CN204987902U - Glass melting furnace exhaust -heat boiler's heat transfer structure - Google Patents
Glass melting furnace exhaust -heat boiler's heat transfer structure Download PDFInfo
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- CN204987902U CN204987902U CN201520630880.0U CN201520630880U CN204987902U CN 204987902 U CN204987902 U CN 204987902U CN 201520630880 U CN201520630880 U CN 201520630880U CN 204987902 U CN204987902 U CN 204987902U
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Abstract
本实用新型涉及玻璃熔窑余热锅炉低温烟气(烟气温度低于180℃)利用领域,具体涉及玻璃熔窑余热锅炉的换热结构。包括壳体和水平设置于壳体内呈纵向分布的空气进气管组和空气出气管组,壳体侧壁上设有空气进气管组进气口、空气出气管组出气口,壳体顶部设有烟气入口,下部设有烟气出口,空气出气管组出气口与玻璃熔窑连通,空气进气管组出气端与空气出气管组进气端连通。将空气作为换热介质,利用常压的空气预热器取缔传统的高压除氧蒸发器,在管路被低温烟气腐蚀时不会造成设备停运,消除了余热锅炉的安全隐患。
The utility model relates to the utilization field of low-temperature flue gas (the temperature of the flue gas is lower than 180 DEG C) of a waste heat boiler of a glass melting furnace, in particular to a heat exchange structure of a waste heat boiler of a glass melting furnace. It includes the shell and the air inlet pipe group and the air outlet pipe group arranged vertically in the shell horizontally. The air inlet pipe group inlet and the air outlet pipe group outlet are arranged on the side wall of the shell. The flue gas inlet is provided with a flue gas outlet at the lower part, the outlet of the air outlet pipe group is connected with the glass melting furnace, and the outlet end of the air inlet pipe group is connected with the inlet end of the air outlet pipe group. Air is used as the heat exchange medium, and the traditional high-pressure deoxygenation evaporator is replaced by the normal-pressure air preheater. When the pipeline is corroded by low-temperature flue gas, the equipment will not be shut down, and the safety hazard of the waste heat boiler is eliminated.
Description
技术领域technical field
本实用新型涉及玻璃熔窑余热锅炉低温烟气(烟气温度低于180℃)利用领域,具体涉及玻璃熔窑余热锅炉的换热结构。The utility model relates to the utilization field of low-temperature flue gas (the temperature of the flue gas is lower than 180 DEG C) of a waste heat boiler of a glass melting furnace, in particular to a heat exchange structure of a waste heat boiler of a glass melting furnace.
背景技术Background technique
在玻璃生产过程中,熔窑在熔化原料中消耗大量燃料,产生大量成分复杂、带有腐蚀性的高温烟气,热能通常采用余热锅炉进行余热利用。在余热锅炉低温烟气通过的部位,目前通常以水为换热介质,采用除氧蒸发器为换热设备,利用烟气的余热加热锅炉给水,回收利用烟气余热。除氧蒸发器作压力容器的组成部分,从换热设备的设计、材料选择、制造、安装都有一套严格管理制度,要求严、设备制造周期长、成本高。由于玻璃生产原料和燃料复杂多变,产生的烟气成分复杂,高温烟气经余热锅炉换热至低温烟气后,在除氧蒸发器换热区域,烟气温度可能在腐蚀性气体的露点上下,极易对除氧蒸发器换热设备管道造成腐蚀,导致换热介质水的泄露,造成余热锅炉无法连续运行。因玻璃窑炉生产的连续性,余热锅炉停运将造成余热无法回收、能源浪费、回收利用效率低等问题。此外,余热锅炉停运后,后续烟气无法进行脱硝、脱硫、除尘处理,烟气不能达标排放,造成对空气的污染。除氧蒸发器作为余热锅炉的一部分,同为压力容器的组成部分,它的腐蚀是一个重大的安全隐患,为一个安全隐患源,安全风险大,设备管理难度大。In the process of glass production, the melting furnace consumes a large amount of fuel in melting raw materials, and produces a large amount of complex and corrosive high-temperature flue gas. The heat energy is usually used for waste heat utilization by waste heat boilers. At the part where the low-temperature flue gas of the waste heat boiler passes, water is usually used as the heat exchange medium at present, and the deoxygenation evaporator is used as the heat exchange equipment, and the waste heat of the flue gas is used to heat the boiler feed water, and the waste heat of the flue gas is recycled. Deoxygenation evaporator is used as an integral part of the pressure vessel. There is a set of strict management system from heat exchange equipment design, material selection, manufacture, and installation, with strict requirements, long equipment manufacturing cycle and high cost. Due to the complex and changeable raw materials and fuels for glass production, the composition of the flue gas produced is complex. After the high-temperature flue gas is heat-exchanged to the low-temperature flue gas through the waste heat boiler, the temperature of the flue gas may be at the dew point of the corrosive gas in the heat exchange area of the oxygen-removing evaporator. Up and down, it is very easy to cause corrosion to the pipes of the heat exchange equipment of the deaeration evaporator, resulting in the leakage of the heat exchange medium water, resulting in the inability of the waste heat boiler to operate continuously. Due to the continuity of glass furnace production, the outage of the waste heat boiler will cause problems such as the inability to recover waste heat, waste of energy, and low recycling efficiency. In addition, after the waste heat boiler is out of operation, the follow-up flue gas cannot be denitrified, desulfurized, and dust-removed, and the flue gas cannot be discharged up to the standard, causing air pollution. As a part of the waste heat boiler, the deoxygenation evaporator is also a part of the pressure vessel. Its corrosion is a major safety hazard. It is a source of safety hazards, with great safety risks and difficult equipment management.
