CN204973388U - Cigarette clarifier is welded in portable manual pulse blowback - Google Patents

Cigarette clarifier is welded in portable manual pulse blowback Download PDF

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Publication number
CN204973388U
CN204973388U CN201520747665.9U CN201520747665U CN204973388U CN 204973388 U CN204973388 U CN 204973388U CN 201520747665 U CN201520747665 U CN 201520747665U CN 204973388 U CN204973388 U CN 204973388U
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China
Prior art keywords
cavity
manual pulse
housing
utility
fume purifier
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CN201520747665.9U
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Chinese (zh)
Inventor
林洪柱
石宝来
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Suzhou Zhaohe Air System Co ltd
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DALIAN MEGAUNITY Inc
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Abstract

The utility model discloses a cigarette clarifier is welded in portable manual pulse blowback belongs to and welds cigarette clarifier technical field. It is main including casing, cavity I, cavity II and cavity III, air intake and handle are installed to the casing top, and the truckle is installed to the casing bottom, still installs control panel on the casing, install gas bag and pulse valve in the cavity I, install the cartridge filter in the cavity II, cavity II is located the below of cavity I, install the fan subassembly in the cavity III, the air outlet is installed with the casing junction to the fan subassembly. The utility model provides a cigarette clarifier is welded in portable manual pulse blowback has simple structure, and is small, and the dust removal precision is high, and the noise is low, and is easy to operate, characteristics that the suitability is strong.

Description

一种移动式手动脉冲反吹焊烟净化器A mobile manual pulse blowback welding fume purifier

技术领域technical field

本实用新型涉及焊烟净化器技术领域,具体涉及一种移动式手动脉冲反吹焊烟净化器。The utility model relates to the technical field of welding fume purifiers, in particular to a mobile manual pulse blowback welding fume purifier.

背景技术Background technique

近年来随着我国工业突飞猛进的发展,国家和民众的环保意识也在不断的增强,而且国家对环保排放的标准也越来越严格。焊接工艺是现代制造业中必不可少的一个环节,焊接时会产生大量的金属氧化物粉尘,绝大多数的粉尘颗粒都在微米级,不但污染工作环境,而且长期在充满这种粉尘的环境下工作,极易引发尘肺病,危害工人的身心健康。In recent years, with the rapid development of my country's industry, the environmental protection awareness of the country and the people is also constantly increasing, and the country's environmental protection emission standards are becoming more and more stringent. Welding process is an indispensable link in modern manufacturing industry. A large amount of metal oxide dust will be generated during welding. Most of the dust particles are in the micron level, which not only pollutes the working environment, but also pollutes the working environment for a long time. Working under low conditions can easily cause pneumoconiosis and endanger the physical and mental health of workers.

目前常用的除尘设备有:1.静电是除尘器:虽然静电式除尘器的过滤精度比较高,但当金属氧化物积累到一定程度以后极板间会击穿放电,容易发生危险;2.布袋式除尘器:其运行阻力较大,需要经常更换,维护费用高;3.滤筒式除尘器:其结构简单,易维护,但以往的滤筒除尘器高度过高,且风机为上置,设备运行噪声大,同时设备重心过高,移动过程中极易倾覆,存在安全隐患,而且风道路径较长,风损较大,设备性能相对较低。At present, the commonly used dust removal equipment is: 1. Electrostatic dust collector: Although the filtration accuracy of electrostatic dust collector is relatively high, when the metal oxide accumulates to a certain extent, the electrode plates will break down and discharge, which is prone to danger; 2. Cloth bag Type dust collector: its running resistance is large, it needs to be replaced frequently, and the maintenance cost is high; 3. Cartridge type dust collector: its structure is simple and easy to maintain, but the height of the previous filter cartridge dust collector is too high, and the fan is placed on top. The operation noise of the equipment is high, and the center of gravity of the equipment is too high, so it is easy to overturn during the moving process, posing safety hazards, and the air duct path is long, the wind loss is large, and the performance of the equipment is relatively low.

