CN204944223U - A kind of production management system of ceramic tile kiln - Google Patents
A kind of production management system of ceramic tile kiln Download PDFInfo
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- CN204944223U CN204944223U CN201520383840.0U CN201520383840U CN204944223U CN 204944223 U CN204944223 U CN 204944223U CN 201520383840 U CN201520383840 U CN 201520383840U CN 204944223 U CN204944223 U CN 204944223U
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Abstract
The utility model discloses a kind of production management system of ceramic tile kiln, by high speed ZigBee wireless telecommunication system, meet the telecommunication requirement of kiln on-site supervision point parameter; Adopt the seamless combination of Ethernet and wireless communication technique to realize kiln remote information to manage, Ethernet and wireless telecommunications are combined realize kiln production scene status information and intranet interconnected, exploitation kiln technological parameter database and kiln Production MIS.
Description
Technical field
The utility model relates to a kind of production management system, in particular a kind of production management system of ceramic tile kiln.
Background technology
Ceramic industry is current widely uses roller way kiln, in installation and debugging and production run, the quality that burns till of kiln directly depends on installation and debugging and daily maintenance work, and in installation process, need pair roller rod transmission system, combustion gas air flow rate proportioning control system, temperature and humidity control system to adjust accurately.Traditional adjustment mode adopts many people to be dispersed in respectively to regulate on-the-spot and control room, debugged by the mode of intercom, the much noise that the equipment such as high-power blower, mixed powder system, roller rod legacy system produce is there is due to kiln workshop, bring inconvenience to the debugging of kiln system, the debugging efficiency of kiln and precision are greatly affected.
Simultaneously, along with technological progress, furnace construction is more and more long, in Technical innova-tion, the running status that kiln system is manually monitored in independent dependence also seems unable to do what one wishes further, operator need arrive on-the-spot inspection kiln, article one, large kiln will walking more than 500 to 600 meters, sometimes a people also will manage several kilns simultaneously, at the scene during inspection, operating personnel at all cannot simultaneously with respect to the kiln major part running state information in control room, and cannot adjust in time the various situations of kiln, what have a strong impact on kiln burns till quality.
Therefore, prior art has yet to be improved and developed.
Utility model content
The purpose of this utility model is the production management system providing a kind of ceramic tile kiln, being intended to solve the adjustment of existing kiln adopts the scene of being manually dispersed in and control room to be realized by intercom, affect regulated efficiency and precision, manually cannot take into account inspection kiln on-the-spot and adjust the problem of kiln production status in time according to kiln running state information.
The technical solution of the utility model is as follows:
A kind of production management system of ceramic tile kiln, wherein, the kiln intelligent variable-frequency RACS comprising the kiln detection subsystem detecting in real time each parameter of kiln, the ZigBee wireless telecommunications subsystem each for kiln parameter sent by ZigBee wireless communication mode and run on request according to the kiln state modulator kiln that the ant colony optimization algorithm Treatment Analysis of fuzzy logic receives; Described ZigBee wireless telecommunications subsystem comprises multiple ZigBee from node apparatus, ZigBee master node device and mobile handheld terminal; Described kiln detection subsystem is connected by the communication of ZigBee wireless communication mode from node apparatus with ZigBee, ZigBee is connected by the communication of ZigBee wireless communication mode from node apparatus with ZigBee master node device, ZigBee master node device is connected by the communication of ZigBee wireless communication mode with mobile handheld terminal, and ZigBee master node device is connected by the communication of ZigBee wireless communication mode with kiln intelligent variable-frequency RACS.
The production management system of described ceramic tile kiln, wherein, described kiln detection subsystem comprises the first control module of the normal operation controlling whole kiln detection subsystem, show the first display module of the internal operation information of each parameter of kiln and the kiln detection subsystem collected, input the first human-computer interaction module of instruction as requested, for whole kiln detection subsystem provides the first power module of power supply, the first communication module be connected by the communication of ZigBee wireless communication mode with ZigBee wireless telecommunications subsystem, the kiln temperature detection module of the temperature information in real-time detection kiln, the furnace pressure detection module of the pressure information in real-time detection kiln and the kiln fabric detection module of the real-time insulation material information detected in kiln, described first display module, first human-computer interaction module, first communication module, kiln temperature detection module, furnace pressure detection module is all connected with the first control module respectively with kiln fabric detection module, the first control module, first human-computer interaction module, first communication module, kiln temperature detection module, furnace pressure detection module is all connected with the first power module respectively with kiln fabric detection module.
