CN204945755U - Intelligent adjustment controls vibratory screening apparatus - Google Patents
Intelligent adjustment controls vibratory screening apparatus Download PDFInfo
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- CN204945755U CN204945755U CN201520716136.2U CN201520716136U CN204945755U CN 204945755 U CN204945755 U CN 204945755U CN 201520716136 U CN201520716136 U CN 201520716136U CN 204945755 U CN204945755 U CN 204945755U
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- screening apparatus
- vibratory screening
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Abstract
The utility model is that a kind of Intelligent adjustment controls vibratory screening apparatus, can automatic adjusting amplitude, shaking frequently even quits work.The utility model increases PLC control system, adds Material Sensor, add vibration transducer at screen box at charging aperture, spring vibration sensor is equipped with at spring place, arranges liquid level sensor at fuel tank, can monitor the duty of vibratory screening apparatus in real time, real-time adjustment, make vibratory screening apparatus be in best duty all the time, and bearing portion automatic powder adding apply oil can be realized, reduce Bearing Temperature, bearing damage, increase work efficiency, cut the waste, guarantee safe production.
Description
Technical field
The utility model relates to a kind of Intelligent adjustment and controls vibratory screening apparatus, belongs to vibratory screening apparatus technical field.
Background technology
In recent years, along with pulling of the industry development such as mineral products, building, vibratory screening apparatus industry remains vigorous demand.Along with energy-conserving and environment-protective, the proposition of the theory such as to raise the efficiency, the diversification of vibratory screening apparatus, intellectuality just seem more and more important.Oscillation Amplitude, the frequency that shakes of present vibratory screening apparatus are all certain, material number, with or without being all work under the same duty, this is just easy to the phenomenon occurring empty sieve or blocking, is easy to cause waste, inefficiency, even has a strong impact on production capacity.Spring works long hours, easily tired, occurs crackle etc., and is not easy real-time detection; Bearing adds lubricating oil not in time sometimes, causes Bearing Temperature, damages bearing and axle etc. problem, if maintenance not in time, is easy to cause danger.
Summary of the invention
Occur that sky sieves or blocks, inefficiency to solve in prior art, easy wasting situation, check very difficult situation with the monitoring of vibratory screening apparatus each parts, we devise a kind of can automatic adjusting amplitude, shaking frequently even quits work and the Intelligent adjustment of duty of Real-Time Monitoring parts controls vibratory screening apparatus.By the application of PLC control technology, better can regulate and automatically control, and being more easily connected with other parts, realizing overall automatic control.The duty of each parts of real-time monitoring vibratory screening apparatus can also find bad phenomenon effectively in advance, reduces dangerous generation, can also reduce maintenance cost simultaneously, increase the benefit.
The utility model comprises main involving vibrations sieve, frequency conversion adjustable speed motor, spring, lubricating oil system, PLC, vibratory screening apparatus is fixed on base by spring, it is characterized in that: at the discharging opening of conveying belt or the charging aperture of vibratory screening apparatus, Material Sensor is housed; At the screen box of vibratory screening apparatus, vibration transducer is housed; Spring vibration sensor is equipped with at spring place; Lubricating oil system comprises oil pump, fuel tank, oil pipe, high-pressure injection mouth, and oil pump and fuel tank are fixed on support, has grease, liquid level sensor is arranged in fuel tank in fuel tank; There is temperature sensor at bearing place, wherein Material Sensor, vibration transducer, spring vibration sensor, temperature sensor, level sensor by signal transmission to PLC, the duty of vibratory screening apparatus can be monitored in real time, real-time adjustment, makes vibratory screening apparatus be in best duty all the time, increases work efficiency, cut the waste, the installation of spring vibration sensor can the state of Real-Time Monitoring parts, has bad state phenomena to send warning, prevents dangerous generation.The installation of temperature sensor can measure bearing temperature in real time, prevents the too high damage causing axle and bearing of the temperature of bearing.The installation of level sensor can grease situation in Real-Time Monitoring fuel tank, and when liquid level is lower than certain value, send warning, prompting is refueled.