实用新型内容Utility model content

本实用新型是针对上述问题,在现有的滤筒式除尘器的基础之上加以改进,设计成一种结构简单,对焊接烟尘治理效果好,运行费用低廉的焊烟净化器。The utility model aims at the above problems, improves the existing cartridge type dust collector, and designs a welding fume purifier with simple structure, good control effect on welding fume and low operating cost.

为解决上述问题,本实用新型的技术方案如下:一种移动式手动脉冲反吹焊烟净化器,主要包括壳体、腔体Ⅰ、腔体Ⅱ和腔体Ⅲ,所述壳体顶部安装有进风口和把手,壳体底部安装有脚轮,壳体上还安装有控制面板,所述腔体Ⅰ内安装有气包和脉冲阀门,所述腔体Ⅱ内安装有过滤筒,腔体Ⅱ位于腔体Ⅰ的下方,所述腔体Ⅲ内安装有风机组件,风机组件与壳体连接处安装有出风口。In order to solve the above problems, the technical solution of the utility model is as follows: a mobile manual pulse blowback welding fume purifier mainly includes a shell, a cavity I, a cavity II and a cavity III, and the top of the shell is installed with Air inlet and handle, casters are installed at the bottom of the shell, and a control panel is also installed on the shell, an air bag and a pulse valve are installed in the cavity I, a filter cartridge is installed in the cavity II, and the cavity II is located Below the cavity I, a fan assembly is installed in the cavity III, and an air outlet is installed at the connection between the fan assembly and the casing.

进一步的,所述出风口处还安装有消声组件。Further, a muffler assembly is installed at the air outlet.

进一步的,所述过滤筒采用纸基覆膜快拆式滤筒。Further, the filter cartridge adopts a paper-based film-coated quick-release filter cartridge.

进一步的,所述过滤筒和风机组件以下置立式安装在壳体上。Further, the filter cartridge and fan assembly are vertically installed on the casing.

进一步的,所述腔体Ⅰ顶部为斜面结构。Further, the top of the cavity I is a sloped structure.

本实用新型的有益效果:The beneficial effects of the utility model:

(1)本实用新型采用压差传感器及相关电器元件实现智能人工控制反吹,可降低工人清扫粉尘的劳动强度;(1) The utility model adopts the differential pressure sensor and related electrical components to realize intelligent manual control of backflushing, which can reduce the labor intensity of workers cleaning dust;

(2)本实用新型提供的移动式手动脉冲反吹焊烟净化器除尘精度高,噪音低,可移动使用方便,不容易倾倒,适用性强;(2) The mobile manual pulse back-blowing welding fume purifier provided by the utility model has high dust removal precision, low noise, is movable and easy to use, is not easy to dump, and has strong applicability;

(3)本实用新型提供的移动式手动脉冲反吹焊烟净化器具有结构简单、体积小的特点,生产使用方便,成本低。(3) The mobile manual pulse blowback welding fume purifier provided by the utility model has the characteristics of simple structure and small volume, convenient production and use, and low cost.

附图说明Description of drawings

图1是本实用新型实施例的A-A剖视图;Fig. 1 is the A-A sectional view of the utility model embodiment;

图2是本实用新型实施例的B-B剖视图;Fig. 2 is the B-B sectional view of the utility model embodiment;

图3是本实用新型实施例的主视图;Fig. 3 is the front view of the utility model embodiment;

图4是本实用新型实施例的右视图;Fig. 4 is the right side view of the utility model embodiment;

图5是本实用新型实施例的立体视图。Fig. 5 is a perspective view of the embodiment of the utility model.