实用新型内容Utility model content
为解决上述技术问题,本实用新型提供了一种安全、节能、无污染的玻璃熔窑余热锅炉的换热结构。In order to solve the above-mentioned technical problems, the utility model provides a heat exchange structure of a waste heat boiler of a glass melting furnace which is safe, energy-saving and pollution-free.
本实用新型技术方案是:一种玻璃熔窑余热锅炉的换热结构,包括壳体和水平设置于壳体内呈纵向分布的空气进气管组和空气出气管组,所述壳体侧壁上与空气进气管组对应位置设有空气进气管组进气口,与空气出气管组对应位置设有空气出气管组出气口,所述壳体顶部设有烟气入口,下部设有烟气出口,所述空气出气管组出气口与玻璃熔窑连通,所述空气进气管组出气端与空气出气管组进气端连通。The technical scheme of the utility model is: a heat exchange structure of a waste heat boiler of a glass melting furnace, which includes a shell and an air inlet pipe group and an air outlet pipe group horizontally arranged in the shell and distributed longitudinally. The corresponding position of the air intake pipe group is provided with an air inlet pipe group inlet, and the corresponding position of the air outlet pipe group is provided with an air outlet pipe group outlet. The top of the shell is provided with a smoke inlet, and the lower part is provided with a smoke outlet. The air outlet of the air outlet pipe group communicates with the glass melting furnace, and the air outlet end of the air inlet pipe group communicates with the air inlet end of the air outlet pipe group.
进一步的,所述空气进气管组和空气出气管组均包括竖直平行设置于壳体内且周边与壳体内壁固定连接的板状支架以及叠层固定于板状支架之间的多排管路,每排管路包括水平均匀分布的多根细管,所述板状支架板面上设有与细管相连通的小孔,所述细管与细管之间设有间隙,所述烟气入口与烟气出口之间通过该间隙连通,形成烟气换热通道。Further, the air inlet pipe group and the air outlet pipe group both include plate-shaped brackets arranged vertically and parallel in the housing and fixedly connected to the inner wall of the housing, and multiple rows of pipelines stacked and fixed between the plate-shaped brackets , each row of pipelines includes a plurality of thin tubes evenly distributed horizontally, small holes communicating with the thin tubes are provided on the surface of the plate-shaped support, a gap is provided between the thin tubes, and the smoke The gas inlet and the flue gas outlet communicate through the gap to form a flue gas heat exchange channel.
进一步的,所述空气进气管组出气端的板状支架和空气出气管组进气端的板状支架位于壳体同侧,且与壳体内壁之间设有空腔,该空腔形成空气进气管组与空气出气管组内气体流动的风道。Further, the plate-shaped support at the outlet end of the air inlet pipe group and the plate-shaped support at the air outlet end of the air outlet pipe group are located on the same side of the housing, and a cavity is provided between the inner wall of the housing, and the cavity forms an air intake pipe The air duct for gas flow in the group and the air outlet pipe group.
进一步的,所述空气出气管组出气口与玻璃熔窑之间连接有风机。Further, a fan is connected between the air outlet of the air outlet pipe group and the glass melting furnace.
进一步的,所述空气进气管组位于空气出气管组下方。Further, the air inlet pipe group is located below the air outlet pipe group.
