CN204960922U - Bailing formula beam -pumping unit load testing arrangement - Google Patents

Bailing formula beam -pumping unit load testing arrangement Download PDF

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Publication number
CN204960922U
CN204960922U CN201520458489.7U CN201520458489U CN204960922U CN 204960922 U CN204960922 U CN 204960922U CN 201520458489 U CN201520458489 U CN 201520458489U CN 204960922 U CN204960922 U CN 204960922U
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Prior art keywords
sucker rod
load test
flexible sucker
wheel
pumping unit
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CN201520458489.7U
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Chinese (zh)
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杨秀朋
李玲莉
邓卫平
谢观福
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Guizhou Aerospace Kaishan Petroleum Instrument Co Ltd
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Guizhou Aerospace Kaishan Petroleum Instrument Co Ltd
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Abstract

<b>本实用新型公开了一种提捞式抽油机载荷测试装置,该装置包括井架横梁,井架横梁一端设有大滑轮,大滑轮上套有柔性抽油杆,柔性抽油杆一端与井下相关设备连接,柔性抽油杆另一端与卷筒缠绕连接;所述井架横梁上设有安装支架,安装支架顶面设有载荷测试轮,载荷测试轮两侧分别设有压紧轮;载荷测试轮位于柔性抽油杆下方并与柔性抽油杆滚动连接,压紧轮位于柔性抽油杆上方并与柔性抽油杆滚动连接。本实用新型成功解决了由于提捞式抽油机没有悬绳器无法安装载荷测试设备的技术问题,可方便油井工况的分析。其装置结构简单、安装方便。</b>

<b>The utility model discloses a load testing device for a lifting type pumping unit. The device includes a derrick beam, one end of the derrick beam is provided with a large pulley, and a flexible sucker rod is sheathed on the big pulley. The other end of the flexible sucker rod is wound and connected with the reel; the derrick beam is provided with a mounting bracket, the top surface of the mounting bracket is provided with a load test wheel, and both sides of the load test wheel are respectively provided with compression wheels; The test wheel is located below the flexible sucker rod and is rollingly connected with the flexible sucker rod, and the pressing wheel is located above the flexible sucker rod and is rolledly connected with the flexible sucker rod. The utility model successfully solves the technical problem that the load testing equipment cannot be installed because the lifting type pumping unit has no rope suspension device, and can facilitate the analysis of the working conditions of the oil well. The device has simple structure and convenient installation. </b>

Description

一种提捞式抽油机载荷测试装置A load testing device for lifting type pumping unit

技术领域 technical field

本实用新型涉及一种提捞式抽油机载荷测试装置,属于油田试井装置技术领域。The utility model relates to a load testing device for a lifting type pumping unit, which belongs to the technical field of well testing devices in oil fields.

背景技术 Background technique

提捞式抽油机是一种新型的抽油机,采用了与传统抽油机不同的位移举升方式。提捞式抽油机是采用柔性抽油杆与井下相关设备连接的,上冲程时电动机通过传动装置带动卷筒转动,将柔性抽油杆缠绕在卷筒上,从而带动柱塞向上运动,将抽油泵举升到预定高度。下冲程时电动机反转,依靠抽油泵、柔性抽油杆等井下相关设备的自重下落到井下的预定位置,完成一个抽油循环。一个抽油循环完成后根据井下原油恢复的情况,等待一段时间后进行下一个抽油循环。与传统的抽油机相比,具有冲程大,运行周期长的特点。但提捞式抽油机取消了传统的悬绳器,因此无法安装传统的载荷测试设备。由于提捞式抽油机未安装载荷测试设备,使得油井工况分析受到很大的限制。The lifting type pumping unit is a new type of pumping unit, which adopts a different displacement lifting method from the traditional pumping unit. The lifting type pumping unit is connected with the relevant equipment in the well by flexible sucker rods. During the upstroke, the motor drives the reel to rotate through the transmission device, and the flexible sucker rod is wound on the reel, thereby driving the plunger to move upwards. The oil well pump is lifted to a predetermined height. During the down stroke, the electric motor reverses, and depends on the self-weight of downhole related equipment such as oil well pump and flexible sucker rod to drop to the predetermined position downhole to complete a pumping cycle. After one oil pumping cycle is completed, according to the situation of downhole crude oil recovery, wait for a period of time before proceeding to the next oil pumping cycle. Compared with the traditional pumping unit, it has the characteristics of large stroke and long operation period. However, the lift pumping unit has canceled the traditional rope hanger, so the traditional load testing equipment cannot be installed. Because the lifting pumping unit is not equipped with load testing equipment, the analysis of oil well conditions is greatly restricted.