Wherein the casing of vibration transducer and vibratory screening apparatus is fixed by strong magnetic, spring vibration sensor is fixed on spring by pasting, temperature sensor is fixed on bearing shell by screw thread, with bearing touch, high-pressure injection mouth is fixed on the bearing shell of vibratory screening apparatus by screw thread, bearing place of direct UNICOM, this Intelligent adjustment vibratory screening apparatus has six vibration transducers.
Shown by the result of site test and running continuously, this kind of Based Intelligent Control shaker operation is simple, can realize remote control and integrating control, effectively decrease waste, raise the efficiency.The duty of whole sieve can be monitored in real time simultaneously, can Realtime Alerts to some defective modes, reduce dangerous generation and the maintenance cost of equipment, effectively raise economic benefit.
Accompanying drawing explanation
Fig. 1: the utility model structural drawing
In figure, 1, vibratory screening apparatus, 2, vibration transducer, 3, Material Sensor, 4, frequency conversion adjustable speed motor, 5, spring, 6, spring vibration sensor, 7, PLC, 8 temperature sensors, 9, high-pressure injection mouth, 10, oil pipe, 11, oil pump, 12, grease, 13, liquid level sensor, 14, fuel tank, 15, support.
Embodiment
The utility model embodiment is provided below in conjunction with accompanying drawing:
As shown in the figure, vibratory screening apparatus 1 of the present utility model is fixed on base by spring 5, and Material Sensor 3 is fixed on the discharging opening of conveying belt or the charging aperture of vibratory screening apparatus 1, induction material number have no-trump signal to pass to PLC 7.Six vibration transducers 2 are arranged on the casing of vibratory screening apparatus, are fixed by strong magnetic, and the real-time amplitude of induction vibration sieve, passes to PLC 7 by signal.Spring vibration sensor 6 is pasted on spring 5, and the duty of Real-Time Monitoring spring transfers signals to PLC 7.Temperature sensor 8 is fixed on bearing shell, with bearing touch, measures the temperature of bearing in real time, transfers signals to PLC 7.High-pressure injection mouth 9 is fixed on the bearing shell of vibratory screening apparatus 1 by screw thread, bearing place of direct UNICOM, and oil pump 11 and fuel tank 14 are fixed on support 15, oil pump 11 and being connected by oil pipe 10 between high-pressure injection mouth 9 and fuel tank 14.Have grease 12 in fuel tank 14, liquid level sensor 13 is arranged in fuel tank, in real time the liquid level of induction grease 12, and transfers signals to PLC 7.
When the material of band conveyor conveying is by material inductor 3, material inductor 3 transfers signals to PLC 7, PLC 7 increases according to the signal control frequency conversion adjustable speed motor 4 of material inductor 3 and vibration transducer 2 or reduces rotating speed, thus control vibratory screening apparatus 1 at material fast vibration of many times, increase passing through of material, avoid solid accumulation; To slow down when material is few vibration, saving electric energy.The temperature of bearing measured in real time by temperature sensor 8, and transfer signals to PLC 7, according to bearing temperature, PLC 7 judges whether bearing lacks lubricating oil, if lack, send signal control oil pump 11 and a certain amount of grease 12 is injected into bearing place by oil pipe 10 and high-pressure injection mouth 9.If after adding grease 12, the temperature of bearing still continues too high, and PLC 7 sends warning, makes simultaneously and processes action accordingly, and the rotating speed reducing bearing is even shut down.The while of PLC 7, the liquid level of Real-Time Monitoring grease 12, when liquid level is lower than certain position, sends warning, and grease 12 is added in prompting.Vibration transducer 2 in real time measuring vibrations sieves the vibration amplitude etc. of 1, and the duty of spring 5 responded in real time by spring vibration sensor 6, and all signal passed to PLC 7.When vibrating appearance and being abnormal, PLC 7 judges the duty of each parts of vibratory screening apparatus 1 according to spring vibration sensor 6 and vibration transducer 2 and temperature sensor 8 and other some signals, and send warning, and vibratory screening apparatus 1 is made and is processed action accordingly, or even quit work, avoid dangerous generation.The various operations of PLC 7 all will make a record, and convenient for maintaining personnel consulting and keeping in repair.