其中:1、壳体,2、控制面板,3、进风口,4、把手,5、过滤筒,6、脚轮,7、消声组件,8、风机组件,9、出风口,10、气包,11、脉冲阀门,12、腔体Ⅰ,13、腔体Ⅱ,14、腔体Ⅲ。Among them: 1. Shell, 2. Control panel, 3. Air inlet, 4. Handle, 5. Filter cartridge, 6. Casters, 7. Noise reduction component, 8. Fan component, 9. Air outlet, 10. Air bag , 11. Pulse valve, 12. Chamber I, 13. Chamber II, 14. Chamber III.

具体实施方式detailed description

如图1-图5所示,一种移动式手动脉冲反吹焊烟净化器,主要包括壳体1、腔体Ⅰ12、腔体Ⅱ13和腔体Ⅲ14,所述壳体1顶部安装有进风口3和把手4,壳体1底部安装有脚轮6,壳体1上还安装有控制面板2,所述腔体Ⅰ12内安装有气包10和脉冲阀门11,所述腔体Ⅱ13内安装有过滤筒5,腔体Ⅱ13位于腔体Ⅰ12的下方,所述腔体Ⅲ14内安装有风机组件8,风机组件8与壳体1连接处安装有出风口9,另外,进风口3可连接选柔性吸气臂,能以360°旋转,提高设备的灵活使用性,安装在壳体1顶部的把手4以及壳体1底部的脚轮6方便设备移动使用,腔体Ⅰ12顶部为斜面结构。As shown in Figure 1-Figure 5, a mobile manual pulse blowback welding fume purifier mainly includes a housing 1, a cavity I12, a cavity II13 and a cavity III14, and an air inlet is installed on the top of the housing 1 3 and handle 4, casters 6 are installed on the bottom of the housing 1, and a control panel 2 is also installed on the housing 1. The air bag 10 and the pulse valve 11 are installed in the cavity I12, and the filter is installed in the cavity II13. Cylinder 5, cavity II13 is located below cavity I12, fan assembly 8 is installed in the cavity III14, and air outlet 9 is installed at the connection between fan assembly 8 and housing 1. In addition, air inlet 3 can be connected with flexible suction The air arm can rotate 360° to improve the flexibility of the equipment. The handle 4 installed on the top of the housing 1 and the casters 6 at the bottom of the housing 1 facilitate the movement of the equipment. The top of the chamber I12 is a slope structure.

在使用时,开启风机组件8,将外部烟尘气体从进风口3经腔体Ⅰ12外部的斜面导流作用进入设备内部,再经过过滤筒5的过滤作用,被吸入风机组件8中,经消声组件7的降噪处理通过出风口9排到外部环境中,壳体1底部还安装有脚轮6,脚轮材质优选橡胶,方便移动使用。When in use, the fan assembly 8 is turned on, and the external smoke and dust gas enters the interior of the equipment from the air inlet 3 through the inclined surface outside the cavity I12, and then is filtered by the filter cartridge 5, and is sucked into the fan assembly 8. The noise reduction treatment of the component 7 is discharged to the external environment through the air outlet 9, and the caster 6 is installed at the bottom of the housing 1, and the material of the caster is preferably rubber, which is convenient for mobile use.

当过滤筒5外部积累了一定量的焊烟粉尘时,设备内部腔体压力差会较大,达到压差传感器设定值时设备会自动报警,提示进行人工反吹,人工按动启动按钮,将气包10内储存的气体经脉冲阀门11将积累的焊烟粉尘吹离过滤筒5,大大提升过滤筒5外表面的洁净度,使设备持续正常运行。When a certain amount of welding fume dust has accumulated outside the filter cartridge 5, the pressure difference in the internal cavity of the equipment will be relatively large. When the pressure sensor set value is reached, the equipment will automatically alarm, prompting for manual blowback, and manually press the start button. The gas stored in the gas bag 10 is blown away from the filter cartridge 5 through the pulse valve 11 to blow the accumulated welding fume and dust away from the filter cartridge 5, which greatly improves the cleanliness of the outer surface of the filter cartridge 5 and enables the equipment to continue to operate normally.

