CN204941341U - The dual-purpose modularization rig of a kind of air water - Google Patents

The dual-purpose modularization rig of a kind of air water Download PDF

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CN204941341U
CN204941341U CN201520386518.3U CN201520386518U CN204941341U CN 204941341 U CN204941341 U CN 204941341U CN 201520386518 U CN201520386518 U CN 201520386518U CN 204941341 U CN204941341 U CN 204941341U
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valve
hydraulic
oil
air
lifting
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胡淼
张庭豪
邱林
朱鉴
田永彬
罗佰清
曹渝平
何长清
兰宝平
杜晓林
范德雄
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Sichuan Ji Saite Science And Technology Ltd
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Abstract

本实用新型公开了一种气水两用模块化钻机,包括桅杆总成、机架、液压系统、空气压缩机组、水力冲洗系统、供气、供水软管和钻具,所述液压系统、空气压缩机组和水力冲洗系统的外部分别设有相应的外部框架,液压系统、空气压缩机组和水力冲洗系统和桅杆总成分别与机架可拆卸连接;所述液压泵组包括升降单元和旋转单元,所述升降单元和旋转单元并联于双联齿轮泵上,升降单元内包括一与钻具相连的升降液压马达,旋转单元内包括一与钻具相连的旋转液压马达。本实用新型所述钻机提高了钻井效率,降低了生产、使用和维护成本,能够同时适用于软、中、硬岩性区域的施工,安全性能高。

The utility model discloses an air-water dual-purpose modular drilling rig, which comprises a mast assembly, a frame, a hydraulic system, an air compressor unit, a hydraulic flushing system, air supply and water supply hoses and a drilling tool. The hydraulic system, air The exterior of the compressor unit and the hydraulic flushing system are respectively provided with corresponding external frames, and the hydraulic system, the air compressor unit, the hydraulic flushing system and the mast assembly are respectively detachably connected with the frame; the hydraulic pump unit includes a lifting unit and a rotating unit, The lifting unit and the rotating unit are connected in parallel to the double gear pump, the lifting unit includes a lifting hydraulic motor connected with the drilling tool, and the rotating unit includes a rotating hydraulic motor connected with the drilling tool. The drilling rig of the utility model improves the drilling efficiency, reduces production, use and maintenance costs, is applicable to construction in soft, medium and hard rock regions, and has high safety performance.

Description

一种气水两用模块化钻机An air-water dual-purpose modular drilling rig

技术领域 technical field

本实用新型涉及一种气水两用模块化钻机,尤其涉及一种适用于软、中、硬岩性区域内施工,不受钻井介质限制的钻机,属于液压钻机技术领域。 The utility model relates to an air-water dual-purpose modular drilling rig, in particular to a drilling rig which is suitable for construction in soft, medium and hard rock areas and is not limited by drilling medium, and belongs to the technical field of hydraulic drilling rigs.

背景技术 Background technique

目前,现有常用的钻机主要包括空气钻机、车载式钻机、履带式钻机、拖拉机钻机、水力冲洗回转类钻机、工程类钻机、冲击钻机和SeisGAP跟管钻机。按钻机适应范围及能力来划分,空气钻机主要用于山区硬岩层及缺水区域的钻井作业;车载式和履带式及拖拉机钻机主要用于具备交通条件区域内的钻井作业;水力冲洗回转类钻机主要用于软或中硬岩层,且取水不困难地区的钻井作业;工程类钻机用于超深井钻井作业,冲击钻机和SeisGAP跟管钻机用于河滩砾石区及垮塌地段的钻井作业。 At present, the commonly used drilling rigs mainly include air drilling rigs, vehicle-mounted drilling rigs, crawler drilling rigs, tractor drilling rigs, hydraulic flushing rotary drilling rigs, engineering drilling rigs, impact drilling rigs and SeisGAP tubular drilling rigs. Divided according to the scope and capacity of drilling rigs, air drilling rigs are mainly used for drilling operations in hard rock formations in mountainous areas and water-deficient areas; vehicle-mounted, crawler-type and tractor drilling rigs are mainly used for drilling operations in areas with traffic conditions; hydraulic flushing rotary drilling rigs It is mainly used for drilling operations in soft or medium-hard rock formations and areas where water intake is not difficult; engineering drilling rigs are used for ultra-deep well drilling operations, impact drilling rigs and SeisGAP tubular drilling rigs are used for drilling operations in river beach gravel areas and collapsed areas.

其中,使用最为广泛的是空气钻机和水力冲洗回转类钻机。 Among them, the most widely used are air drilling rigs and hydraulic flushing rotary drilling rigs.

空气钻机虽然能够适用于山区硬岩层和取水十分困难地区的钻井作业,但是现有的空气钻机因其主要原件为国外进口件,价格昂贵,使用及维护费用较高,加之空气钻机的动力头转速较低,小于140r/min;因此,现有的空气钻机不适宜中软岩性的切削钻进。因此其保有量不多,一般只能部署在硬岩层区域或非常缺水区域内施工。 Although air drilling rigs can be applied to drilling operations in hard rock formations in mountainous areas and areas where water intake is very difficult, the existing air drilling rigs are expensive because the main components are imported from abroad, and the use and maintenance costs are high. In addition, the speed of the power head of the air drilling rig Low, less than 140r/min; therefore, the existing air drilling rigs are not suitable for cutting drilling of medium-soft rock. Therefore, there are not many of them, and generally they can only be deployed in hard rock areas or very water-deficient areas.

水力冲洗回转钻机则用于有水源地区的软或中硬岩层的钻井。为了克服在软或中硬岩性缺水施工区钻井的困难,现有施工队普遍用水力冲洗回转钻机配以国产活塞式空压机进行有限的钻进作业,俗称“土风钻”。由于水力冲洗回转钻机的本质是回转式钻机,其带动钻具转动的方式是机械传动。这种结构形式决定了既是配置空压机进行钻井也不能像空气钻机那样的旋转/冲击复合钻进,只能是有限的空气钻进,尤其是针对石英砂岩、灰岩等中硬岩层是无效的。另外,尤其是当采用空气冲击钻进时,由于井下空气锤对岩层高频率的冲击震动,这种冲击震动的反作用力直接传递给钻机的回转器,对钻机回转器和变速箱产生急剧的破坏性,增大维修费用。除此之外,水力冲洗回转类钻机虽然适应中软岩性的切削钻进,使用和维护费用低,但又受水资源贫乏和气候异常的限制,增加了与当地用水的协调难度和用水成本,从而抬高了钻井生产成本。 Hydraulic flushing rotary drilling rigs are used for drilling in soft or medium hard rock formations in areas with water sources. In order to overcome the difficulty of drilling in water-deficient construction areas of soft or medium-hard rock, existing construction teams generally use hydraulic flushing rotary drilling rigs and domestic piston air compressors for limited drilling operations, commonly known as "earth wind drilling". Because the essence of the hydraulic flushing rotary drilling rig is a rotary drilling rig, the way it drives the drilling tool to rotate is mechanical transmission. This structure determines that it is not only equipped with an air compressor for drilling, but also cannot perform rotary/impact compound drilling like an air drilling rig. It can only be limited air drilling, especially for medium-hard rock formations such as quartz sandstone and limestone. of. In addition, especially when air impact drilling is used, due to the high-frequency impact vibration of the downhole air hammer on the rock formation, the reaction force of this impact vibration is directly transmitted to the gyrator of the drilling rig, causing rapid damage to the gyrator and gearbox of the drilling rig , increasing maintenance costs. In addition, although hydraulic flushing rotary drilling rigs are suitable for cutting and drilling in medium-soft rocks, and have low operating and maintenance costs, they are limited by poor water resources and abnormal climate, which increases the difficulty of coordination with local water use and water costs. Thereby raising the drilling production cost.

现有的QPY-30或WTY-30水力冲洗回转钻机,因其转动的方式是变速箱带动回转器转动,再以回转器带动主动钻杆转动传递给井下钻具的机械式转动方式,而给钻具加压则采用的是与回转器装配为一体的油缸式加压。适应在有水源地区的软或中硬岩层的回转钻井作业。该钻机钻进旋转由机械传动,具备快、中、慢三档,不能实现无极调速;靠油缸加压,回转行程短;起下钻具通过卷扬机完成,操作较繁琐,劳动强度大,钻井辅助时间多,也容易出现安全事故。 The existing QPY-30 or WTY-30 hydraulic flushing rotary drilling rig, because of its rotation mode is that the gearbox drives the gyrator to rotate, and then the gyrator drives the active drill pipe to rotate and transmits it to the mechanical rotation mode of the downhole drilling tool. The pressurization of the drilling tool adopts the oil cylinder pressurization assembled with the gyrator. It is suitable for rotary drilling operations in soft or medium-hard rock formations in areas with water sources. The drilling rotation of the drilling rig is mechanically driven, with three gears of fast, medium and slow, and cannot realize stepless speed regulation; it is pressurized by the oil cylinder, and the rotary stroke is short; There is a lot of auxiliary time, and it is also prone to safety accidents.

另外,现有的QPY-30或WTY-30钻机拆卸安装时间长,安装钻机时需要平整地面,分解后的单元部件至少有一个在130kg左右。搬迁不如SKZ-30钻机方便,劳动强度大。 In addition, it takes a long time to disassemble and install the existing QPY-30 or WTY-30 drilling rig, and the ground needs to be leveled when installing the drilling rig, and at least one of the disassembled unit parts weighs about 130kg. The relocation is not as convenient as the SKZ-30 drilling rig, and the labor intensity is high.

现有的QPY-30或WTY-30钻机的桅杆高4米多,钻机安装或拆卸时,倒架、立架安全要求较高,钻进中如果供水高压皮管缠绕主动钻杆以及进行起下钻作业,稍有不慎容易发生伤人事故。 The mast of the existing QPY-30 or WTY-30 drilling rig is more than 4 meters high. When the drilling rig is installed or disassembled, the safety requirements for the inverted frame and the vertical frame are relatively high. Drilling operations, a little carelessness is prone to injury accidents.

因此,针对于水资源的匮乏和气候异常的地区,急需一种使用机械化程度高,劳动强度低,受环境地理条件和气候影响小的地震钻井设备,既能适应软、中、硬岩性且不受取水条件限制、安全性能高的钻机。 Therefore, for areas with scarce water resources and abnormal climate, there is an urgent need for a seismic drilling equipment with a high degree of mechanization, low labor intensity, and little influence from environmental geographical conditions and climate, which can not only adapt to soft, medium, hard rock and A drilling rig that is not restricted by water intake conditions and has high safety performance.

发明内容 Contents of the invention

本实用新型的目的在于:提供一种气水两用模块化钻机,解决现有空气钻机制作、使用和维护成本高,动力头转速较低,以及现有水力冲洗回转钻机不能够适应水资源匮乏和气候异常地区,以至于目前的钻机不能够同时有效适用于软、中、硬岩性区域内施工的技术问题,从而能有效的解决上述现有技术中存在的问题。 The purpose of the utility model is to provide an air-water dual-purpose modular drilling rig to solve the problems of high production, use and maintenance costs of existing air drilling rigs, low power head speed, and the inability of existing hydraulic flushing rotary drilling rigs to adapt to the lack of water resources and climate abnormal areas, so that the current drilling rigs cannot be effectively applied to the technical problems of construction in soft, medium and hard rock areas at the same time, thereby effectively solving the problems in the above-mentioned prior art.

本实用新型目的通过下述技术方案来实现:一种气水两用模块化钻机,包括桅杆总成、机架、液压系统、空气压缩机组、水力冲洗系统、供气、供水软管和钻具,所述液压系统包括液压泵组、操作台、油冷却器和前车发动机,空气压缩机组包括并联的空压机和后车汽油机;水力冲洗系统包括发动机和离心水泵;液压系统与桅杆总成、空气压缩机组与桅杆总成、水力冲洗系统与桅杆总成通过供气、供水软管相连,所述液压系统、空气压缩机组和水力冲洗系统的外部分别设有相应的外部框架,液压系统、空气压缩机组和水力冲洗系统和桅杆总成分别与机架可拆卸连接;所述液压泵组包括升降单元和旋转单元,所述升降单元和旋转单元并联于双联齿轮泵上,升降单元内包括一与钻具相连的升降液压马达,旋转单元内包括一与钻具相连的旋转液压马达。 The purpose of the utility model is achieved through the following technical proposals: an air-water dual-purpose modular drilling rig, including a mast assembly, a frame, a hydraulic system, an air compressor unit, a hydraulic flushing system, air supply, water supply hoses and drilling tools , the hydraulic system includes a hydraulic pump unit, an operating table, an oil cooler and a front car engine, and the air compressor unit includes a parallel air compressor and a rear car gasoline engine; the hydraulic flushing system includes an engine and a centrifugal water pump; the hydraulic system and the mast assembly 1. The air compressor unit and the mast assembly, the hydraulic flushing system and the mast assembly are connected through air supply and water supply hoses. The hydraulic system, the air compressor unit and the hydraulic flushing system are respectively provided with corresponding external frames. The hydraulic system, The air compressor unit, hydraulic flushing system and mast assembly are detachably connected to the frame respectively; the hydraulic pump unit includes a lifting unit and a rotating unit, and the lifting unit and the rotating unit are connected in parallel to the double gear pump, and the lifting unit includes A lifting hydraulic motor connected with the drilling tool, the rotating unit includes a rotating hydraulic motor connected with the drilling tool.

作为一种优选方式,所述液压泵组包括油箱、出油滤芯、原动机、双联齿轮泵、一号换向阀、一号可变节流阀、旋转马达、二号换向阀、二号可变节流阀、双向液压锁、升降马达和回油滤芯,所述油箱的出油口通过出油滤芯与双联齿轮泵的进油口相连,原动机的输出端与双联齿轮泵的输入端相连,双联齿轮泵的其中一出油口与旋转马达相连,在双联齿轮泵和旋转马达之间的油路上设有一号换向阀,一号换向阀的其中一路的油路上连接一号可变节流阀,一号换向阀的另一路通过回油滤芯接入油箱;双联齿轮泵的另一出油口与升降马达相连,在双联齿轮泵和升降马达之间设有二号换向阀,二号换向阀的其中一路通过双向液压锁与升降马达相连,二号换向阀后方的油路上连接一二号可变节流阀,二号可变节流阀与一号可变节流阀后方的管路并联后通过回油滤芯接入油箱;二号换向阀的另一路通过回油滤芯接入油箱。 As a preferred method, the hydraulic pump set includes a fuel tank, an oil outlet filter element, a prime mover, a double gear pump, a No. 1 reversing valve, a No. 1 variable throttle valve, a rotating motor, a No. 2 reversing valve, a No. 2 Variable throttle valve, two-way hydraulic lock, lifting motor and oil return filter element, the oil outlet of the fuel tank is connected to the oil inlet port of the double gear pump through the oil outlet filter element, the output end of the prime mover is connected to the input port of the double gear pump One of the oil outlets of the double gear pump is connected to the rotary motor. There is a No. 1 directional valve on the oil circuit between the dual gear pump and the rotary motor. One of the oil ports of the No. 1 directional valve is connected to the No. 1 variable throttle valve, the other channel of No. 1 reversing valve is connected to the oil tank through the oil return filter element; the other oil outlet of the double gear pump is connected with the lifting motor, and there is a valve between the double gear pump and the lifting motor. No. 2 reversing valve, one of the No. 2 reversing valves is connected to the lifting motor through a two-way hydraulic lock, and No. 1 and 2 variable throttle valves are connected to the oil circuit behind the No. The pipeline behind the variable throttle valve is connected in parallel and connected to the fuel tank through the oil return filter element; the other path of the No. 2 reversing valve is connected to the fuel tank through the oil return filter element.

作为一种优选方式,空压机包括空气滤清器、压力表、压力存储器、油气分离器、发动机油门气缸、液压油滤清器、液压油冷却器、螺杆式空压机体、空气吸入阀、最大压力阀、卸压阀、供气截止阀、最小压力阀、安全阀和温度控制开关,发动机油门气缸设置于压力存储器和空压机体之间,液压油滤清器和液压油冷却器并联,并联后的一端与压力存储器相连,另一端与空压机体后方的管路相连;所述空气吸入阀设置于汽油发动机和油气分离器之间,所述最小压力阀设置于空气压缩机的冷却润滑油路上,所述最大压力阀设置于汽油发动机后方的连接管路上,所述供气截止阀与发动机油门气缸的出气管路相连,所述安全阀设置于压力存储器。 As a preferred method, the air compressor includes an air filter, a pressure gauge, a pressure accumulator, an oil-air separator, an engine throttle cylinder, a hydraulic oil filter, a hydraulic oil cooler, a screw air compressor body, and an air suction valve , maximum pressure valve, pressure relief valve, air supply cut-off valve, minimum pressure valve, safety valve and temperature control switch, the engine throttle cylinder is set between the pressure accumulator and the air compressor body, hydraulic oil filter and hydraulic oil cooler Parallel connection, one end of the parallel connection is connected to the pressure accumulator, and the other end is connected to the pipeline behind the air compressor body; the air suction valve is set between the gasoline engine and the oil-gas separator, and the minimum pressure valve is set in the air compressor On the cooling lubricating oil road, the maximum pressure valve is set on the connecting pipeline behind the gasoline engine, the air supply cut-off valve is connected with the gas outlet pipeline of the engine throttle cylinder, and the safety valve is set on the pressure accumulator.

作为一种优选方式,操作台包括设置于钻机上的操作台本体、旋转操作阀、旋转速度调节阀、升降压力调节阀、升降操作阀、单机截止阀、供气总阀、旋转马达、气水龙头和双向液压锁,所述旋转操作阀设置在操作台本体的一侧,旋转操作阀的一出口端与钻机的齿轮泵输出油端口相连接,另一出口端与旋转速度调节阀相连接,所述旋转速度调节阀的出口端与钻机的回油端口相连接;升降压力调节阀设置在升降操作阀的一出口端,升降压力调节阀的出口端与钻机的回油端口相连接;升降操作阀设置在操作台本体的另一侧,升降操作阀与钻机的齿轮泵输出油端口相连接,且升降操作阀分别与旋转液马达和气水龙头分别控制相连;单机截止阀和供气总阀均设置在钻机的供气管路上;双向液压锁设置在操作台本体的背板上,双向液压锁与升降操作阀的进出油管相连。 As a preferred mode, the console includes a console body, a rotary operating valve, a rotary speed regulating valve, a lifting pressure regulating valve, a lifting operating valve, a stand-alone shut-off valve, a main air supply valve, a rotary motor, and an air faucet. and a two-way hydraulic lock, the rotary operation valve is arranged on one side of the console body, one outlet of the rotary operation valve is connected to the oil output port of the gear pump of the drilling rig, and the other outlet is connected to the rotation speed regulating valve. The outlet end of the rotation speed regulating valve is connected with the oil return port of the drilling rig; the lifting pressure regulating valve is arranged at an outlet end of the lifting operation valve, and the outlet end of the lifting pressure regulating valve is connected with the oil return port of the drilling rig; the lifting operation valve Set on the other side of the console body, the lift operation valve is connected to the output oil port of the gear pump of the drilling rig, and the lift operation valve is connected to the rotary fluid motor and the air faucet respectively; the single stop valve and the main air supply valve are both set on On the air supply pipeline of the drilling rig; the two-way hydraulic lock is arranged on the back plate of the console body, and the two-way hydraulic lock is connected with the oil inlet and outlet pipes of the lifting operation valve.

作为一种优选方式,所述离心水泵组包括泵体、离心叶轮、泵轴、进水软管和出水软管,所述离心叶轮设置于泵轴的前端,泵轴的前端与泵体的进水口相对应,在该进水口处卡固进水软管的一端;泵轴的后端与泵体的出水口相对应,在该出水口处通过卡固出水软管的一端。 As a preferred manner, the centrifugal water pump set includes a pump body, a centrifugal impeller, a pump shaft, a water inlet hose and a water outlet hose. Corresponding to the water inlet, one end of the water inlet hose is clamped at the water inlet; the rear end of the pump shaft is corresponding to the water outlet of the pump body, and one end of the water outlet hose is clamped and fixed at the water outlet.

作为一种优选方式,所述桅杆总成包括桅杆,桅杆上设有链轮,在桅杆的顶部设有链轮轴承和升降马达,链轮穿过链轮轴承,在链轮的一端固定钻具,升降马达与链轮轴承相连。 As a preferred method, the mast assembly includes a mast, a sprocket is arranged on the mast, a sprocket bearing and a lifting motor are arranged on the top of the mast, the sprocket passes through the sprocket bearing, and the drilling tool is fixed at one end of the sprocket , the lifting motor is connected with the sprocket bearing.

本实用新型的部分零部件的作用为: The effect of part parts of the present utility model is:

桅杆总成:桅杆上设有链轮,在桅杆的顶部设置链轮轴承和升降马达,通过升降马达驱动,带动链轮运动,实现动力头的升降。竖立桅杆时,两支撑副杆至少应各有一人拉、护,防止桅杆竖立过程中倾倒伤人;另外,由于下链轮及轴承靠近井口,为了防尘,将升降马达改在桅杆顶部。 Mast assembly: There is a sprocket on the mast, and a sprocket bearing and a lifting motor are set on the top of the mast. Driven by the lifting motor, the sprocket moves to realize the lifting of the power head. When erecting the mast, at least one person should pull and protect the two supporting sub-rods to prevent the mast from falling and hurting people during erection; in addition, since the lower sprocket and bearing are close to the wellhead, the lifting motor is changed to the top of the mast for dust prevention.

机架:将所有的元器件放置于机架上,能够方便移动。 Rack: Place all components on the rack for easy movement.

液压系统:液压系统中液压泵采用双联齿轮泵;液压马达采用OMZS-315或OMZS-250,输出轴为花键连接,其余液压辅助元件为现有的主力空气钻机辅助元件,便于互换,以达到节约成本的目的。 Hydraulic system: The hydraulic pump in the hydraulic system adopts double gear pump; the hydraulic motor adopts OMZS-315 or OMZS-250, the output shaft is connected by splines, and the other hydraulic auxiliary components are the existing auxiliary components of the main air drilling rig, which are easy to exchange. In order to achieve the purpose of cost saving.

操作台:采用多路控制阀。在操作台的液压回路中,设置一号减压阀和一号节流阀;在操作台旋转回路中加装二号可调节流阀;在升降回路中加装二号减压阀和双向锁,以便更好控制升降速度,使液压传动在液压执行元件的最大允许范围内根据井下情况做到无级调速、调压,钻进时的钻具旋转和给进/提升压力均采用液压马达驱动,操作简便,满足钻井各种作业要求;同时双向锁还可以起到稳定升降速度的作用。 Operating table: use multi-way control valve. In the hydraulic circuit of the console, install No. 1 pressure reducing valve and No. 1 throttle valve; install No. 2 adjustable throttle valve in the rotary circuit of the console; install No. 2 pressure reducing valve and two-way lock in the lifting circuit , in order to better control the lifting speed, so that the hydraulic transmission can achieve stepless speed regulation and pressure regulation according to the downhole conditions within the maximum allowable range of the hydraulic actuator. The drilling tool rotation and feeding/lifting pressure during drilling are all hydraulic motors Driven, easy to operate, to meet the requirements of various drilling operations; at the same time, the two-way lock can also play a role in stabilizing the lifting speed.

与现有技术相比,本实用新型的有益效果:本实用新型所述钻机不仅可以填补气水两用钻机的空白,有效解决施工区域的钻井缺水问题,而且避免了因钻井用水与当地发生矛盾的机率,大大地减少了钻井辅助时间,提高了钻井效率,降低了生产、使用和维护成本,并且能够同时适用于软、中、硬岩性区域的施工,安全性能高;适用于山地、丘陵、平原等地区的石油天然气地震勘探钻井作业,以及地质矿产、水利、公路、城建等工程钻井。 Compared with the prior art, the utility model has the beneficial effect: the drilling rig described in the utility model can not only fill the blank of the air-water dual-purpose drilling rig, effectively solve the problem of water shortage in drilling in the construction area, but also avoid the problems caused by drilling water and local occurrences. Contradictory probability greatly reduces drilling auxiliary time, improves drilling efficiency, reduces production, use and maintenance costs, and can be applied to the construction of soft, medium and hard rock areas at the same time, with high safety performance; suitable for mountainous areas, Oil and gas seismic exploration drilling operations in hills, plains and other areas, as well as engineering drilling in geology and mineral resources, water conservancy, roads, urban construction, etc.

附图说明 Description of drawings

图1是本实用新型的结构示意图。 Fig. 1 is a structural representation of the utility model.

图2是本实用新型液压系统的原理示意图。 Fig. 2 is a schematic diagram of the principle of the hydraulic system of the utility model.

图3是空压机的结构示意图。 Figure 3 is a schematic structural view of the air compressor.

图4是操作台的结构示意图。 Fig. 4 is a schematic structural view of the console.

图1中:发动机-1,液压系统-2,操作台-3,空气压缩机组-4,桅杆总成-5,机架-6,燃油箱-7,油冷却器-8。 In Fig. 1: engine-1, hydraulic system-2, operating console-3, air compressor unit-4, mast assembly-5, frame-6, fuel tank-7, oil cooler-8.

图2中:油箱-21,出油滤芯-22,原动机-23,双联齿轮泵-24,一号换向阀25,一号可变节流阀-27,旋转马达-28,二号换向阀-210,二号可变节流阀-212,双向液压锁-213,升降马达-214,回油滤芯-217。 In Fig. 2: fuel tank-21, oil outlet filter element-22, prime mover-23, double gear pump-24, No. 1 reversing valve 25, No. 1 variable throttle valve-27, rotary motor-28, No. 2 changeover valve Directional valve-210, No. 2 variable throttle valve-212, two-way hydraulic lock-213, lifting motor-214, oil return filter element-217.

图3中:空气滤清器-31,空气吸入阀-32,最大压力阀-33,卸压阀-34,压力表-36,供气截止阀-37,最小压力阀-38,安全阀-39,压力存储器-310,油气分离器-311,发动机油门气缸-312,液压油滤清器-315,液压油冷却器-316,温度控制开关-318,螺杆式空压机体-319。 In Fig. 3: air filter-31, air suction valve-32, maximum pressure valve-33, pressure relief valve-34, pressure gauge-36, air supply stop valve-37, minimum pressure valve-38, safety valve- 39. Pressure accumulator-310, oil-air separator-311, engine throttle cylinder-312, hydraulic oil filter-315, hydraulic oil cooler-316, temperature control switch-318, screw air compressor body-319.

图4中:旋转操作阀-41,旋转速度调节阀-42,升降压力调节阀-43,升降操作阀-44,气水龙头-45,双向液压锁-46,单机截止阀-47,供气总阀-48,旋转马达-49。 In Fig. 4: Rotary operating valve-41, rotating speed regulating valve-42, lifting pressure regulating valve-43, lifting operating valve-44, air faucet-45, two-way hydraulic lock-46, stand-alone shut-off valve-47, air supply master Valve-48, Rotary Motor-49.

具体实施方式 detailed description

为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。 In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.

本说明书中公开的所有特征,或公开的所有方法或过程中的步骤,除了相互排斥的特质和/或步骤以外,均可以以任何方式组合,除非特别叙述,均可被其他等效或具有类似目的的替代特征加以替换,即,除非特别叙述,每个特征之一系列等效或类似特征中的一个实施例而已。 All features disclosed in this specification, or steps in all disclosed methods or processes, except for mutually exclusive characteristics and/or steps, can be combined in any way, unless otherwise stated, they can be used by other equivalent or similar Instead, each feature is intended to be replaced by alternative features, that is, each feature is only one embodiment of a series of equivalent or similar features unless stated otherwise.

实施例:Example:

如图1、2、3所示,一种气水两用模块化钻机,其包括桅杆总成5、机架6、液压系统2、空气压缩机组4、燃油箱7、油冷却器8、水力冲洗系统、供气、供水软管和钻具。液压系统2与桅杆总成5、空气压缩机组4与桅杆总成5、水力冲洗系统与桅杆总成5通过供气、供水软管相连。 As shown in Figures 1, 2, and 3, an air-water dual-purpose modular drilling rig includes a mast assembly 5, a frame 6, a hydraulic system 2, an air compressor unit 4, a fuel tank 7, an oil cooler 8, a hydraulic Flush system, air and water hoses, and drilling tools. The hydraulic system 2 is connected to the mast assembly 5, the air compressor unit 4 is connected to the mast assembly 5, and the hydraulic flushing system is connected to the mast assembly 5 through air supply and water supply hoses.

所述液压系统2、空气压缩机组4和水力冲洗系统的外部分别设有相应的外部框架,外部框架的设置可以方便这些组成部件的移动和放置。并且,液压系统、空气压缩机组和水力冲洗系统和桅杆总成分别与机架可拆卸连接;在本实施例中,可拆卸连接方式是指快速穿插销和快速接头。拔出快速穿插销及快速接头,钻机可以分解为单个独立的单元部件,以便于最多两人一组的抬运搬迁。 The hydraulic system 2, the air compressor unit 4 and the hydraulic flushing system are respectively provided with corresponding external frames, and the setting of the external frames can facilitate the movement and placement of these components. Moreover, the hydraulic system, the air compressor unit, the hydraulic flushing system, and the mast assembly are respectively detachably connected to the frame; in this embodiment, the detachable connection methods refer to quick insertion pins and quick connectors. The drilling rig can be disassembled into individual unit parts by pulling out the quick insertion pin and quick connector, which is convenient for lifting and relocation in groups of two at most.

