CN204974119U - Intelligent processing system of garrulous integration of power station coal expenses raw materials sieve - Google Patents

Intelligent processing system of garrulous integration of power station coal expenses raw materials sieve Download PDF

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Publication number
CN204974119U
CN204974119U CN201520735752.2U CN201520735752U CN204974119U CN 204974119 U CN204974119 U CN 204974119U CN 201520735752 U CN201520735752 U CN 201520735752U CN 204974119 U CN204974119 U CN 204974119U
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China
Prior art keywords
roller picker
screening
granularity
sieve
sieve seam
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Expired - Fee Related
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CN201520735752.2U
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Chinese (zh)
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补正伟
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CHENGDU WANJI ELECTRICAL EQUIPMENT MANUFACTURING Co Ltd
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CHENGDU WANJI ELECTRICAL EQUIPMENT MANUFACTURING Co Ltd
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Abstract

The utility model discloses an intelligent processing system of garrulous integration of power station coal expenses raw materials sieve, include the feed mechanism who connects gradually, main screening district, sieve garrulous device, the garrulous device of final stage sieve, last section screening district, shedding mechanism elementarily, set up the conveyor belt below all parts to reach the coal bunker of being connected with conveyor belt. The utility model relates to a rationally, simple operation, low cost, installation and easy maintenance, realized well opening the process who stops and save to integration screening, breakage, self -cleaning, transport, the intellectuality of power station coal expenses, therefore it has very high practical value and spreading value.

Description

Power station coal raw material sieves broken integral intelligent treatment system
Technical field
The utility model relates to a kind of power station coal raw material and sieves broken integral intelligent treatment system.
Background technology
At present, for the treatment of the equipment of CFBB coal, mostly there is the defect that result of use is not good, due to the feature of power coal low heat value, high-moisture, composition diversity, make screening, disintegrating apparatus is difficult to adapt to service condition completely, be stained with the phenomenons such as stifled, screening efficiency is low, broken qualification rate is low, equipment fault is many, devices consume is fast, running environment deterioration and happen occasionally.
In addition, existing equipment often needs the building body of larger bearing capacity as installation site, and installation foundation is different, make the selection of design very difficult, once layout completes, using other forms of screening and disintegrating apparatus again instead by being difficult to, thus not only there is larger lectotype selection risk, and construction cost and material shipment and delivery cost higher, and repair and maintenance is difficult.
Utility model content
For above-mentioned technical deficiency, the utility model provides a kind of power station coal raw material and sieves broken integral intelligent treatment system, have easy for installation, automaticity is high, material discharging qualification rate substantially reach 100% feature.
To achieve these goals, the technical solution adopted in the utility model is as follows:
Power station coal raw material sieves broken integral intelligent treatment system, comprises feeding mechanism, main screening roller picker, belt conveyor, primary breakup device, final stage breaker, latter end screening roller picker, feeder trough and coal bunker, wherein:
Feeding mechanism, for realizing the charging of coal raw material, and is delivered to main screening roller picker;
Main screening roller picker, for carrying out elementary screening and uniform distribution to coal raw material, granularity is greater than sieve seam and be less than sieve seam material screening out, and granularity is greater than sieve seam material be fed through in primary breakup device, granularity be less than sieve seam material drop in belt conveyor; This main screening roller picker comprises connection successively and is the inclination roller picker section of unshrouded impeller chi structure, the first circular arc roller picker section and the second circular arc roller picker section, and described inclination roller picker section is connected with feeding mechanism;
Primary breakup device, adopts ring hammer crusher rotor, and carry out coarse crushing for material granularity being greater than to sieve seam, the first circular arc roller picker section in main screening roller picker is sieved the material after coarse crushing, carried;
Final stage breaker, adopts rotor of hammer type crusher, for carrying out in small, broken bits to the material after coarse crushing, and continues screening by the second circular arc roller picker section in main screening roller picker to the material after in small, broken bits, material is passed to latter end screening roller picker;
Latter end screening roller picker, for sieving material, the material making granularity be greater than sieve seam drops in feeder trough, and the material that granularity is less than sieve seam drops in belt conveyor;
Belt conveyor, for being less than the mass transport of sieve seam to coal bunker by granularity;
Feeder trough, is greater than the material of sieve seam, and material is back to feeding mechanism for storing granularity;
Coal bunker, is less than the material of sieve seam for storing granularity.
Specifically, described feeding mechanism comprises feed hopper, and is arranged between feed hopper and inclination roller picker section, for carrying out the charging roller picker of discharging to coal raw material.
Further, the charging aperture place of described feed hopper is also provided with grid sieve.
Again further, the utility model also comprises the dedusting fan being arranged on latter end screening roller picker side.
Design principle of the present utility model is, it adopts intersection roller picker to run through the design of material screening overall process, multiple stage crushing mechanism is added in screening process, and according to the intersection roller picker conversion gradient (the inclination roller picker section of material characteristic to each section, first circular arc roller picker section and the second circular arc roller picker section), simultaneously, select suitable broken rotor quantity and structure, final discharging is sewn to via roller picker sieve completely and reaches belt conveyor, then be fed through in coal bunker and store, so both can realize screening, broken, self-cleaning and transportation integration operation, and can also guarantee that discharging qualification rate reaches 100% substantially, and avoid material overcrushing.
Compared with prior art, the utility model has following beneficial effect:
(1) the utility model is by arranging feeding mechanism, main screening district, primary breakup device, final stage breaker, latter end screening district and belt conveyor, material screening, fragmentation, self-cleaning and transportation integration operation can be realized, significantly can not only improve the treatment effeciency to coal raw material, and material all stitches via sieve the qualification rate (substantially reaching 100%) that the mode entering into belt conveyor also ensure that discharging, and also a saving a large amount of man power and materials, reduce the input of cost.
(2) the utility model is according to the processing stage of different, main screening roller picker adopts different roller picker ramp design (being the inclination roller picker section of unshrouded impeller chi structure, the first circular arc roller picker section and the second circular arc roller picker section), can not only convey materials, and can sieve material well, improve the screen rate of material, the qualification rate for last discharging provides strong guarantee.And because each roller picker Duan Jun make use of adjacent roller bearing differential principle, thus can also to realize around each roller bearing 360 ° without dead angle self-cleaning in the process of screening materials carrying, and then it is sticky stifled that material is not occurred in the process of fragmentation.
(3) the utility model is provided with charging roller picker on feeding mechanism, can facilitate sending fast of material, alleviates the thickness of the initial segment bed of material, prevents bulk materials from blocking charging aperture, and plays the effect of auxiliary cloth simultaneously.
(4) the utility model is also provided with dedusting fan, can be absorbed in time by the dust produced in time, guarantee the clean and tidy of operating environment during screening materials carrying.
(5) rational in infrastructure, the simple operation of the utility model, easy to installation and maintenance, and with low cost, and therefore, it is with a wide range of applications, and is highly suitable for aspect, thermal power plant and applies.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Wherein, the parts name that Reference numeral is corresponding is called:
1-feed hopper, 2-grid sieves, 3-charging roller picker, the main screening roller picker of 4-, 5-belt conveyor, 6-primary breakup device, 7-final stage breaker, 8-latter end screening roller picker, 9-feeder trough, 10-coal bunker, 11-dedusting fan.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is described in further detail, and embodiment of the present utility model includes but not limited to the following example.
Embodiment
As shown in Figure 1, the utility model provides a kind of sieve, broken integral intelligent treatment system, for power station coal being carried out sieve, broken, transport and store, make raw coal 100% meet station boiler and run needs.This treatment system is mainly divided into Feedstock treating part, transport portion, storage area three parts, and used structure comprises feeding mechanism, main screening roller picker 4, belt conveyor 5, primary breakup device 6, final stage breaker 7, latter end screening roller picker 8, feeder trough 9 and coal bunker 10.
Described feeding mechanism is for realizing the charging of coal raw material, and it comprises feed hopper 1, and is arranged between feed hopper 1 and main screening roller picker 4, for carrying out the charging roller picker 3 of discharging to coal raw material.Further, for coordinating the discharging of charging roller picker 3, grid sieve 2 in the charging aperture of described feed hopper 1, is also provided with.
Described main screening roller picker 4 is for carrying out elementary screening and uniform distribution to coal raw material, granularity is greater than sieve seam and be less than sieve seam material screening out, it comprises connection successively and is the inclination roller picker section of unshrouded impeller chi structure, the first circular arc roller picker section and the second circular arc roller picker section, wherein, inclination roller picker section is connected with feeding mechanism, and the second circular arc roller picker Duan Zeyu latter end screening roller picker 8 connects.In the present embodiment, main screening roller picker 4 is roller picker with charging roller picker 3, and only compass screen surface angle is different for the two, and charging roller picker 3 roller vane is less, band dentation, design 3-4 level roller bearing, and angle is mild; And main screening roller picker 4 angular slope.
Described primary breakup device 6 carries out coarse crushing for material granularity being greater than to sieve seam, and continues screening by the material after the 3 pairs of coarse crushings of main screening roller picker.Primary breakup device 6 mainly carries out coarse crushing to bulk materials, and therefore, in the present embodiment, primary breakup device 6 selects ring to hammer crusher rotor into shape, and the ratio of reduction is large, crosses Fragmentation Phenomena few.Described final stage breaker 7 is then for carrying out in small, broken bits to the material after coarse crushing, and in the present embodiment, rotor of hammer type crusher selected by final stage breaker 7, adopts hammer crushing mode, can ensure the granularity of material.
Described latter end screening roller picker 8 is for sieving the material after in small, broken bits, and the material making granularity be greater than sieve seam drops in feeder trough 9, is then stored by feeder trough 9, and is returned to by material in feed hopper 1.The material that granularity is less than sieve seam then all drops in belt conveyor 5, stored in mass transport to coal bunker 10 by this belt conveyor 5, be provided with coal amount upper and lower limit in described coal bunker 10 and control sensor, and be connected to control centre, realize the monitoring to coal bunker 10 memory space.
Based on said structure, below the utility model is sieved coal raw material, tear reason process be introduced.
First, entered via feed hopper 1 by coal raw material, first grid sieve 2 carries out Preliminary screening to coal raw material.Material after screening drops in charging roller picker 3 and carries out discharging.Charging roller picker 3 can start according to the flow of material in good time and stop, and prevents bulk materials from blocking feed hopper 1, and plays the effect of auxiliary cloth.
Material after discharging is dynamic mobile by main screening roller picker 4 medium dip roller picker length of tape, wherein, the material (qualified material) that granularity is less than main screening roller picker sieve seam drops in the belt conveyor 5 of below naturally, and granularity is greater than the material that sieve stitches and is then fed through in primary breakup device 6 by main screening roller picker 4 and carries out coarse crushing.
After coarse crushing, qualified material drops in belt conveyor 5 equally naturally, and the material that granularity is still greater than sieve seam is then continued to be fed into in final stage breaker 7 by the first circular arc roller picker section in main screening roller picker 4.Final stage breaker 7 carries out in small, broken bits to the material sent into, material after in small, broken bits is through the second circular arc roller picker section and twice screening of latter end screening roller picker 8, qualified material drops in belt conveyor 5 equally naturally, the last material still exceeded standard then sieves roller picker 8 by latter end and is sent in feeder trough 9, and then be back to feed hopper 1, and continue the above-mentioned processing procedure of circulation, ensure that the material after via the process of the utility model system has the qualification rate of 100%.
While above-mentioned screening and broken material, qualified material also continues to be fed through in coal bunker 10 and stores by belt conveyor 5.Further, main screening roller picker 4, in the process of whole screening materials carrying, utilizes the principle of adjacent roller bearing differential, also can to realize around each roller bearing 360 ° without dead angle self-cleaning, material is not occurred sticky stifled in the process of fragmentation.
In addition, drop in the process of belt conveyor 5 at material, owing to can produce certain dust, therefore, the utility model is also provided with dedusting fan 11 on latter end screening roller picker 8 side, for absorbing dust, keeps environment clean and tidy.
The utility model have devised a kind of intelligentized treatment system for power station coal raw material, the one automation mechanized operation achieving coal material screening, fragmentation well and carry, while guarantee material 100% qualification rate, drastically increase the efficiency of work, save a large amount of man power and material's costs.Therefore, compared to existing technology, technological progress is obvious, and it has substantial feature and progress for the utility model.
Above-described embodiment is only preferred embodiment of the present utility model; should not be used for limiting protection domain of the present utility model; all in this basis and the change carried out technical solutions of the utility model mentally or polishing; the problem that its essence solves is still consistent with the utility model, all should be included within protection domain of the present utility model.

Claims (4)

1. coal raw material in power station sieves broken integral intelligent treatment system, it is characterized in that, comprise feeding mechanism, main screening roller picker (4), belt conveyor (5), primary breakup device (6), final stage breaker (7), latter end screening roller picker (8), feeder trough (9) and coal bunker (10), wherein:
Feeding mechanism, for realizing the charging of coal raw material, and is delivered to main screening roller picker;
Main screening roller picker, for carrying out elementary screening and uniform distribution to coal raw material, granularity is greater than sieve seam and be less than sieve seam material screening out, and granularity is greater than sieve seam material be fed through in primary breakup device, granularity be less than sieve seam material drop in belt conveyor; This main screening roller picker comprises connection successively and is the inclination roller picker section of unshrouded impeller chi structure, the first circular arc roller picker section and the second circular arc roller picker section, and described inclination roller picker section is connected with feeding mechanism;
Primary breakup device, adopts ring hammer crusher rotor, and carry out coarse crushing for material granularity being greater than to sieve seam, the first circular arc roller picker section in main screening roller picker is sieved the material after coarse crushing, carried;
Final stage breaker, adopts rotor of hammer type crusher, for carrying out in small, broken bits to the material after coarse crushing, and continues screening by the second circular arc roller picker section in main screening roller picker to the material after in small, broken bits, material is passed to latter end screening roller picker;
Latter end screening roller picker, for sieving material, the material making granularity be greater than sieve seam drops in feeder trough, and the material that granularity is less than sieve seam drops in belt conveyor;
Belt conveyor, for being less than the mass transport of sieve seam to coal bunker by granularity;
Feeder trough, is greater than the material of sieve seam, and material is back to feeding mechanism for storing granularity;
Coal bunker, is less than the material of sieve seam for storing granularity.
2. power station according to claim 1 coal raw material sieves broken integral intelligent treatment system, it is characterized in that, described feeding mechanism comprises feed hopper (1), and is arranged between feed hopper (1) and inclination roller picker section, for carrying out the charging roller picker (3) of discharging to coal raw material.
3. power station according to claim 2 coal raw material sieves broken integral intelligent treatment system, it is characterized in that, the charging aperture place of described feed hopper (1) is also provided with grid sieve (2).
4. the power station coal raw material according to Claims 2 or 3 sieves broken integral intelligent treatment system, it is characterized in that, also comprises and is arranged on the other dedusting fan (11) of latter end screening roller picker (8).
CN201520735752.2U 2015-09-22 2015-09-22 Intelligent processing system of garrulous integration of power station coal expenses raw materials sieve Expired - Fee Related CN204974119U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105149072A (en) * 2015-09-22 2015-12-16 成都万基电力设备制造有限公司 Integrated intelligent treatment system for sieving and crushing coal raw materials applied to power stations and implementation method thereof
CN106216219A (en) * 2016-10-11 2016-12-14 山东为华智能设备制造有限公司 A kind of visual identity coal and gangue also carry out the technology separated with mechanical hand
CN112815683A (en) * 2021-01-19 2021-05-18 安徽美亭环保装备制造有限公司 A energy-saving drying device that is used for stirring function that has of coal industry

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105149072A (en) * 2015-09-22 2015-12-16 成都万基电力设备制造有限公司 Integrated intelligent treatment system for sieving and crushing coal raw materials applied to power stations and implementation method thereof
CN106216219A (en) * 2016-10-11 2016-12-14 山东为华智能设备制造有限公司 A kind of visual identity coal and gangue also carry out the technology separated with mechanical hand
CN106216219B (en) * 2016-10-11 2018-09-18 山东为华智能设备制造有限公司 A kind of visual identity coal and gangue and the system detached with manipulator
CN112815683A (en) * 2021-01-19 2021-05-18 安徽美亭环保装备制造有限公司 A energy-saving drying device that is used for stirring function that has of coal industry

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Granted publication date: 20160120

Termination date: 20200922