CN204964010U - Noise detection and fault diagnosis platform for rolling bearings - Google Patents
Noise detection and fault diagnosis platform for rolling bearings Download PDFInfo
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- CN204964010U CN204964010U CN201420760526.5U CN201420760526U CN204964010U CN 204964010 U CN204964010 U CN 204964010U CN 201420760526 U CN201420760526 U CN 201420760526U CN 204964010 U CN204964010 U CN 204964010U
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- rolling bearing
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Abstract
The utility model belongs to the technical field of antifriction bearing detects, the utility model discloses noise detection and fault diagnosis platform for rolling bearings, including the instrument body, drive arrangement, auxiliary device, control panel and data acquisition and processing device, wherein, the instrument body is the bearing structure of antifriction bearing noise monitoring and failure diagnosis instrument, installs drive arrangement, the subunit of auxiliary device portion and the data acquisition and processing device subunit of portion on the instrument body everywhere respectively, drive arrangement includes motor, motor accessory structure and belt transmission structure, auxiliary device includes hydraulic pressure station, pneumatic cylinder, dabber, loading device, copper fore -set and sound arrester, the data acquisition and processing device includes noise sensor, noise sensor support and data acquisition and signal processing system, the beneficial effect of the utility model: there is independent noise insulation and can improves and reduce equipment cost when antifriction bearing detects the precision each equipment that goes on detecting to the noise of antifriction bearing through one kind.
Description
technical field:
The utility model belongs to rolling bearing detection technique field, particularly for detecting the equipment of bearing quality and diagnosis rolling bearing fault.
technical background:
Bearing is important in equipment manufacture, crucial base parts and components, and directly decide the performance of Grand Equipments and main computer boxes, q&r, be described as " heart " parts of equipment manufacturing, bearing is the key components and parts of national major technologies and equipment.According to statistics, the fault of rotating machinery has 30% to be that bearing fault causes, and the quality of Noise of Rolling Bearing quality, directly affects the serviceability of main frame.Along with the development of precision optical machinery and improving constantly of general engineening goods precision, strict requirement be it is also proposed to the noise of bearing.Noise of Rolling Bearing, to the pollution of environment, is the problem that domestic and international bearing engineering circles is paid close attention to always.
Noise of Rolling Bearing mainly comprises intrinsic noise, because of the noise that machining shape error produces, and the noise that the improper uses such as scar, snotter, oil starvation cause.Noise signal process is separated with outside noise, carries out time-domain analysis, frequency-domain analysis, based on Hilbert envelope analysis of spectrum, draws quality and the fault type of bearing quality.The time-domain analysis of noise signal mainly carries out various process in the amplitude of noise signal, and this method calculates simple, intuitive display, easy understand, applies widely in simple fault diagnosis.Conventional signal amplitude domain statistical parameter includes valid value, kurtosis, peak factor, skewness index, kurtosis index, nargin factor, pulse factor, kurtosis factor etc., and this testing tool mainly utilizes effective value, kurtosis, peak factor to evaluate noise signal.Frequency-domain analysis method is after comprehensive utilization characteristic parameter carries out simple diagnosis to rolling bearing, namely judges whether bearing has fault, further by the spectrum analysis of noise signal after discovery fault, to distinguish classification and the reason of fault.Because Spectral Analysis Method has plurality of advantages, this becomes in fault diagnosis applies maximum methods.The amplitude of spectrogram mainly adopts two kinds of representations: one represents with amplitude (root-mean-square value or peak value) form, is called amplitude spectrum; Another kind represents with form of energy, is called power spectrum.Amplitude spectrum analysis directly carries out Fourier transform to the time-domain signal of sampling gained, and try to achieve the frequency configuration information about this time-domain signal, in various analytical approach, Fourier transform is the basis of spectrum analysis.Power spectrumanalysis represents random signal statistical, intactly reflects the certain statistical average magnitude of random signal by setting up autocorrelation function.By frequency-domain analysis bearing noise signal, bearing quality quality effectively can be judged.Bearing failure diagnosis, due to the not smooth performance of Noise of Rolling Bearing signal, reasonably selects signal processing method for guaranteeing that the accuracy of fault diagnosis system is very important.Inaccurate signal analysis meeting causing trouble diagnostic system repeatedly false alarm, reduces the accuracy of fault diagnosis.Bearing noise signal is analyzed by wavelet analysis and Hilbert transform based on Hilbert envelope analysis of spectrum.Wavelet analysis has the adaptivity to signal, can identify the mutagenic components of vibration signal; Noise signal obtains its envelope spectrum after Hilbert transform, obtains fault characteristic information by envelope spectrum, can effectively judge bearing fault type.Bearing noise signal, by above three kinds of analytical approachs, effectively can be judged bearing noise size, bearing fault type, achieve the object of Bearing testing and fault diagnosis.