实用新型内容 Utility model content

本实用新型的目的在于,提供一种提捞式抽油机载荷测试装置,以解决采用提捞式抽油机工作时不能进行油井工况分析的技术问题,从而克服现有技术的不足。The purpose of the utility model is to provide a load testing device for a lifting type pumping unit to solve the technical problem that the oil well working conditions cannot be analyzed when the lifting type pumping unit is used, so as to overcome the deficiencies in the prior art.

本实用新型的技术方案是这样实现的:The technical scheme of the utility model is achieved in that:

本实用新型的一种提捞式抽油机载荷测试装置为,该装置包括井架横梁,井架横梁一端设有大滑轮,大滑轮上套有柔性抽油杆,柔性抽油杆一端与井下相关设备连接,柔性抽油杆另一端与卷筒缠绕连接;所述井架横梁上设有安装支架,安装支架顶面设有载荷测试轮,载荷测试轮两侧分别设有压紧轮;载荷测试轮位于柔性抽油杆下方并与柔性抽油杆滚动连接,压紧轮位于柔性抽油杆上方并与柔性抽油杆滚动连接。A load testing device for a lifting type pumping unit of the present utility model is as follows: the device includes a derrick beam, one end of the derrick beam is provided with a large pulley, a flexible sucker rod is sleeved on the big pulley, and one end of the flexible sucker rod is connected to the related equipment in the well. connection, the other end of the flexible sucker rod is wound and connected with the reel; the derrick beam is provided with a mounting bracket, the top surface of the mounting bracket is provided with a load test wheel, and both sides of the load test wheel are respectively provided with a compression wheel; the load test wheel is located at The flexible sucker rod is below the flexible sucker rod and is rollingly connected with the flexible sucker rod, and the pinch wheel is located above the flexible sucker rod and is rolledly connected with the flexible sucker rod.

前述装置中,所述载荷测试轮的轮槽内沿圆周均布有一组压力传感器。In the aforementioned device, a group of pressure sensors are uniformly distributed along the circumference of the wheel groove of the load testing wheel.

前述装置中,所述压紧轮与安装支架顶面连接,压紧轮的轮槽最低点低于载荷测试轮的轮槽最高点。In the aforementioned device, the pressing wheel is connected to the top surface of the mounting bracket, and the lowest point of the wheel groove of the pressing wheel is lower than the highest point of the wheel groove of the load testing wheel.

前述装置中,所述安装支架顶面与柔性抽油杆的轴线平行。In the aforementioned device, the top surface of the mounting bracket is parallel to the axis of the flexible sucker rod.

由于采用了上述技术方案,本实用新型与现有技术相比,本实用新型成功解决了由于提捞式抽油机没有悬绳器无法安装载荷测试设备的技术问题,可方便油井工况的分析。本实用新型对提捞式抽油机的改进无需对现有提捞式抽油机进行改动,因此对现有提捞式抽油机的工作不会产生任何不利影响。只需要在现有的井架横梁上安装一套检测装置即可,检测装置不受大滑轮两侧柔性抽油杆夹角的影响;安装时不必松开柔性抽油杆两头,只需让柔性抽油杆处于松弛状态即可把柔性抽油杆挤入检测装置的载荷测试轮和压紧轮的轮槽内,安装非常方便,可在现场施工。本实用新型的装置结构简单,改造成本低。如不需要时,只需将检测装置拆除即可,恢复性好,可在提捞式抽油机上广泛使用,具有推广意义。Due to the adoption of the above-mentioned technical scheme, compared with the prior art, the utility model successfully solves the technical problem that the load testing equipment cannot be installed because the hoisting type pumping unit does not have a rope suspension, and can facilitate the analysis of the working conditions of the oil well . The utility model does not need to modify the existing lifting type oil pumping unit for the improvement of the lifting type oil pumping unit, so no adverse effect will be produced on the work of the existing lifting type oil pumping unit. It is only necessary to install a set of detection device on the existing derrick beam, and the detection device is not affected by the angle between the flexible sucker rod on both sides of the large pulley; it is not necessary to loosen the two ends of the flexible sucker rod during installation, just let the flexible sucker rod When the oil rod is in a relaxed state, the flexible sucker rod can be squeezed into the wheel grooves of the load test wheel and the pressure wheel of the detection device. The installation is very convenient and can be constructed on site. The device of the utility model has simple structure and low modification cost. If it is not needed, it only needs to dismantle the detection device. It has good recovery performance and can be widely used on lifting oil pumping units, which has promotional significance.