The production management system of described ceramic tile kiln, wherein, described ZigBee comprises second control module of control ZigBee from the normal operation of node apparatus from node apparatus, connect the on-the-spot corresponding instrument of the second control module and kiln and realize the bus communication interface that data transmit, the 2nd ZigBee communication module be connected by the communication of ZigBee wireless communication mode with ZigBee master node device, the second power amplification circuit that the signal of the 2nd ZigBee communication module is amplified and be the second control module, bus communication interface and the 2nd ZigBee communication module provide the second source circuit of power supply, described second source circuit obtains power supply from field instrument and processes, described bus communication interface is all connected with the second control module with the 2nd ZigBee communication module, 2nd ZigBee communication module is connected with the second power amplification circuit, bus communication interface is connected with kiln detection subsystem, described 2nd ZigBee communication module is connected with the communication of ZigBee master node device, second source circuit and the second control module, bus communication interface is connected with the 2nd ZigBee communication module, .
The production management system of described ceramic tile kiln, wherein, described ZigBee master node device comprises the 3rd control module of the normal operation controlling described ZigBee master node device, with ZigBee from node apparatus, mobile handheld terminal, the 3rd ZigBee communication module that kiln intelligent variable-frequency RACS is connected by the communication of ZigBee wireless communication mode, to the 3rd power amplification circuit that the signal of the 3rd ZigBee communication module amplifies, for whole ZigBee master node device provides the 3rd supply unit of power supply, the voltage process that 3rd supply unit is provided to ZigBee master node device required voltage the 3rd power circuit and store the 3rd memory of the data in each kiln parameter of receiving and ZigBee master node device, described 3rd memory is all connected with the 3rd control module with the 3rd ZigBee communication module, 3rd ZigBee communication module is connected with the 3rd power amplification circuit, 3rd memory, 3rd ZigBee communication module, 3rd control module is connected with the 3rd supply unit, 3rd supply unit is connected with the 3rd power circuit, 3rd ZigBee communication module respectively with ZigBee from node apparatus, mobile handheld terminal is connected with the communication of kiln intelligent variable-frequency RACS.
The production management system of described ceramic tile kiln, wherein, described mobile handheld terminal comprises the 4th control module of the normal operation controlling whole mobile handheld terminal, for whole mobile handheld terminal provides the 4th supply unit of power supply, the voltage process provided by 4th supply unit is to the 4th power voltage step down device of mobile handheld terminal required voltage, show the 4th display screen of each internal information of each kiln parameter and the mobile handheld terminal received, the 4th man-machine interaction panel of adjustment information and control command is inputted according to actual requirement, 4th memory of the data in each kiln parameter and mobile handheld terminal that the 4th communication module be connected with the communication of ZigBee master node device and storing receives, described 4th memory, 4th display screen, 4th man-machine interaction panel is all connected with the 4th control module respectively with the 4th communication module, 4th memory, 4th display screen, 4th man-machine interaction panel, 4th communication module is all connected with the 4th supply unit with the 4th control module, 4th supply unit is connected with the 4th power voltage step down device, 4th communication module is connected with the communication of ZigBee master node device.
The production management system of described ceramic tile kiln, wherein, described 2nd ZigBee communication module and the 3rd ZigBee communication module adopt CC2530 module.
The production management system of described ceramic tile kiln, wherein, described 3rd supply unit adopts rechargeable battery; Described ZigBee master node device also comprises the 3rd charging device and the 3rd external charging interface, and described 3rd charging device is connected with the 3rd external charging interface, and the 3rd supply unit is connected with the 3rd charging device.
The production management system of described ceramic tile kiln, wherein, described ZigBee master node device also comprises the 3rd display screen and the 3rd man-machine interaction panel, 3rd display screen shows each internal information of each kiln parameter and the ZigBee master node device received, 3rd man-machine interaction panel is according to actual requirement input adjustment information and control command, and described 3rd display screen is all connected with the second control module respectively with the 3rd man-machine interaction panel.