上面结合附图对本实用新型具体实施方式作了详细说明,但是本实用新型并不限于上述实施方式,在本领域技术人员所具备的知识范围内,还可以在不脱离本实用新型构思的前提下作出各种变化。The specific implementation of the utility model has been described in detail above in conjunction with the accompanying drawings, but the utility model is not limited to the above-mentioned implementation, within the knowledge of those skilled in the art, you can also Make various changes.

上述具体实施方式仅用于解释说明本实用新型的构思,而非对本实用新型权利保护的限定,凡利用此构思对本实用新型进行非实质性的改动,均落入本实用新型的保护范围。The above specific embodiments are only used to explain the concept of the utility model, rather than to limit the protection of the utility model rights. Any insubstantial changes made to the utility model by using this concept fall within the protection scope of the utility model.

Claims (5)

1. a mobile manual pulse backblowing weldering fume purifier, it is characterized in that, mainly comprise housing (1), cavity I (12), cavity II (13) and cavity III (14), described housing (1) top is provided with air inlet (3) and handle (4), housing (1) bottom is provided with castor (6), housing (1) is also provided with control panel (2), gas bag (10) and impulse valve (11) are installed in described cavity I (12), in described cavity II (13), cartridge filter (5) is installed, cavity II (13) is positioned at the below of cavity I (12), in described cavity III (14), fan assembly (8) is installed, fan assembly (8) and housing (1) junction are provided with air outlet (9).
2. mobile manual pulse backblowing weldering fume purifier as claimed in claim 1, it is characterized in that, described air outlet (9) place is also provided with sound attenuation assembly (7).
3. mobile manual pulse backblowing weldering fume purifier as claimed in claim 1, is characterized in that, described cartridge filter (5) adopts paper substrate overlay film fast disassembly type filter cylinder.
4. mobile manual pulse backblowing weldering fume purifier as claimed in claim 1, is characterized in that, described cartridge filter (5) and fan assembly (8) to be vertically arranged on housing (1) with underlying.
5. mobile manual pulse backblowing weldering fume purifier as claimed in claim 1, it is characterized in that, described cavity I (12) top is ramp structure.
CN201520747665.9U 2015-09-25 2015-09-25 Cigarette clarifier is welded in portable manual pulse blowback Expired - Lifetime CN204973388U (en)

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Application Number Priority Date Filing Date Title
CN201520747665.9U CN204973388U (en) 2015-09-25 2015-09-25 Cigarette clarifier is welded in portable manual pulse blowback

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CN201520747665.9U CN204973388U (en) 2015-09-25 2015-09-25 Cigarette clarifier is welded in portable manual pulse blowback

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106582184A (en) * 2017-02-09 2017-04-26 江苏永益环保科技有限公司 Welding soot purifier

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106582184A (en) * 2017-02-09 2017-04-26 江苏永益环保科技有限公司 Welding soot purifier

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee
CP01 Change in the name or title of a patent holder

Address after: 116600 Jinzhou Liaoning new area double D port number 3 Road No. 8, No.

Patentee after: MEGAUNITY ENVIRONMENTAL SOLUTIONS CO.,LTD.

Address before: 116600 Jinzhou Liaoning new area double D port number 3 Road No. 8, No.

Patentee before: Dalian Megaunity Inc.

CP03 Change of name, title or address
CP03 Change of name, title or address

Address after: Floor 4, No. 300, Dongxin Road, Xukou Town, Wuzhong District, Suzhou City, Jiangsu Province, 215156

Patentee after: Suzhou Zhaohe Air System Co.,Ltd.

Address before: 116600 No.8, digital3 Road, shuangd port, Jinzhou new district, Dalian City, Liaoning Province

Patentee before: MEGAUNITY ENVIRONMENTAL SOLUTIONS CO.,LTD.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20160120