Claims (6)
1. an Intelligent adjustment controls vibratory screening apparatus, main involving vibrations sieve (1), frequency conversion adjustable speed motor (4), spring (5), lubricating oil system, PLC (7), vibratory screening apparatus (1) is fixed on base by spring (5), it is characterized in that: at the discharging opening of conveying belt or the charging aperture of vibratory screening apparatus (1), Material Sensor (3) is housed; At the screen box of vibratory screening apparatus (1), vibration transducer (2) is housed; Spring vibration sensor (6) is equipped with at spring (5) place; Lubricating oil system comprises oil pump (11), fuel tank (14), oil pipe (10), high-pressure injection mouth (9), oil pump (11) and fuel tank (14) are fixed on support (15), have grease (12), liquid level sensor (13) is arranged in fuel tank (14) in fuel tank (14); There is temperature sensor (8) at bearing place; Material Sensor (3), vibration transducer (2), spring vibration sensor (6), liquid level sensor (13), temperature sensor (8), by signal transmission to PLC (7).
2. a kind of Intelligent adjustment according to claim 1 controls vibratory screening apparatus, it is characterized in that: vibration transducer (2) is fixed by strong magnetic with the casing of vibratory screening apparatus (1).
3. a kind of Intelligent adjustment according to claim 1 controls vibratory screening apparatus, it is characterized in that: spring vibration sensor (6) is pasted on spring (5).
4. a kind of Intelligent adjustment according to claim 1 controls vibratory screening apparatus, it is characterized in that: temperature sensor (8) is fixed on bearing shell by screw thread, with bearing touch.
5. a kind of Intelligent adjustment according to claim 1 controls vibratory screening apparatus, it is characterized in that: high-pressure injection mouth (9) is fixed on by screw thread on the bearing shell of vibratory screening apparatus (1), bearing place of direct UNICOM.
6. a kind of Intelligent adjustment according to claim 1 controls vibratory screening apparatus, it is characterized in that: have six vibration transducers (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520716136.2U CN204945755U (en) | 2015-09-16 | 2015-09-16 | Intelligent adjustment controls vibratory screening apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520716136.2U CN204945755U (en) | 2015-09-16 | 2015-09-16 | Intelligent adjustment controls vibratory screening apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204945755U true CN204945755U (en) | 2016-01-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520716136.2U Active CN204945755U (en) | 2015-09-16 | 2015-09-16 | Intelligent adjustment controls vibratory screening apparatus |
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| CN (1) | CN204945755U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106540876A (en) * | 2015-09-16 | 2017-03-29 | 枣庄市瑞隆机械制造有限公司 | Intelligent adjustment controls vibrosieve |
| CN108287582A (en) * | 2018-03-29 | 2018-07-17 | 湖北松滋松川矿山机械有限公司 | A kind of status monitoring control system for large-scale vibrating screen |
| CN109343457A (en) * | 2018-11-19 | 2019-02-15 | 鹤壁市煤化机械有限责任公司 | Smart shear rubber spring |
-
2015
- 2015-09-16 CN CN201520716136.2U patent/CN204945755U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106540876A (en) * | 2015-09-16 | 2017-03-29 | 枣庄市瑞隆机械制造有限公司 | Intelligent adjustment controls vibrosieve |
| CN108287582A (en) * | 2018-03-29 | 2018-07-17 | 湖北松滋松川矿山机械有限公司 | A kind of status monitoring control system for large-scale vibrating screen |
| CN109343457A (en) * | 2018-11-19 | 2019-02-15 | 鹤壁市煤化机械有限责任公司 | Smart shear rubber spring |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |