CN204981468U - Non - medicament type recirculated cooling water synthesizes processing apparatus - Google Patents

Non - medicament type recirculated cooling water synthesizes processing apparatus Download PDF

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Publication number
CN204981468U
CN204981468U CN201520590518.5U CN201520590518U CN204981468U CN 204981468 U CN204981468 U CN 204981468U CN 201520590518 U CN201520590518 U CN 201520590518U CN 204981468 U CN204981468 U CN 204981468U
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cooling water
glueballs
water
recirculated cooling
processing unit
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CN201520590518.5U
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诸建军
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Guardian Circulating Water Treatment (beijing) Co Ltd
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Guardian Circulating Water Treatment (beijing) Co Ltd
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Abstract

The utility model relates to a recirculated cooling water's comprehensive processing apparatus, including cooling water magnetization device (4), electro -chemical water treatment device (11) and rubber ball cleaning unit (6). Water in cooling water circulation pump (3) extractions cooling water pools (2) is carried to shell -and -tube heat exchanger (5), with get into cooling tower (1) cooling after technology medium heat transfer of coming from technology medium inlet pipeline (14) after fall into the cooling water pool, accomplish a cyclic process of cooling water. The utility model provides a non - medicament type recirculated cooling water's comprehensive processing apparatus can reduce substantially the blowdown and accomplish the zero release even, from corruption, scale deposit, the bioerosion scheduling problem of " removing ", " the qing dynasty ", the existence of " preventing " all -round solution recirculated cooling water system.

Description

A kind of non-pharmaceutically dosage form recirculated cooling water Integrated Processing Unit
Technical field
The utility model belongs to Treatment of Industrial Water technical field, specifically relates to a kind of non-pharmaceutically dosage form recirculated cooling water Integrated Processing Unit.
Background technology
Industrial circulating cooling water is general production factors important again in industries such as petrochemical industry, the energy, metallurgy, electric power, and in process water, accounting reaches about 80%, has become the important factor of ERM consumption and running cost.In traditional industry circulating water cooling treatment process, always to add Chemical treatment for Main Means.And add chemical agent to recirculating cooling water system and bring new pollution, routine cleaning interchanger not only influential system is stablized, and also can produce new source of pollution.Even if temporarily solved the problem of recirculating cooling water system by the mode of dosing and routine cleaning, still risk is very high on long terms, the property damage that the problem such as fouling, corrosion failure, high energy consumption, environmental pollution caused because recirculating cooling water system is unstable causes and major accident can be found everywhere, startling.
Current industrial circulation water treatment perplexs greatly in the face of five: (1) fouling and biological clay cause system jams and heat exchange efficiency to decline the energy loss caused.(2) water resource waste that causes of a large amount of blowdown.(3) corrosion causes interchanger and pipeline seepage and security incident.(4) environmental pollution that brings of chemical agent and high reagent cost is added.(5) fluctuation that causes of routine cleaning and great number cleaning charge are used.
Along with national sustainable development demand, require more and more higher to the treatment and discharge of industrial circulating cooling water, obviously can more and more be restricted using chemical agent as the traditional method of circulating water cooling treatment Main Means, processing cost also can be more and more higher.Industrial circulating cooling water process needs a kind of brand-new treatment unit, to adapt to the growth requirement of modern industry.
Utility model content
The purpose of this utility model is, what exist at present for industrial circulating cooling water five perplexs greatly, propose a kind of non-pharmaceutically dosage form recirculated cooling water Integrated Processing Unit, the series of problems such as corrosion and scaling, biological attack that this device exists from " removing ", " clearly ", " preventing " comprehensive thorough solution recirculating cooling water system.
The utility model is achieved through the following technical solutions above-mentioned purpose:
A kind of non-pharmaceutically dosage form recirculated cooling water Integrated Processing Unit, comprise circulating cooling water tower, circulating cooling pond, cooling water circulating pump, shell-and-tube exchanger, processing medium source line, processing medium outlet line, key is, water coolant Integrated Processing Unit of the present invention also comprises water coolant magnetizing assembly, device for electrochemical water preparation and ball cleaning apparatus, described water coolant magnetizing assembly is located on the outlet line of described cooling water circulating pump, the form that described device for electrochemical water preparation is installed with bypass is between cooling water return pipeline and circulating cooling pond, described ball cleaning apparatus is located between the processing medium source line of described shell-and-tube exchanger and processing medium outlet line.
Further, described water coolant magnetizing assembly comprises magnetizing drinking cup, magnetic line of force, joint flange and quasi-resonance controlling box.
Further, the magnetic field magnetic flux that produces under the control of quasi-resonance controlling box of described magnetizing drinking cup is more than 10,000 Gausses.
Further, described ball cleaning apparatus comprises glueballs catcher, sponge ball cleaner, glueballs projector and glueballs.
Further, described glueballs catcher is located between shell-and-tube exchanger and sponge ball cleaner, and described sponge ball cleaner is connected with glueballs projector by glueballs catcher.
Further, described glueballs launches the processing medium source line entering interchanger through glueballs projector, and glueballs trap reclaims glueballs from the processing medium outlet line of shell-and-tube exchanger.
Further, described glueballs is plastic deformation and internal diameter is slightly larger than heat transfer tube.
Further, described device for electrochemical water preparation has the battery lead plate of parallel installation, described battery lead plate can at lower voltages generation current density more than 100A/m 2current field.
Further, the negative electrode of described battery lead plate is provided with scraper.
Compared with prior art, Advantageous Effects of the present utility model is: 1) effectively solve the system jams problem that the fouling produced in circulating water cooling treatment process and biological clay cause, drastically increase the stability of system; 2) avoiding and carry out high pollution that circulating water cooling treatment brings and high reagent cost by adding chemical agent, is a kind of environmentally friendly treatment unit; 3) fluctuation needing routine cleaning to cause in existing method for treating circulating cooling water and great number cleaning charge use is eliminated; 4) security incident because corrosion causes interchanger and pipeline seepage to produce can effectively be prevented.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model recirculated cooling water Integrated Processing Unit;
Fig. 2 is water coolant magnetizer structure schematic diagram of the present utility model.
In figure:
1, cooling tower 2, cooling basin 3, cooling water circulating pump
4, water coolant magnetizing assembly 5, shell-and-tube exchanger 6, ball cleaning apparatus
7, glueballs catcher 8, sponge ball cleaner 9, glueballs projector
10, glueballs 11, device for electrochemical water preparation 12, electro-chemical water process deslagging
13, processing medium outlet line 14, processing medium source line 15, moisturizing
16, recirculated water evaporation 17, recirculated water windage loss 18, Circulating water effluent
19, cooling water return pipe 20, device for electrochemical water preparation water outlet
21, magnetizing drinking cup 22, magnetic line of force 23, joint flange 24, quasi-resonance controlling box
Embodiment
Below in conjunction with accompanying drawing, further describe embodiment of the present utility model.