The production management system of described ceramic tile kiln, wherein, described 4th supply unit adopts rechargeable lithium battery; Described mobile handheld terminal also comprises the 4th charging device and the 4th outside charging inlet, and described 4th charging device is connected with the 4th outside charging inlet, and the 4th supply unit is connected with the 4th charging device.
The production management system of described ceramic tile kiln, wherein, described kiln intelligent variable-frequency RACS comprises the 5th control module of the normal operation controlling whole kiln intelligent variable-frequency RACS, the 5th wireless communication module be connected by the communication of ZigBee wireless communication mode with ZigBee master node device, realize the management of kiln process data, the kiln process management module upgrading and share, monitoring kiln temperature, humidity, flow, the kiln state monitoring module of pressure and power state information, the data message monitored according to kiln state monitoring module realizes kiln temperature decision-making module and the heating control module of the temperature control decision of kiln in conjunction with the kiln technique information of kiln state monitoring module, described 5th wireless communication module, kiln process management module, kiln state monitoring module, kiln temperature decision-making module and heating control module are all connected with the 5th control module, heating control module 360 comprises VFC module and variable-frequency power sources module, variable-frequency power sources module comprises power rectifier module and IPM module.
The beneficial effects of the utility model: the utility model, by providing a kind of production management system and control method thereof of ceramic tile kiln, by high speed ZigBee wireless telecommunication system, meets the telecommunication requirement of kiln on-site supervision point parameter; Adopt the seamless combination of Ethernet and wireless communication technique to realize kiln remote information to manage, Ethernet and wireless telecommunications are combined realize kiln production scene status information and intranet interconnected, exploitation kiln technological parameter database and kiln Production MIS; Adopt ZigBee wireless telecommunications, extensibility is strong, has very strong mobility; Remote monitoring and administrative terminal system are designed to friendly liquid crystal man-machine interface by the utility model, and operating personnel, without the need to easily can realize associative operation through professional training in accordance with the instructions, greatly reduce training on operation expense; The machinery of this device, electronics, the hardware design structure are simple, and the main software simulating that adopts controls, easy to maintenance, decreases the cost changing special part; Originally kiln at least need two people even multiple-person cooperative work just can complete scheduling and planning task, after using native system, a people just can complete, even people to manage many kilns also passable simultaneously, greatly reduce personnel cost; Native system can make a line parameter status information of kiln be reported to operator at any time, and any unfavorable condition will remind operator to process in time within the shortest time, and loss is reduced to minimum; Native system has good compatibility, and alone becomes system, can be applied in existing conventional production lines, and carries out transformation and upgrade as required, and applicability is extensive.
Accompanying drawing explanation
Fig. 1 is the inside connection layout of the production management system of ceramic tile kiln in the utility model.
Fig. 2 is the inside connection layout of kiln detection subsystem in the utility model.
Fig. 3 is the inside connection layout of ZigBee wireless telecommunications subsystem in the utility model.
Fig. 4 is the inside connection layout of kiln intelligent variable-frequency RACS in the utility model.
Fig. 5 is the flow chart of steps of the control method of kiln detection subsystem in the utility model.
Detailed description of the invention
For making the purpose of this utility model, technical scheme and advantage clearly, clearly, referring to the accompanying drawing embodiment that develops simultaneously, the utility model is further described.
As shown in Figure 1, the production management system of this ceramic tile kiln comprises:
Kiln detection subsystem 100, detects each parameter of kiln in real time;
ZigBee wireless telecommunications subsystem 200, each parameter of kiln kiln detection subsystem 100 detected is sent to kiln intelligent variable-frequency RACS 300 by ZigBee wireless communication mode;
Kiln intelligent variable-frequency RACS 300, according to the kiln parameter that the ant colony optimization algorithm Treatment Analysis of fuzzy logic receives, draws instruction, controls kiln and runs on request.
As shown in Figure 2, described kiln detection subsystem 100 comprises:
First control module 110, controls the normal operation of whole kiln detection subsystem 100;
First display module 120, shows the internal operation information of each parameter of kiln and the kiln detection subsystem 100 collected;
First human-computer interaction module 130, inputs instruction as requested;
First power module 140, for whole kiln detection subsystem 100 provides power supply;
First communication module 150, is connected by the communication of ZigBee wireless communication mode with ZigBee wireless telecommunications subsystem 200;
Kiln temperature detection module 160, detects the temperature information in kiln in real time;
Furnace pressure detection module 170, detects the pressure information in kiln in real time;
Kiln fabric detection module 180, detects the insulation material information in kiln in real time.