The vibration signal that current most of rolling bearing pick-up unit is sent by bearing self, Negotiation speed sensor or acceleration transducer gather bearing radial vibration signal, draw the quality of bearing quality after treatment.But this device can only test bearing radial vibration signal, and the vibration signal in axis and other direction can not be tested; This device focuses on the sound that vibration instrumentation loudspeaker send, and is not that direct test bearing noise signal is to judge bearing quality.Therefore, it is low noise bearing in just sincere justice or super-silent bearing that the bearing detected does not represent.At work, for super-silent machinery (air conditioner, accurate main shaft etc.), generally using the unit dB of sound as performance index factor, this is that low vibration bearing is difficult to be competent at.The bearing detected by this instrument is difficult to become truly noise-free bearing, and the more impossible noise-free bearing produced with famous foreign company is competed mutually.Minority rolling bearing pick-up unit judges bearing quality by noise signal, requires to measure at anechoic room.But this measurement mechanism needs to set up special anechoic room, costs dearly.
Based on above consideration, the noise signal that the Noise of Rolling Bearing of the utility model design detects and fault diagnosis platform is sent by noise transducer pickup bearing self, judges the quality of bearing noise size, quality through Treatment Analysis.Instead of current most of instrument is by vibration velocity or acceleration transducer test bearing vibration signal, through Treatment Analysis, the sound sent by instrument loudspeaker is to weigh bearing noise quality.This meets the testing requirement of low noise, super noise elimination sound bearing; And effectively isolate outside noise by the sound proof box of autonomous Design, decrease the cost of setting up anechoic room specially, decrease the restriction of testing environment.
summary of the invention:
The utility model Noise of Rolling Bearing detects and fault diagnosis platform goal of the invention: design one has independent acoustic construction, and can comprise axially and radial each equipment detected to noise bearing.
The utility model Noise of Rolling Bearing detects and fault diagnosis platform, comprises instrument body, drive unit, servicing unit, control panel and data acquisition processing device; Wherein, instrument body is the supporting construction of Noise of Rolling Bearing monitoring and fault diagnosis equipment, and instrument body installs drive unit, servicing unit section components and data acquisition processing device section components everywhere respectively; Drive unit comprises motor, motor accessory structure and belt transmission structure; Servicing unit comprises Hydraulic Station, hydraulic cylinder, mandrel, charger, copper fore-set and sound arrester; Data acquisition processing device comprises noise transducer, noise transducer support and data acquisition and signal processing system; Sound arrester is sound proof box, and charger is arranged on sound proof box one end, and connecting fluid cylinder pressure also installs copper fore-set; It is relative with charger that mandrel is arranged on sound proof box one end, connecting drive device; Noise transducer support, noise transducer are arranged in sound proof box, by data line connection data signal sampling and processing system; Noise transducer support comprises cross bar and montant, and cross bar is fixed on sound proof box top, and montant is arranged on cross bar, and montant can move along cross bar and extension elongation is adjustable, and montant is designed with joint shaft.
Beam is provided with between motor and instrument body; Sound proof box is double-decker, central filler glass wool, and inwall posts acoustic absorbant; Dynamic and static pressure main shaft is selected in one end that drive unit is connected with charger, and the hydraulic oil of its adapted is provided by Hydraulic Station; Motor is furnished with frequency converter, and rotating speed is adjustable; Sound proof box is provided with the ring flange of symmetric position, and hydraulic cylinder is connected with charger through ring flange, and drive unit is connected with mandrel through ring flange, is provided with y-type seal ring inside above-mentioned ring flange.
The connection of mandrel and drive unit, for removably connecting, uses the rolling bearing that different mandrels can adapt to different size instead, expands the scope of application and improves accuracy of detection.
Control panel is for arranging that main action button is as Hydraulic Station relevant control button, motor relevant control button, hydraulic cylinder relevant control button etc., and control panel is fixed on instrument body.
The utility model Noise of Rolling Bearing detects and the beneficial effect of fault diagnosis platform: have independent sound arrester and can to rolling bearing respectively to the equipment that noise detects by a kind of, reduce equipment cost while improving rolling bearing accuracy of detection, bearing quality level is improved to enterprise and plays very large help.
accompanying drawing illustrates:
Fig. 1 is that the utility model Noise of Rolling Bearing detects and fault diagnosis platform structure schematic diagram;
Fig. 2 is that the utility model Noise of Rolling Bearing detects and fault diagnosis platform loads device partial structurtes schematic diagram;
In figure, base plate 1, column 2, motor plate 3, jacking block 4, push rod 5, beam 6, motor 7, driving pulley 8, end face 9, table top 10, control panel 11, belt guard 12, main spindle box 13, forward flange 14, dynamic and static pressure main shaft 15, mandrel 16, test bearing 17, sound proof box 18, noise transducer rack vertical rod 19, noise transducer 20, noise transducer rack cross-bar 21, sound insulation chamber door 22, copper fore-set 23, front loading disc 24, rear loading disc 25, rear flange 26, hydraulic cylinder 27, hydraulic cylinder leg 28.
embodiment:
Noise of Rolling Bearing detects and fault diagnosis platform, comprises instrument body, drive unit, servicing unit, control panel 11, data acquisition processing device.Instrument body is the support section that Noise of Rolling Bearing detects and fault diagnosis detection of platform is diagnosed, and mainly comprises table top 10, end face 9, column 2, baffle plate, base plate 1, castor.Drive unit is the drive part of Noise of Rolling Bearing detection and fault diagnosis platform topworks, mainly comprise driving part (motor 7, motor plate 3, beam 6, jacking block 4, push rod 5, frequency converter, driving pulley 8, A type general flat key, A type classical V-belt), slave unit (main spindle box body 13, dynamic and static pressure main shaft 15, driven pulley, belt guard 12, A type general flat key).Servicing unit is some matching components of Noise of Rolling Bearing detection and fault diagnosis platform, comprise Hydraulic Station (hydraulic station electromotor, variable vane pump, 34 three-way electromagnetic valves, reduction valve, oil pressure gauge, hydraulic cylinder 27, hydraulic cylinder leg 28, fuel tank, oil pipe, Hydraulic Station support, castors), charger (front loading disc 24, rear loading disc 25), mandrel 16, copper fore-set 23(3), sound arrester (sound proof box 18, sound insulation chamber door 22, forward flange 14, rear flange 26, Y O-ring seal, glass wool).Control panel 11 is control sections of Noise of Rolling Bearing detection and fault diagnosis platform, the button (hydraulic motor drives button, button left by spindle drive motor, hydraulic cylinder feeding button, hydraulic cylinder return button, hydraulic cylinder hold button, spindle motor close button, hydraulic motor closes button) of mainly control operation.Data acquisition processing device be Noise of Rolling Bearing detect and fault diagnosis platform noise picking up signal, process, analysis part, comprise noise transducer 20, noise transducer support (cross bar 21, montant 19), data acquisition and signal processing system.
Table top 10 material of support component is 3mmQ235-A.F, and table top 10 and reinforcement weld together, and are fixed by screws on end face 9; End face 9 material is 5mmQ235-A.F, is welded with the rectangle square steel of 40 × 80 × 5mm, and end face 9 is welded on column 2; Column 2 material is 5mmQ235-A.F, is welded with the rectangle square steel of 40 × 80 × 5mm and 40 × 40 × 3mm; Barrier material is 2mmQ235-A.F, is welded on the side of column 2; Base plate 1 material is Q235-A.F, and base plate 1 and reinforcement are welded on column 2 bottom surface; Castor material is rubber wheel, is bolted on column 2.The motor of 370W, horizontal, 220V, 1440r/min selected by the motor of drive part, and motor is fixed on beam 6; Beam 6 material is nitrile rubber and cold-drawn structural steel, is fixed on motor plate 3; Motor plate 3 material is No. 45 steel, and on motor plate 3, beam 6 hole can allow motor 7 to move left and right, and realizes the adjustment of belt tension, and motor plate 3 is fixed on column 2; Jacking block 4 immobilization material is No. 45 steel, is fixed on motor plate 3, is prevented the swing of the left and right of motor 7 by push rod 5; Driving pulley 8 is connected with motor 7 by A type classical V-belt; Frequency converter realizes the speed change of motor 7, makes dynamic and static pressure main shaft 15 rotating speed reach 1200r/min, 1800r/min, 3000r/min.The main spindle box 13 of slave unit is fixed on table top 10 left end, dynamic and static pressure main shaft 15 is connected with driven pulley by A type general flat key, belt guard 12 is fixed on table top 10, covered with belt by cladding wheel, mandrel 16 is connected with No. 2 Mohs inner cones of dynamic and static pressure main shaft 15 external part by No. 2 Mohs outer cones on surface.Castor installed by the Hydraulic Station bracing frame of servicing unit, and convenient