Please refer to Fig. 1, Fig. 2, the general operational process of recirculating cooling water system is as follows: the water that cooling water circulating pump (3) extracts in cooling basin (2) is delivered to shell-and-tube exchanger (5), return cooling tower (1) after carrying out heat exchange with the processing medium come from heat-exchanging process pipeline (14), complete a working cycle with regard to this water coolant.In this process, recirculated cooling water due to evaporation (16) and wind (17) part water coolant can be lost, and due to evaporation (16), water coolant can concentrate gradually and cause ionic concn to rise, in order to maintain the balance of circulating cooling water concentration, therefore need the make up water (15) of carrying out blowdown (18) and supplementary low ion concns.In this process, traditional method for treating circulating cooling water adopts blowdown (18) to maintain ionic equilibrium, adopts injection chemical agent to realize scale inhibition, inhibition and sterilization algae removal object.
In above process, according to the Integrated Processing Unit that the utility model proposes, on the water return pipeline (19) of circulating water system, the mode of installing with bypass, installs device for electrochemical water preparation (11).Electro-chemical water process mainly utilizes the electrochemical properties of water and water mineral, water mineral is regulated to balance by electrochemistry, thus reach remove scale forming matter, anticorrosion and control microorganism object, be a kind of environmentally friendly technology on circulating cooling water treatment.The utility model device for electrochemical water preparation has the battery lead plate of parallel installation, battery lead plate can at lower voltages generation current density more than 100A/m 2current field, when recirculated water flows through the battery lead plate of these parallel installations, the strong oxidizer that hypochlorous acid, hydrogen peroxide etc. have sterilization algae removal is produced at anode region, negative plate can form the crystalline material such as calcium carbonate, magnesiumcarbonate, and wipe by the timing of negative electrode scraper the dirty matter that pole plate deposits off, thus achieve the function of the scale removal of device for electrochemical water preparation fixed point fouling fixed point, sterilization algae removal.The mechanism of device for electrochemical water preparation (11) is as follows: power supply is to anode supply, the hydroxide ion of high density will be formed like this near negative electrode, under the environment of this high pH value (pH value can up to 13), the mineral substance of easy fouling will be separated out and fouling at cathode zone from water.And in anode side because the effect of electric current can separate out the oxidizing species (comprising the stronger reaction intermediate of oxidisability as oxyradical, free chlorine, peroxy ion etc.) such as oxygen, chlorine molecule, hydrogen peroxide, deactivation of well sterilizing can be played, avoid the biogenic sediment that microorganism, bacterium etc. cause.Water (20) after device for electrochemical water preparation (11) process directly enters water cooling pond, and timing is discharged by the residue (12) of precipitation.Effectively can prevent the security incident because corrosion causes interchanger and pipeline seepage to produce.
According to the removal efficiency of device for electrochemical water preparation (11) and the ionic concn level of recirculated cooling water and make up water, by-pass water treatment capacity can be calculated according to ionic equilibrium.And for fouling and thoroughly prevent fouling, according to the Integrated Processing Unit that the utility model proposes, water coolant magnetizing assembly (4) can be installed additional in water circulating pump outlet and other pipeline sections.Described water coolant magnetizing assembly (4) comprises magnetizing drinking cup (21), the quasi-resonance controlling box (24) controlling magnetizing drinking cup and joint flange (23), under the control of quasi-resonance controlling box (24), magnetizing drinking cup (21) can produce the ultrastrong magnetic field of magnetic flux more than 10,000 Gausses.Recirculated cooling water contains different kinds of ions, and content is general all higher, therefore will be magnetized when water coolant does cutting magnetic line (22) motion by water coolant magnetizing assembly (4).Series of physical and chemical transformation can be there is in the character of the water after magnetization, hydrogen bond angle becomes 103 ° by 105 °, water molecules can be become the even single water molecules of subset of 5 ~ 6 by the macromolecular mass of original 13 ~ 18, seepage force, the solvability of such water all can strengthen, surface tension, the viscosity factor of water molecules can reduce, the moment of dipole of water molecules can deflect, and moment of dipole can increase.In the water be fully magnetized; therefore the characteristic of various salt also can change; cause being not easy to form xln; crystalline material originally on tube wall can change and slowly peel off by crystalline structure under magnetized water effect, and original heap rusty scale can fade away and form protective oxide layer.In the water be magnetized, the flourish of algae, bacterium is suppressed.
For the tube side dirt cleaning that device for electrochemical water preparation (11) and water coolant magnetizing assembly (4) cannot involve, according to the Integrated Processing Unit that the utility model proposes, ball cleaning apparatus (6) can be adopted.Described ball cleaning apparatus (6) comprises glueballs trap (7), sponge ball cleaner (8) and glueballs projector (9), glueballs (10) launches the processing medium source line (14) entering interchanger (5) through glueballs projector (9), glueballs trap (7) reclaims glueballs from the processing medium outlet line (13) of shell-and-tube exchanger (5), glueballs projector (9) by glueballs timed sending to processing medium source line (14), glueballs will along with processing medium inflow pipe shell-type exchangers (5), because glueballs is slightly larger and have the characteristic of plastic deformation than heat transfer tube internal diameter, the scale precipitation of its inwall will be wiped off when flowing through heat transfer tube, complete the scale removal process of heat transfer tube, thus ensure that the clean of heat exchanger tube, effectively can solve the system jams problem that fouling and biological clay cause, ensure that the High Efficiency Thermal of shell-and-tube exchanger (5) exchanges.
Above-mentioned water coolant magnetizing assembly (4), device for electrochemical water preparation (11) and ball cleaning apparatus (6) can omnibearing protection recirculating cooling water systems; decrease blowdown; avoid the secondary pollution of chemical agent, reduce the process cost of recirculating cooling water system.
The device of the utility model device for electrochemical water preparation (11), water coolant magnetizing assembly (4) and ball cleaning apparatus (6) these three kinds of difference in functionalitys combines, the series of problems such as corrosion and scaling, biological attack that the comprehensive solution recirculating cooling water system that formation a kind of " removing ", " clearly ", " preventing " combine exists, can obtain the technique effect taking stopgap measures and effect a permanent cure for circulating water system.
These are only preferred embodiment of the present utility model, not in order to limit the utility model.All do within principle of the present utility model any amendment, equivalent to replace and improvement etc., all should be included within protection domain of the present utility model.