As shown in Figure 3, described ZigBee wireless telecommunications subsystem 200 comprises multiple ZigBee from node apparatus 210, ZigBee master node device 220 and mobile handheld terminal 230, each kiln parameter (kiln detection subsystem 100 is responsible for the whole parameters gathering whole kiln production line) that the field instrument that each ZigBee receives multiple different temperature control section from node apparatus 210 simultaneously collects, simultaneously ZigBee from node apparatus 210 by ZigBee wireless communication mode to ZigBee master node device 220 transmission and reception to each kiln parameter, the each kiln parameter received is sent to mobile handheld terminal 230 by ZigBee wireless communication mode by ZigBee master node device 220, mobile handheld terminal 230 inputs instruction control kiln according to actual needs and runs on request, the each kiln parameter received also is sent to kiln intelligent variable-frequency RACS 300 by ZigBee wireless communication mode by described ZigBee master node device 220,
Described ZigBee receives from node apparatus 210 each kiln parameter that field instrument collects, and to each kiln parameter that ZigBee master node device 220 transmission and reception are arrived, comprising:
Second control module 211, control ZigBee is from the normal operation of node apparatus 210;
Bus communication interface 212, connects the second control module 211 and realizes data transmission with the on-the-spot corresponding instrument of kiln;
2nd ZigBee communication module 213, is connected by the communication of ZigBee wireless communication mode with ZigBee master node device 220;
Second power amplification circuit 214, amplifies the signal of the 2nd ZigBee communication module 213;
Second source circuit 215, processes the power supply obtained from field instrument, for the second control module 211, bus communication interface 212 and the 2nd ZigBee communication module 213 provide power supply;
Described ZigBee master node device 220 receives each kiln parameter that ZigBee sends from node apparatus 210, to each kiln parameter that mobile handheld terminal 230 transmission and reception are arrived, simultaneously each kiln parameter of arriving to the transmission and reception of kiln intelligent variable-frequency RACS 300 of ZigBee master node device 220, comprising:
3rd control module 221, controls the normal operation of described ZigBee master node device 210;
3rd ZigBee communication module 222, is connected by the communication of ZigBee wireless communication mode from node apparatus 210, mobile handheld terminal 230, kiln intelligent variable-frequency RACS 300 with ZigBee;
3rd power amplification circuit 223, amplifies the signal of the 3rd ZigBee communication module 222;
3rd supply unit 224, for whole ZigBee master node device 220 provides power supply;
3rd power circuit 225, the voltage process provided by the 3rd supply unit 224 is to ZigBee master node device 220 required voltage;
3rd memory 226, stores the data in each kiln parameter of receiving and ZigBee master node device 220;
Described mobile handheld terminal 230 receives each kiln parameter that ZigBee master node device 220 sends, and inputs instruction control kiln according to actual needs and runs on request, comprising:
4th control module 231, controls the normal operation of whole mobile handheld terminal 230;
4th supply unit 232, for whole mobile handheld terminal 230 provides power supply;
4th power voltage step down device 233, the voltage process provided by the 4th supply unit 232 is to mobile handheld terminal 230 required voltage;
4th display screen 234, shows each internal information of each kiln parameter and the mobile handheld terminal 230 received;
4th man-machine interaction panel 235, according to actual requirement input adjustment information and control command;
4th communication module 236, is connected with ZigBee master node device 220 communication;
4th memory 237, stores the data in each kiln parameter of receiving and mobile handheld terminal 230.
Each kiln parameter that the field instrument that described ZigBee receives multiple different temperature control section from node apparatus 210 simultaneously collects, ZigBee can arrange the different temperature controlled region hop count amount simultaneously connected according to actual needs from node apparatus 210, in the present embodiment, ZigBee receives the kiln parameter of 4 temperature control sections simultaneously from node apparatus 210, namely receive simultaneously and comprise the kiln parameter collected by field instruments such as 4 groups of frequency converters, humiture, flow and Pressure gauges.
Particularly, described 2nd ZigBee communication module 213 and the 3rd ZigBee communication module 222 adopt ZigBee wireless telecommunications (in the present embodiment, described 2nd ZigBee communication module 213 and the 3rd ZigBee communication module 222 adopt CC2530 module), it is 2.4GHZ, 868MHz and 915MHz that frequency range is commonly used in ZigBee wireless telecommunications, be unlicensed band, user can free networking; ZigBee has complete standard agreement, comprise MAC layer, route, Internet, application layer, user networking is convenient, under increase signal power amplifying circuit condition, transmission range can reach 1000m, transfer rate is maximum reaches 250kbps, can meet system group network completely, communication distance and requirement of real-time; ZigBee wireless communication networks adopts single main many from structure, supports unicast mode (host request sends data from machine) and broadcast mode.For lowering network complexity, in the present embodiment, ZigBee from node apparatus 210 and ZigBee from node apparatus 210 between forbidden data transmit, network employing stelliform connection topology configuration.
Described second power amplification circuit 214 and the 3rd power amplification circuit 223 provide possibility for realizing comparatively long distance transmit, in conjunction with on-the-spot test, adjust the transmitting power of the 2nd ZigBee communication module 213 and the 3rd ZigBee communication module 222, avoid occurring signal blind spot, the power consumption of whole transmission system must be taken into account simultaneously.
For lowering equipment cost, take into account device stability requirement, particularly, described second control module 211 adopts the 8 bit-type single-chip microcomputers of STM8 simultaneously.3rd control module 221 adopts MSP430 single-chip microcomputer.For extending the service time after mobile handheld terminal 230 single charge, reduce device power consumption, particularly, described 4th control module 231 adopts super low-power consumption 16 single-chip microcomputer MSP430.
Particularly, described 3rd supply unit 224 adopts rechargeable battery, described ZigBee master node device 220 also comprises the 3rd charging device 227 and the 3rd external charging interface 228, described 3rd charging device 227 is connected with the 3rd external charging interface 228, and the 3rd supply unit 224 is connected with the 3rd charging device 227.
Particularly, described 4th supply unit 232 adopts rechargeable lithium battery, for avoiding repeating to change lithium battery, or take out the charging of lithium battery off line, described mobile handheld terminal 230 also comprises the 4th charging device 238 and the 4th outside charging inlet 239, described 4th charging device 238 is connected with the 4th outside charging inlet 239, and the 4th supply unit 232 is connected with the 4th charging device 238.For improving service life of lithium battery, in the present embodiment, described 4th charging device 238 adopts special lithium cell charging IC (being namely with the charger of IC defencive function).
Particularly, described 4th power voltage step down device 233 adopts LDO (lowdropoutregulator, a kind of low pressure difference linear voltage regulator) chip, export for mobile handheld terminal 230 after lithium battery voltage being depressurized to mobile handheld terminal 230 required voltage.
For increasing display effect and facilitating staff to check, described 4th display screen 234 adopts TFT color screen; For convenience of staff's input, described 4th man-machine interaction panel 235 design comprises touch-screen input and input through keyboard dual mode, and touch-screen adopts touch screens, and the 4th display screen 234 and touch-screen are wholely set, and adopts TFT resistance color screen; For reducing IO spending and supporting more multi input button, described keyboard adopts matrix keyboard input mode, and selects special purpose matrix Keyboard management IC-zlg7290.
For management system for monitoring better, facilitate staff to check historgraphic data recording, also prevent power failure data from losing simultaneously and, allow system have " memory " effect, must preserve relevant information data, described 4th memory 237 adopts 64Mbyte serial FLASH memory.
In order to more optimize the result of use of ZigBee master node device 220, described ZigBee master node device 220 also comprises the 3rd display screen and the 3rd man-machine interaction panel, 3rd display screen shows each internal information of each kiln parameter and the ZigBee master node device 220 received, 3rd man-machine interaction panel is according to actual requirement input adjustment information and control command, and described 3rd display screen is all connected with the 3rd control module 221 respectively with the 3rd man-machine interaction panel.Particularly, described 3rd display screen adopts TFT color screen; Described 3rd man-machine interaction panel designs comprises touch-screen input and input through keyboard dual mode, and touch-screen adopts touch screens, and the 3rd display screen and touch-screen are wholely set, and adopts TFT resistance color screen; For reducing IO spending and supporting more multi input button, described keyboard adopts matrix keyboard input mode, and selects special purpose matrix Keyboard management IC-zlg7290.
Particularly, use for convenience of staff, do not limit by locus, described ZigBee master node device 220 adopts handheld terminal mode.
As shown in Figure 4, described kiln intelligent variable-frequency RACS 300 comprises the 5th control module 310 of the normal operation controlling whole kiln intelligent variable-frequency RACS 300, the 5th wireless communication module 320 be connected by the communication of ZigBee wireless communication mode with ZigBee master node device 220, realize the management of kiln process data, the kiln process management module 330 upgrading and share, monitoring kiln temperature, humidity, flow, the kiln state monitoring module 340 of pressure and power state information, the data message monitored according to kiln state monitoring module 340 realizes kiln temperature decision-making module 350 and the heating control module 360 of the temperature control decision of kiln in conjunction with the kiln technique information of kiln state monitoring module 340, described 5th wireless communication module 320, kiln process management module 330, kiln state monitoring module 340, kiln temperature decision-making module 350 and heating control module 360 are all connected with the 5th control module 310, heating control module 360 comprises VFC module and variable-frequency power sources module, variable-frequency power sources module comprises power rectifier module and IPM module.
As shown in Figure 5, a kind of control method of production management system of ceramic tile kiln as described above, specifically comprises the following steps:
Steps A 00: kiln detection subsystem 100 detects each parameter of kiln in real time, and is sent to corresponding ZigBee from node apparatus 210 by ZigBee wireless communication mode;
The kiln parameter received is sent to ZigBee master node device 220 by ZigBee wireless communication mode from node apparatus 210 by step B00: multiple ZigBee;
The kiln parameter received is sent to mobile handheld terminal 230 and kiln intelligent variable-frequency RACS 300 by ZigBee wireless communication mode by step C00:ZigBee master node device 220;
Step D00: the kiln parameter that kiln intelligent variable-frequency RACS 300 receives according to the ant colony optimization algorithm Treatment Analysis of fuzzy logic, draws instruction, controls kiln and runs on request; Mobile handheld terminal 230 inputs instruction control kiln according to actual needs and runs on request.
According to production management system and the control method thereof of ceramic tile kiln described above, now enumerate following specific embodiment and be illustrated:
The production management system of this ceramic tile kiln is carried out control and management to the kiln production line in factory, the field instruments such as every 4 groups of frequency converters, humiture, flow and Pressure gauges are divided into groups, overall kiln production line comprises many group field instrument groups, and each ZigBee transmits (whole system comprises multiple ZigBee from node apparatus 210) from the data of the corresponding one group of field instrument group of node apparatus 210, each parameter of kiln detection subsystem 100 pairs of kiln production lines is utilized to gather, and corresponding field instrument group parameter is sent to corresponding ZigBee from node apparatus 210 by ZigBee wireless communication mode, the kiln parameter received is sent to ZigBee master node device 220 (whole system only includes 1 ZigBee master node device 220) by ZigBee wireless communication mode from node apparatus 210 by each ZigBee, the kiln parameter received is sent to mobile handheld terminal 230 and kiln intelligent variable-frequency RACS 300 by ZigBee wireless communication mode by ZigBee master node device 220, the kiln parameter that kiln intelligent variable-frequency RACS 300 receives according to the ant colony optimization algorithm Treatment Analysis of fuzzy logic, draws instruction, controls kiln and runs on request, operating personnel grasp a line parameter status information of kiln in real time by mobile handheld terminal 230, any unfavorable condition will remind operating personnel to process in time within the shortest time, operating personnel input instruction control kiln according to actual needs by mobile handheld terminal 230 and run on request, with the control and management making kiln production line realize intelligence.