附图说明 Description of drawings

图1是本实用新型的结构示意图;Fig. 1 is a structural representation of the utility model;

图2是载荷测试轮上的受力矢量图。Figure 2 is the force vector diagram on the load test wheel.

附图中的标记为:1-井架横梁,2-大滑轮,3-柔性抽油杆,4-安装支架,5-载荷测试轮,6-压紧轮。The marks in the accompanying drawings are: 1-derrick beam, 2-big pulley, 3-flexible sucker rod, 4-installation bracket, 5-load test wheel, 6-pressing wheel.

具体实施方式 detailed description

下面结合附图和实施例对本实用新型作进一步的详细说明,但不作为对本实用新型的任何限制。The utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments, but not as any limitation to the utility model.

实施例 Example

本实用新型是根据下述的一种在提捞式抽油机上安装载荷测试装置的方法所构建的,如图1所示:该方法是在提捞式抽油机的井架横梁上固定一个安装支架,安装支架顶面与柔性抽油杆平行,然后在安装支架顶面固定一个载荷测试轮,载荷测试轮两侧设有压紧轮,并使柔性抽油杆依次从压紧轮底部和载荷测试轮上方穿过缠绕在与电机连接的滚筒上;通过测量柔性抽油杆对载荷测试轮的向心压力F1计算柔性抽油杆的拉力载荷F。载荷测试轮位于安装支架顶面中部并将柔性抽油杆向上顶起;所述压紧轮位于载荷测试轮两侧并将柔性抽油杆向下压;使柔性抽油杆在载荷测试轮处产生弯曲从而在载荷测试轮上形成向心压力F1。载荷测试轮的轮槽底部均布有压力传感器,通过压力传感器测量柔性抽油杆对载荷测试轮的向心压力F1;通过向心压力F1由下式计算柔性抽油杆的拉力载荷F:The utility model is constructed according to the following method for installing a load testing device on the lifting pumping unit, as shown in Figure 1: the method is to fix a device on the derrick beam of the lifting pumping unit Bracket, the top surface of the installation bracket is parallel to the flexible sucker rod, and then a load test wheel is fixed on the top surface of the installation bracket. There are pinch wheels on both sides of the load test wheel, and the flexible sucker rod is sequentially lifted from the bottom of the pinch wheel and the load The test wheel passes through and is wound on the drum connected to the motor; the tensile load F of the flexible sucker rod is calculated by measuring the centripetal pressure F1 of the flexible sucker rod on the load test wheel. The load test wheel is located in the middle of the top surface of the mounting bracket and pushes up the flexible sucker rod; the pressure wheel is located on both sides of the load test wheel and presses down the flexible sucker rod; the flexible sucker rod is placed on the load test wheel Bending occurs to create a centripetal pressure F1 on the load test wheel. Pressure sensors are evenly distributed on the bottom of the wheel groove of the load test wheel, and the centripetal pressure F1 of the flexible sucker rod on the load test wheel is measured by the pressure sensor; the tensile load F of the flexible sucker rod is calculated by the following formula through the centripetal pressure F1:

F=F1÷(2×cosθ)F=F1÷(2×cosθ)

式中:F1是柔性抽油杆在载荷测试轮上形成的向心压力,where: F1 is the centripetal pressure formed by the flexible sucker rod on the load test wheel,

θ是向心压力F1与位移测试轮侧拉力载荷F之间的夹角。θ is the angle between the centripetal pressure F1 and the side tension load F of the displacement test wheel.

根据上述方法构成的本实用新型的一种提捞式抽油机载荷测试装置,如图1所示,该装置包括井架横梁1,井架横梁1一端设有大滑轮2,大滑轮2上套有柔性抽油杆3,柔性抽油杆3一端与井下相关设备连接,柔性抽油杆3另一端与卷筒缠绕连接;所述井架横梁1上设有安装支架4,安装支架4顶面设有载荷测试轮5,载荷测试轮5两侧分别设有压紧轮6;载荷测试轮5位于柔性抽油杆3下方并与柔性抽油杆3滚动连接,压紧轮6位于柔性抽油杆3上方并与柔性抽油杆3滚动连接。载荷测试轮5的轮槽内沿圆周均布有一组压力传感器。压紧轮6与安装支架4顶面连接,压紧轮6的轮槽最低点低于载荷测试轮5的轮槽最高点。安装支架4顶面与柔性抽油杆3的轴线平行。According to the above-mentioned method, a load testing device for a lifting type pumping unit of the present invention is formed, as shown in Figure 1, the device includes a derrick beam 1, and a large pulley 2 is arranged at one end of the derrick beam 1, and the large pulley 2 is covered with a Flexible sucker rod 3, one end of the flexible sucker rod 3 is connected with related downhole equipment, and the other end of the flexible sucker rod 3 is wound and connected with the reel; the derrick beam 1 is provided with a mounting bracket 4, and the top surface of the mounting bracket 4 is provided with The load test wheel 5 is provided with compression wheels 6 on both sides of the load test wheel 5; Above and rolling connection with the flexible sucker rod 3. A group of pressure sensors are evenly distributed along the circumference in the wheel groove of the load test wheel 5 . The pressing wheel 6 is connected to the top surface of the mounting bracket 4, and the lowest point of the wheel groove of the pressing wheel 6 is lower than the highest point of the wheel groove of the load testing wheel 5. The top surface of the mounting bracket 4 is parallel to the axis of the flexible sucker rod 3 .

Claims (3)

1. a bailing formula oil pumper load test device, comprise derrick panel (1), derrick panel (1) one end is provided with large pulley (2), the upper cover of large pulley (2) has flexible rod (3), flexible rod (3) one end is connected with down-hole relevant device, and flexible rod (3) other end and reel are intertwined and connected; It is characterized in that: described derrick panel (1) is provided with mounting bracket (4), mounting bracket (4) end face is provided with load test wheel (5), and load test wheel (5) both sides are respectively equipped with contact roller (6); Load test wheel (5) is positioned at flexible rod (3) below and rolls with flexible rod (3) and is connected, and contact roller (6) is positioned at flexible rod (3) top and rolls with flexible rod (3) and is connected; Described contact roller (6) is connected with mounting bracket (4) end face, and the race minimum point of contact roller (6) takes turns the race peak of (5) lower than load test.
2. the oil pumper of bailing formula according to claim 1 load test device, is characterized in that: be uniformly distributed with one group of pressure sensor along the circumference in the race of described load test wheel (5).
3. the oil pumper of bailing formula according to claim 1 load test device, is characterized in that: the axis being parallel of described mounting bracket (4) end face and flexible rod (3).
CN201520458489.7U 2015-06-30 2015-06-30 Bailing formula beam -pumping unit load testing arrangement Expired - Lifetime CN204960922U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201520458489.7U CN204960922U (en) 2015-06-30 2015-06-30 Bailing formula beam -pumping unit load testing arrangement

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110725671A (en) * 2019-12-03 2020-01-24 山西省平遥减速器有限责任公司 Damage-proof pollution-free bailing type oil pumping machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110725671A (en) * 2019-12-03 2020-01-24 山西省平遥减速器有限责任公司 Damage-proof pollution-free bailing type oil pumping machine

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