Claims (9)

1. a non-pharmaceutically dosage form recirculated cooling water Integrated Processing Unit, comprise circulating cooling water tower (1), circulating cooling pond (2), cooling water circulating pump (3), shell-and-tube exchanger (5), processing medium source line (14), processing medium outlet line (13), it is characterized in that, also comprise water coolant magnetizing assembly (4), device for electrochemical water preparation (11) and ball cleaning apparatus (6), described water coolant magnetizing assembly (4) is located on the outlet line of described cooling water circulating pump (3), described device for electrochemical water preparation (11) is positioned between cooling water return pipeline (19) and circulating cooling pond (2) with the form that bypass is installed, described ball cleaning apparatus (6) is located between the processing medium source line (14) of described shell-and-tube exchanger (5) and processing medium outlet line (13).
2. one according to claim 1 non-pharmaceutically dosage form recirculated cooling water Integrated Processing Unit, is characterized in that, described water coolant magnetizing assembly (4) comprises magnetizing drinking cup (21), magnetic line of force (22), joint flange (23) and quasi-resonance controlling box (24).
3. one according to claim 2 non-pharmaceutically dosage form recirculated cooling water Integrated Processing Unit, is characterized in that, the magnetic field magnetic flux that described magnetizing drinking cup (21) produces under the control of quasi-resonance controlling box (24) is more than 10,000 Gausses.
4. one according to claim 1 non-pharmaceutically dosage form recirculated cooling water Integrated Processing Unit, is characterized in that, described ball cleaning apparatus (6) comprises glueballs catcher (7), sponge ball cleaner (8), glueballs projector (9) and glueballs (10).
5. one according to claim 4 non-pharmaceutically dosage form recirculated cooling water Integrated Processing Unit, it is characterized in that, described glueballs catcher (7) is located between shell-and-tube exchanger (5) and sponge ball cleaner (8), and described sponge ball cleaner (8) is connected with glueballs projector (9) by glueballs catcher (7).
6. one according to claim 4 non-pharmaceutically dosage form recirculated cooling water Integrated Processing Unit, it is characterized in that, described glueballs (10) launches the processing medium source line (14) entering interchanger (5) through glueballs projector (9), glueballs trap (7) reclaims glueballs from the processing medium outlet line (13) of shell-and-tube exchanger (5).
7. the non-pharmaceutically dosage form recirculated cooling water of the one according to claim 4 or 6 Integrated Processing Unit, is characterized in that, described glueballs (10) is plastic deformation and internal diameter is slightly larger than heat transfer tube.
8. one according to claim 1 non-pharmaceutically dosage form recirculated cooling water Integrated Processing Unit, it is characterized in that, described device for electrochemical water preparation (11) has the battery lead plate of parallel installation, described battery lead plate can at lower voltages generation current density more than 100A/m 2current field.
9. one according to claim 8 non-pharmaceutically dosage form recirculated cooling water Integrated Processing Unit, is characterized in that, the negative electrode of described battery lead plate is provided with scraper.
CN201520590518.5U 2015-08-07 2015-08-07 Non - medicament type recirculated cooling water synthesizes processing apparatus Active CN204981468U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105110546A (en) * 2015-08-07 2015-12-02 卫士循环水处理(北京)有限公司 Comprehensive treatment apparatus and method for non-dosage form circulating cooling water
CN105502585A (en) * 2016-01-30 2016-04-20 上海丁香环境科技有限公司 Electrochemical water treatment system
CN110344009A (en) * 2018-04-04 2019-10-18 长鑫存储技术有限公司 Magnetic control sputtering system and magnetron sputtering apparatus with magnetization chilled water unit

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105110546A (en) * 2015-08-07 2015-12-02 卫士循环水处理(北京)有限公司 Comprehensive treatment apparatus and method for non-dosage form circulating cooling water
CN105110546B (en) * 2015-08-07 2017-08-18 卫士循环水处理(北京)有限公司 A kind of non-pharmaceutically dosage form recirculated cooling water Integrated Processing Unit and method
CN105502585A (en) * 2016-01-30 2016-04-20 上海丁香环境科技有限公司 Electrochemical water treatment system
CN110344009A (en) * 2018-04-04 2019-10-18 长鑫存储技术有限公司 Magnetic control sputtering system and magnetron sputtering apparatus with magnetization chilled water unit

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