, it will be understood by those of skill in the art that these only illustrate, protection domain of the present utility model is defined by the appended claims.Those skilled in the art, under the prerequisite not deviating from principle of the present utility model and essence, can make various changes or modifications to these embodiments, but these change and amendment all falls into protection domain of the present utility model.
Claims (10)
1. an intelligent dial gauge, is characterized in that, it comprises dial gauge and intelligent USB flash disk plug-in unit, described dial gauge is arranged USB jack, and the USB plug of described intelligent USB flash disk plug-in unit is mated with described USB jack and is connected.
2. intelligent dial gauge as claimed in claim 1, it is characterized in that, described intelligent USB flash disk plug-in unit inside is provided with microprocessor wireless data module, described microprocessor wireless data module comprises microcontroller, radio frequency chip and battery, described microcontroller is connected with described radio frequency chip, for controlling Signal reception and the transmission of described radio frequency chip, described battery is used for module for power supply.
3. intelligent dial gauge as claimed in claim 2, it is characterized in that, described intelligent USB flash disk plug-in unit comprises plug-in unit shell, described plug-in unit shell is provided with push button panel and regulates button, secondary display screen is also provided with, for display measurement data above described push button panel.
4. intelligent dial gauge as claimed in claim 3, is characterized in that, described intelligent USB flash disk plug-in unit also comprises plug-in unit drain pan, and described microprocessor wireless data module is fixedly connected with the fixed block of described drain pan.
5. intelligent dial gauge as claimed in claim 2, is characterized in that, described microprocessor wireless data module is also provided with electric capacity, diode, resistance, through tin point and track.
6. intelligent dial gauge as claimed in claim 1, is characterized in that, the panel of described dial gauge is provided with main display, unit switching push button, shift knob and arranges initial point button.
7. intelligent dial gauge as claimed in claim 3, it is characterized in that, the panel of described intelligent USB flash disk plug-in unit is also provided with ACK button, arranges key, options button, plus-minus button, pilot lamp, size button and linear dimension logical operation arrange button, wherein said options button is for selecting size project.
8. intelligent dial gauge as claimed in claim 7, is characterized in that, described size button comprises single-point size button, linear dimension button, compound size button.
9. intelligent dial gauge as claimed in claim 7, is characterized in that, is also being provided with indicator button near the described key place that arranges.
10. a measuring system, it is characterized in that, described measuring system comprises multiple intelligent dial gauge, host computer, measurement data analytic record server as described in the claims 1-9 any one, described intelligent dial gauge is connected with described measurement data analytic record server respectively, described measurement data analytic record server is connected with described host computer, the data recorded by the described intelligent dial gauge of described host computer analysis.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520364468.9U CN204988063U (en) | 2015-05-29 | 2015-05-29 | Intelligence percentage table and measurement system thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520364468.9U CN204988063U (en) | 2015-05-29 | 2015-05-29 | Intelligence percentage table and measurement system thereof |
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| Publication Number | Publication Date |
|---|---|
| CN204988063U true CN204988063U (en) | 2016-01-20 |
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| CN201520364468.9U Expired - Fee Related CN204988063U (en) | 2015-05-29 | 2015-05-29 | Intelligence percentage table and measurement system thereof |
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| CN (1) | CN204988063U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107504875A (en) * | 2016-06-14 | 2017-12-22 | 株式会社三丰 | Measuring instrument |
| CN109059703A (en) * | 2018-10-18 | 2018-12-21 | 南京星乔威泰克汽车零部件有限公司 | A kind of dial gauge with computing function |
-
2015
- 2015-05-29 CN CN201520364468.9U patent/CN204988063U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107504875A (en) * | 2016-06-14 | 2017-12-22 | 株式会社三丰 | Measuring instrument |
| CN107504875B (en) * | 2016-06-14 | 2021-05-14 | 株式会社三丰 | Measuring instrument |
| CN109059703A (en) * | 2018-10-18 | 2018-12-21 | 南京星乔威泰克汽车零部件有限公司 | A kind of dial gauge with computing function |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160120 Termination date: 20200529 |