mobile, Hydraulic Station separates with test department (approximately at a distance of 3 meters) simultaneously; Hydraulic cylinder 27 is fixed on hydraulic cylinder leg 28.Hydraulic cylinder leg 28 material is 3mmQ235-A.F, is fixed on table top 10 right-hand member.Charger is fixed on the free projecting end of hydraulic cylinder 27, and front loading disc 24 is bolted with rear loading disc 25, and copper fore-set 23 is fixed on shroud, withstands on the outer ring of test bearing 17, outer ring is fixed, not with main axis.Sound arrester is fixed on table top 10 centre position, and sound proof box 18 and sound insulation chamber door 22 material are 3mmQ235-A.F and 25mm glass wool, and both are connected by folding; Be equipped with Y O-ring seal on the flange 26 of front and back, forward flange 14 is fixed on the left side of sound proof box 18, plays sealing to dynamic and static pressure main shaft 15 end; Rear flange 26 is fixed on the right side of sound proof box 18, plays sealing to hydraulic cylinder 27 end.Control panel 11 is fixed on the left front of table top 10.Noise transducer 20 rack cross-bar 21 is fixed in sound proof box 18, and montant 19 is fixed on cross bar 21, can up and down, move left and right, noise transducer 20 is fixed on montant 19, and noise transducer 20 is connected with DASP system by data line.Instrument surface plastic spraying white.
Sound proof box 18 makes inside and outside bilayer, central filler glass wool, effectively isolates extraneous noise; Interior laminating acoustic absorbant, absorbs the noise that test bearing 17 sends, and reduces acoustic reflection.
There is y-type seal ring groove flange 26 inside, front and back.Forward flange 14 contacts with dynamic and static pressure main shaft 15, installs two y-type seal rings; Rear flange 26 contacts with hydraulic cylinder 27 external part, installs a y-type seal ring.Effectively sound proof box 18 hole is sealed, improve the defening effect of sound proof box 18.
Former and later two dishes of loading disc are bolted, and shroud has three concave slots, nut is put in convex slot lower end, for fastening copper fore-set 23; When imposed load, nut withstands on hub disk; Copper fore-set 23 radially can move in convex slot, meets the test request of different bearing size; Shroud posts rule, ensures that three copper fore-sets 23 withstand on the same diameter of axle of bearing 17 outer ring.
Noise transducer 20 rack cross-bar 21, montant 19 are slotted, by a bolted, montant 19 can along cross bar 21 laterally, vertically move, cross bar 21, montant 19 post rule, meet the requirement of different bearing size measuring distance different from noise transducer 20.
Select dynamic and static pressure main shaft 15, its vibration, noise is little, and rotating accuracy is high, easily starts; The hydraulic oil of dynamic and static pressure main shaft 15 is provided by Hydraulic Station.
Spindle drive motor is furnished with frequency converter, realizes the rotating speed that dynamic and static pressure main shaft 151200r/min, 1800r/min, 3000r/min are different, and meet the requirement of the different test speed of different bearing size, it is simple, convenient.
Mandrel 16 is middle transition axles of dynamic and static pressure main shaft 15 and test bearing 17, mandrel 16 outer end is different size according to the inner ring dimensioned of different test bearing 17, meet the test of different bearing size, increase the usable range of dynamic and static pressure main shaft 15 to different bearing size; Mandrel 16 is processed with screw thread, facilitates the dismounting of mandrel 16.
Hydraulic Station separates with instrument test part, reduces Hydraulic Station self-noise to the impact of test bearing 17 noise, and reduces the supporting power of instrument body.
During use, open sound insulation chamber door 22, test bearing 17 is arranged on mandrel 16, regulate the position of copper fore-set 23 on loading disc according to bearing designation; Press hydraulic motor 7 and drive button, dynamic and static pressure main shaft 15, to dynamic and static pressure main shaft 15 conveying high-pressure oil, suspends by Hydraulic Station; Press spindle drive motor and drive button, dynamic and static pressure main shaft 15 drives test bearing 17 to rotate; Press hydraulic cylinder 27 feeding button, regulate reduction valve to export certain loading force according to different bearing size, now bearing 17 outer ring is fixed by copper fore-set 23; Close sound insulation chamber door 22, noise transducer 20 starts the noise signal of collecting test bearing 17, about 30 seconds of collection signal time; Collection signal terminates, and presses hydraulic cylinder 27 and returns button; After hydraulic cylinder 27 is return, press hydraulic cylinder 27 hold button, now Hydraulic Station is no longer to hydraulic cylinder 27 conveying high-pressure oil; Press spindle motor 7 and close button, finally press hydraulic motor 7 and close button.The bearing noise signal collected by noise transducer 20 passes to data acquisition and signal processing system process, analysis, draws the fault type of test bearing 17 noise size or bearing.
Claims (6)
1. Noise of Rolling Bearing detects and fault diagnosis platform, comprise instrument body, drive unit, control panel and data acquisition processing device, wherein instrument body is the supporting construction of Noise of Rolling Bearing detection and fault diagnosis equipment, instrument body installs drive unit and data acquisition processing device section components everywhere respectively, and data acquisition processing device comprises noise transducer, noise transducer support and data acquisition and signal processing system; It is characterized in that: also comprise servicing unit;
Wherein, drive unit comprises motor, motor accessory structure and belt transmission structure; Servicing unit comprises Hydraulic Station, hydraulic cylinder, mandrel, charger, copper fore-set and sound arrester;
Sound arrester is sound proof box, and charger is arranged on sound proof box one end, and connecting fluid cylinder pressure also installs copper fore-set; It is relative with charger that mandrel is arranged on sound proof box one end, connecting drive device; Noise transducer support, noise transducer are arranged in sound proof box, by data line connection data signal sampling and processing system;
Noise transducer support comprises cross bar and montant, and cross bar is fixed on sound proof box top, and montant is arranged on cross bar, and montant can move along cross bar and extension elongation is adjustable, and montant is designed with joint shaft.
2. Noise of Rolling Bearing as claimed in claim 1 detects and fault diagnosis platform, it is characterized in that: be provided with beam between described motor and instrument body.
3. Noise of Rolling Bearing as claimed in claim 1 detects and fault diagnosis platform, it is characterized in that: described sound proof box is double-decker, and central filler glass wool, inwall posts acoustic absorbant.
4. Noise of Rolling Bearing as claimed in claim 1 detects and fault diagnosis platform, and it is characterized in that: dynamic and static pressure main shaft is selected in one end that described charger is connected with drive unit, the hydraulic oil of its adapted is provided by Hydraulic Station.
5. Noise of Rolling Bearing as claimed in claim 1 detects and fault diagnosis platform, it is characterized in that: described motor is furnished with frequency converter, and rotating speed is adjustable.
6. Noise of Rolling Bearing as claimed in claim 1 detects and fault diagnosis platform, it is characterized in that: described sound proof box is provided with the ring flange of symmetric position, hydraulic cylinder is connected with charger through ring flange, drive unit is connected with mandrel through ring flange, is provided with y-type seal ring inside above-mentioned ring flange.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420760526.5U CN204964010U (en) | 2014-12-08 | 2014-12-08 | Noise detection and fault diagnosis platform for rolling bearings |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420760526.5U CN204964010U (en) | 2014-12-08 | 2014-12-08 | Noise detection and fault diagnosis platform for rolling bearings |
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| CN204964010U true CN204964010U (en) | 2016-01-13 |
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| CN201420760526.5U Expired - Fee Related CN204964010U (en) | 2014-12-08 | 2014-12-08 | Noise detection and fault diagnosis platform for rolling bearings |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104374470A (en) * | 2014-12-08 | 2015-02-25 | 宁夏大学 | Noise detection and fault diagnosis platform for rolling bearings |
| CN105606364A (en) * | 2016-03-23 | 2016-05-25 | 成都柏森松传感技术有限公司 | Monitoring equipment for bearing running test |
| CN105784357A (en) * | 2016-04-29 | 2016-07-20 | 吉林大学 | Automobile speed changer noise test stand |
-
2014
- 2014-12-08 CN CN201420760526.5U patent/CN204964010U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104374470A (en) * | 2014-12-08 | 2015-02-25 | 宁夏大学 | Noise detection and fault diagnosis platform for rolling bearings |
| CN104374470B (en) * | 2014-12-08 | 2017-12-29 | 宁夏大学 | Noise of Rolling Bearing detects and fault diagnosis platform |
| CN105606364A (en) * | 2016-03-23 | 2016-05-25 | 成都柏森松传感技术有限公司 | Monitoring equipment for bearing running test |
| CN105784357A (en) * | 2016-04-29 | 2016-07-20 | 吉林大学 | Automobile speed changer noise test stand |
| CN105784357B (en) * | 2016-04-29 | 2019-04-16 | 吉林大学 | Noise of automobile speed changer testing stand |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160113 Termination date: 20171208 |