The utility model achieves the intelligent interaction in field control node and control room, the control algolithm of Embedded Configuration Software, frequency conversion control technique and fuzzy logic is utilized to carry out digitlization and intelligentized control method to kiln production process, by EPA network and ZigBee wireless telecommunications seamless link, realize the long-range of ceramic kiln production process to supervise and information management, greatly economize energy, enhances productivity; By high speed ZigBee wireless telecommunication system, meet the telecommunication requirement of kiln on-site supervision point parameter; Adopt the seamless combination of Ethernet and wireless communication technique to realize kiln remote information to manage, Ethernet and wireless telecommunications are combined realize kiln production scene status information and intranet interconnected, exploitation kiln technological parameter database and kiln Production MIS; Adopt ZigBee wireless telecommunications, extensibility is strong, has very strong mobility; Remote monitoring and administrative terminal system are designed to friendly liquid crystal man-machine interface by the utility model, and operating personnel, without the need to easily can realize associative operation through professional training in accordance with the instructions, greatly reduce training on operation expense; The machinery of this device, electronics, the hardware design structure are simple, and the main software simulating that adopts controls, easy to maintenance, decreases the cost changing special part; Originally kiln at least need two people even multiple-person cooperative work just can complete scheduling and planning task, after using native system, a people just can complete, even people to manage many kilns also passable simultaneously, greatly reduce personnel cost; Native system can make a line parameter status information of kiln be reported to operator at any time, and any unfavorable condition will remind operator to process in time within the shortest time, and loss is reduced to minimum; Native system has good compatibility, and alone becomes system, can be applied in existing conventional production lines, and carries out transformation and upgrade as required, and applicability is extensive.
Should be understood that; application of the present utility model is not limited to above-mentioned citing; for those of ordinary skills, can be improved according to the above description or convert, all these improve and convert the protection domain that all should belong to the utility model claims.
Claims (10)
1. the production management system of a ceramic tile kiln, it is characterized in that, the kiln intelligent variable-frequency RACS comprising the kiln detection subsystem detecting in real time each parameter of kiln, the ZigBee wireless telecommunications subsystem each for kiln parameter sent by ZigBee wireless communication mode and run on request according to the kiln state modulator kiln that the ant colony optimization algorithm Treatment Analysis of fuzzy logic receives; Described ZigBee wireless telecommunications subsystem comprises multiple ZigBee from node apparatus, ZigBee master node device and mobile handheld terminal; Described kiln detection subsystem is connected by the communication of ZigBee wireless communication mode from node apparatus with ZigBee, ZigBee is connected by the communication of ZigBee wireless communication mode from node apparatus with ZigBee master node device, ZigBee master node device is connected by the communication of ZigBee wireless communication mode with mobile handheld terminal, and ZigBee master node device is connected by the communication of ZigBee wireless communication mode with kiln intelligent variable-frequency RACS.
2. the production management system of ceramic tile kiln according to claim 1, is characterized in that, described kiln detection subsystem comprises the first control module of the normal operation controlling whole kiln detection subsystem, show the first display module of the internal operation information of each parameter of kiln and the kiln detection subsystem collected, input the first human-computer interaction module of instruction as requested, for whole kiln detection subsystem provides the first power module of power supply, the first communication module be connected by the communication of ZigBee wireless communication mode with ZigBee wireless telecommunications subsystem, the kiln temperature detection module of the temperature information in real-time detection kiln, the furnace pressure detection module of the pressure information in real-time detection kiln and the kiln fabric detection module of the real-time insulation material information detected in kiln, described first display module, first human-computer interaction module, first communication module, kiln temperature detection module, furnace pressure detection module is all connected with the first control module respectively with kiln fabric detection module, the first control module, first human-computer interaction module, first communication module, kiln temperature detection module, furnace pressure detection module is all connected with the first power module respectively with kiln fabric detection module.
3. the production management system of ceramic tile kiln according to claim 1, it is characterized in that, described ZigBee comprises second control module of control ZigBee from the normal operation of node apparatus from node apparatus, connect the on-the-spot corresponding instrument of the second control module and kiln and realize the bus communication interface that data transmit, the 2nd ZigBee communication module be connected by the communication of ZigBee wireless communication mode with ZigBee master node device, the second power amplification circuit that the signal of the 2nd ZigBee communication module is amplified and be the second control module, bus communication interface and the 2nd ZigBee communication module provide the second source circuit of power supply, described second source circuit obtains power supply from field instrument and processes, described bus communication interface is all connected with the second control module with the 2nd ZigBee communication module, 2nd ZigBee communication module is connected with the second power amplification circuit, bus communication interface is connected with kiln detection subsystem, described 2nd ZigBee communication module is connected with the communication of ZigBee master node device, second source circuit and the second control module, bus communication interface is connected with the 2nd ZigBee communication module.