本实用新型的有益效果:将空气作为换热介质,利用常压的空气预热器取缔传统的高压除氧蒸发器,且由多跟单独的细管作为运输换热介质的管路,即便一些细管被低温烟气腐蚀,也不会影响其它细管内空气的流动,因此不会造成设备停运,消除了余热锅炉的安全隐患。空气进气管组和空气出气管组由多根细管组成,与低温烟气的接触面积大,换热效果好;空气在吸收低温烟气的热量后送回玻璃熔窑助燃,降低了燃料的损耗,节约能源。采用此换热设备的余热锅炉运行周期长,余热回收效率高,换热设备投入少,经济效益好。后续烟气的脱硫、脱硝、除尘设备运行稳定,烟气达标排放,环保效益明显。The beneficial effects of the utility model: air is used as the heat exchange medium, and the traditional high-pressure deoxygenation evaporator is replaced by an air preheater at normal pressure, and many separate thin tubes are used as pipelines for transporting the heat exchange medium, even if some The thin tube is corroded by the low-temperature flue gas, and it will not affect the flow of air in other thin tubes, so it will not cause equipment shutdown and eliminate the safety hazard of the waste heat boiler. The air inlet pipe group and the air outlet pipe group are composed of multiple thin pipes, which have a large contact area with the low-temperature flue gas, and the heat exchange effect is good; after absorbing the heat of the low-temperature flue gas, the air is sent back to the glass melting furnace for combustion, which reduces the fuel consumption. Loss, save energy. The waste heat boiler adopting this heat exchange equipment has a long operation period, high waste heat recovery efficiency, less investment in heat exchange equipment, and good economic benefits. The subsequent flue gas desulfurization, denitrification, and dust removal equipment operate stably, and the flue gas discharge meets the standard, with obvious environmental protection benefits.
附图说明Description of drawings
图1为本实用新型主视图;Fig. 1 is a front view of the utility model;
图2为本实用新型俯视图;Fig. 2 is a top view of the utility model;
图3为空气进气管组(空气出气管组)主视图;Fig. 3 is the front view of the air intake pipe group (air outlet pipe group);
图4为空气进气管组(空气出气管组)俯视图;Fig. 4 is the top view of the air inlet pipe group (air outlet pipe group);
图中:1—壳体,2—细管,3—空气进气管组进气口,4—空气出气管组出气口,5—烟气入口,6—烟气出口,7—烟气换热通道,8—风道,9—板状支架。In the figure: 1—shell, 2—thin tube, 3—inlet of air inlet pipe group, 4—air outlet of air outlet pipe group, 5—inlet of flue gas, 6—outlet of flue gas, 7—heat exchange of flue gas Passage, 8—air duct, 9—plate support.
具体实施方式detailed description
以下结合附图和具体实施例对本实用新型作进一步的详细说明:Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail:
如图1和2所示,本实用新型包括壳体1,壳体1顶部设有烟气入口5,底部设有烟气出口6,侧壁上部设有空气进气管组进气口3和空气出气管组出气口4,空气出气管组出气口4位于侧壁上方,空气进气管组进气口3位于侧壁下方。壳体1内与空气进气管组进气口3对应位置设有空气进气管组,与空气出气管组出气口4对应位置设有空气出气管组,空气进气管组与空气出气管组结构完全相同。As shown in Figures 1 and 2, the utility model includes a housing 1, the top of the housing 1 is provided with a smoke inlet 5, the bottom is provided with a smoke outlet 6, and the upper part of the side wall is provided with an air inlet pipe group inlet 3 and an air inlet. The outlet 4 of the air outlet pipe group, the air outlet 4 of the air outlet pipe group is located above the side wall, and the air inlet 3 of the air intake pipe group is located below the side wall. In the housing 1, an air inlet pipe group is provided at a position corresponding to the air inlet pipe group inlet 3, and an air outlet pipe group is arranged at a position corresponding to the air outlet pipe group outlet 4. The air inlet pipe group and the air outlet pipe group have a complete structure same.
如图3和4所示为空气进气管组(空气出气管组)结构示意图,空气进气管组(空气出气管组)均包括竖直平行设置于壳体1内且周边与壳体1内壁固定连接的三块板状支架9以及叠层固定于板状支架9之间的多排管路,每排管路包括水平均匀分布的多根细管2,细管2穿过中间的板状支架9与两端的板状支架9焊接固定。板状支架9的板面上设有与细管2相连通的小孔,空气出气管组设置于空气进气管组上方,它们的细管与细管之间设有间隙,烟气入口5与烟气出口6之间通过该间隙连通,形成烟气换热通道7。As shown in Figures 3 and 4, it is a schematic structural view of the air intake pipe group (air outlet pipe group). Three connected plate-shaped supports 9 and multiple rows of pipelines stacked and fixed between the plate-shaped supports 9, each row of pipelines includes a plurality of thin tubes 2 evenly distributed horizontally, and the thin tubes 2 pass through the middle plate-shaped support 9 is welded and fixed with the plate support 9 at both ends. The plate surface of plate support 9 is provided with the small hole that communicates with capillary 2, and air outlet pipe group is arranged on the top of air inlet pipe group, is provided with gap between their capillary pipe and capillary, smoke inlet 5 and The flue gas outlets 6 communicate through the gap to form a flue gas heat exchange channel 7 .
空气进气管组进气端的板状支架与空气进气管组进气口3相对应,空气进气管组进气口3与大气相连通;空气出气管组出气端的板状支架与空气出气管组出气口4相对应,空气出气管组出气口4通过风机与玻璃熔窑连通。空气进气管组出气端的板状支架和空气出气管组进气端的板状支架位于壳体1同侧,且与壳体内壁之间设有空腔,该空腔形成空气进气管组与空气出气管组内气体流动的风道8,空气进气管组内的空气经该风道进入空气出气管组内。The plate-shaped support at the air intake end of the air intake pipe group corresponds to the air intake port 3 of the air intake pipe group, and the air intake port 3 of the air intake pipe group communicates with the atmosphere; Corresponding to the gas port 4, the gas outlet 4 of the air outlet pipe group communicates with the glass melting furnace through a fan. The plate-shaped bracket at the outlet end of the air intake pipe group and the plate-shaped support at the air inlet end of the air outlet pipe group are located on the same side of the housing 1, and a cavity is provided between the inner wall of the housing, and the cavity forms the connection between the air inlet pipe group and the air outlet. The air duct 8 for gas flow in the trachea group, the air in the air intake pipe group enters in the air outlet pipe group through this air duct.
玻璃熔窑产生的低温烟气通过烟气入口5进入壳体1内部,换热后的低温烟气通过烟气换热通道7经烟气出口6排出;而空气经空气进气管组进气口3进入空气进气管组内部的细管2内,吸收烟气的热量后经风机从空气出气管组出气口4抽出,并送至玻璃熔窑内助燃。既可以防止水介质泄漏导致的余热锅炉停运,又节约能源,而当细管2和壳体1内壁均可采用搪瓷材料作为涂层时,还可以起到防止腐蚀的效果,使得余热锅炉能够更好的运行。The low-temperature flue gas produced by the glass melting furnace enters the interior of the shell 1 through the flue gas inlet 5, and the low-temperature flue gas after heat exchange is discharged through the flue gas heat exchange channel 7 and the flue gas outlet 6; while the air passes through the air inlet of the air intake pipe group. 3 Enter the thin tube 2 inside the air inlet pipe group, absorb the heat of the flue gas, and then extract it from the outlet 4 of the air outlet pipe group through the fan, and send it to the glass melting furnace for combustion. It can not only prevent the outage of the waste heat boiler caused by the leakage of the water medium, but also save energy. When the thin tube 2 and the inner wall of the shell 1 can be coated with enamel materials, it can also prevent corrosion, so that the waste heat boiler can run better.
以上所述,仅为本实用新型的具体实施方式,应当指出,任何熟悉本领域的技术人员在本实用新型所揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。The above is only a specific embodiment of the present utility model. It should be pointed out that any changes or replacements that can be easily imagined by those skilled in the art within the technical scope disclosed in the present utility model should be covered by the present utility model. within the scope of protection.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520630880.0U CN204987902U (en) | 2015-08-20 | 2015-08-20 | Glass melting furnace exhaust -heat boiler's heat transfer structure |
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| CN204987902U true CN204987902U (en) | 2016-01-20 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108507363A (en) * | 2018-04-12 | 2018-09-07 | 深圳市凯盛科技工程有限公司 | A kind of glass furnace flue gas cool-down heat-exchanger rig |
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2015
- 2015-08-20 CN CN201520630880.0U patent/CN204987902U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108507363A (en) * | 2018-04-12 | 2018-09-07 | 深圳市凯盛科技工程有限公司 | A kind of glass furnace flue gas cool-down heat-exchanger rig |
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Effective date of registration: 20160513 Address after: 430000 Hubei Province, Wuhan City Economic Development Zone Hannan glass deep processing glass processing center joint workshop of the 1-3 layer (1). Patentee after: WUHAN CHANGLI NEW MATERIAL TECHNOLOGY Co.,Ltd. Address before: 485 No. 430090 Hubei city of Wuhan province Wuhan Hannan Hannan Road Patentee before: WUHAN CHANGLI GLASS (HANNAN) Co.,Ltd. |
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