4. the production management system of ceramic tile kiln according to claim 3, it is characterized in that, described ZigBee master node device comprises the 3rd control module of the normal operation controlling described ZigBee master node device, with ZigBee from node apparatus, mobile handheld terminal, the 3rd ZigBee communication module that kiln intelligent variable-frequency RACS is connected by the communication of ZigBee wireless communication mode, to the 3rd power amplification circuit that the signal of the 3rd ZigBee communication module amplifies, for whole ZigBee master node device provides the 3rd supply unit of power supply, the voltage process that 3rd supply unit is provided to ZigBee master node device required voltage the 3rd power circuit and store the 3rd memory of the data in each kiln parameter of receiving and ZigBee master node device, described 3rd memory is all connected with the 3rd control module with the 3rd ZigBee communication module, 3rd ZigBee communication module is connected with the 3rd power amplification circuit, 3rd memory, 3rd ZigBee communication module, 3rd control module is connected with the 3rd supply unit, 3rd supply unit is connected with the 3rd power circuit, 3rd ZigBee communication module respectively with ZigBee from node apparatus, mobile handheld terminal is connected with the communication of kiln intelligent variable-frequency RACS.
5. the production management system of ceramic tile kiln according to claim 4, it is characterized in that, described mobile handheld terminal comprises the 4th control module of the normal operation controlling whole mobile handheld terminal, for whole mobile handheld terminal provides the 4th supply unit of power supply, the voltage process provided by 4th supply unit is to the 4th power voltage step down device of mobile handheld terminal required voltage, show the 4th display screen of each internal information of each kiln parameter and the mobile handheld terminal received, the 4th man-machine interaction panel of adjustment information and control command is inputted according to actual requirement, 4th memory of the data in each kiln parameter and mobile handheld terminal that the 4th communication module be connected with the communication of ZigBee master node device and storing receives, described 4th memory, 4th display screen, 4th man-machine interaction panel is all connected with the 4th control module respectively with the 4th communication module, 4th memory, 4th display screen, 4th man-machine interaction panel, 4th communication module is all connected with the 4th supply unit with the 4th control module, 4th supply unit is connected with the 4th power voltage step down device, 4th communication module is connected with the communication of ZigBee master node device.
6. the production management system of ceramic tile kiln according to claim 5, is characterized in that, described 2nd ZigBee communication module and the 3rd ZigBee communication module adopt CC2530 module.
7. the production management system of ceramic tile kiln according to claim 5, is characterized in that, described 3rd supply unit adopts rechargeable battery; Described ZigBee master node device also comprises the 3rd charging device and the 3rd external charging interface, and described 3rd charging device is connected with the 3rd external charging interface, and the 3rd supply unit is connected with the 3rd charging device.
8. the production management system of ceramic tile kiln according to claim 5, it is characterized in that, described ZigBee master node device also comprises the 3rd display screen and the 3rd man-machine interaction panel, 3rd display screen shows each internal information of each kiln parameter and the ZigBee master node device received, 3rd man-machine interaction panel is according to actual requirement input adjustment information and control command, and described 3rd display screen is all connected with the second control module respectively with the 3rd man-machine interaction panel.
9. the production management system of ceramic tile kiln according to claim 5, is characterized in that, described 4th supply unit adopts rechargeable lithium battery; Described mobile handheld terminal also comprises the 4th charging device and the 4th outside charging inlet, and described 4th charging device is connected with the 4th outside charging inlet, and the 4th supply unit is connected with the 4th charging device.
10. the production management system of ceramic tile kiln according to claim 1, it is characterized in that, described kiln intelligent variable-frequency RACS comprises the 5th control module of the normal operation controlling whole kiln intelligent variable-frequency RACS, the 5th wireless communication module be connected by the communication of ZigBee wireless communication mode with ZigBee master node device, realize the management of kiln process data, the kiln process management module upgrading and share, monitoring kiln temperature, humidity, flow, the kiln state monitoring module of pressure and power state information, the data message monitored according to kiln state monitoring module realizes kiln temperature decision-making module and the heating control module of the temperature control decision of kiln in conjunction with the kiln technique information of kiln state monitoring module, described 5th wireless communication module, kiln process management module, kiln state monitoring module, kiln temperature decision-making module and heating control module are all connected with the 5th control module, heating control module 360 comprises VFC module and variable-frequency power sources module, variable-frequency power sources module comprises power rectifier module and IPM module.
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| CN104913658A (en) * | 2015-06-05 | 2015-09-16 | 广东中鹏热能科技有限公司 | Production management system of ceramic tile kiln and control method of production management system |
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