所述液压系统2包括液压泵组、操作台3、油冷却器和前车的发动机1。所述液压泵组包括升降单元和旋转单元,所述升降单元和旋转单元并联于双联齿轮泵上,升降单元内包括一与钻具相连的升降液压马达,旋转单元内包括一与钻具相连的旋转液压马达。采用双联齿轮泵可获得两种流量,达到给液压传动分别供油的目的,并且双联齿轮泵结构简单,工作可靠、维护方便,对冲击负荷的适应性好。 The hydraulic system 2 includes a hydraulic pump group, an operating console 3, an oil cooler and the engine 1 of the front vehicle. The hydraulic pump set includes a lifting unit and a rotating unit, and the lifting unit and the rotating unit are connected in parallel to the double gear pump. The lifting unit includes a lifting hydraulic motor connected with the drilling tool, and the rotating unit includes a hydraulic motor connected with the drilling tool. rotary hydraulic motor. Two kinds of flow can be obtained by using the double gear pump to achieve the purpose of separately supplying oil to the hydraulic transmission, and the double gear pump has simple structure, reliable operation, convenient maintenance, and good adaptability to impact loads.

具体来说:所述液压泵组包括油箱21、出油滤芯22、原动机23、双联齿轮泵24、一号换向阀25、一号可变节流阀27、旋转马达28、二号换向阀210、二号可变节流阀212、双向液压锁213、升降马达214和回油滤芯217,一号换向阀25上设有一号溢流阀;在靠近一号换向阀25的出油油路上设有一号压力表。二号换向阀210上设有二号溢流阀;在靠近二号换向阀210的出油管路上设有二号压力表。在回油滤芯217前方的管路上设有散热器。所述油箱的出油口通过出油滤芯与双联齿轮泵24的进油口相连,原动机23的输出端与双联齿轮泵的输入端相连,双联齿轮泵24的其中一出油口与旋转马达28相连,在双联齿轮泵24和旋转马达28之间的油路上设有一号换向阀25,一号换向阀25的其中一路的油路上连接一号可变节流阀27,一号换向阀25的另一路通过回油滤芯接入油箱21;双联齿轮泵24的另一出油口与升降马达214相连,在双联齿轮泵24和升降马达214之间设有二号换向阀210,二号换向阀210的其中一路通过双向液压锁213与升降马达214相连,二号换向阀210后方的油路上连接一二号可变节流阀212,二号可变节流阀212与一号可变节流阀27后方的管路并联后通过回油滤芯接入油箱21;二号换向阀的另一路通过回油滤芯接入油箱。 Specifically: the hydraulic pump set includes a fuel tank 21, an oil outlet filter element 22, a prime mover 23, a double gear pump 24, a No. 1 reversing valve 25, a No. 1 variable throttle valve 27, a rotating motor 28, and a No. Directional valve 210, No. 2 variable throttle valve 212, two-way hydraulic lock 213, lifting motor 214 and oil return filter element 217, No. 1 relief valve is provided on No. 1 directional valve 25; There is a No. 1 pressure gauge on the oil circuit. No. 2 reversing valve 210 is provided with a No. 2 relief valve; a No. 2 pressure gauge is provided on the oil outlet pipeline close to No. 2 reversing valve 210 . A radiator is arranged on the pipeline in front of the oil return filter element 217 . The oil outlet of the fuel tank is connected to the oil inlet of the double gear pump 24 through the oil outlet filter element, the output end of the prime mover 23 is connected to the input end of the double gear pump, and one of the oil outlets of the double gear pump 24 Connected with the rotary motor 28, a No. 1 reversing valve 25 is provided on the oil circuit between the double gear pump 24 and the rotary motor 28, and a No. 1 variable throttle valve 27 is connected to the oil circuit of one of the No. 1 reversing valves 25. The other way of No. 1 reversing valve 25 is connected to oil tank 21 through the oil return filter element; No. 2 reversing valve 210, one of the No. 2 reversing valves 210 is connected to the lifting motor 214 through a two-way hydraulic lock 213, and No. 1 and 2 variable throttle valves 212 are connected to the oil circuit behind No. 2 reversing valve 210. No. 2 variable throttle The flow valve 212 is connected in parallel with the pipeline behind the No. 1 variable throttle valve 27 and then connected to the oil tank 21 through the oil return filter element; the other path of the No. 2 reversing valve is connected to the oil tank through the oil return filter element.

原动机输出动力带动双联齿轮泵转动,油液经油箱及出油滤芯进入双联齿轮泵的进油口,经双联齿轮泵的两个出油口分别给旋转回路和升降回路供油。如图所示,当一号换向阀处于中位时,P、T、A、B口均不通,双联齿轮泵右侧出来的油经一号溢流阀及管路到散热器、回油滤芯,最后回到油箱。同样,二号换向阀处于中位时,P、T、A、B口也均不通,双联齿轮泵左侧出来的油经二号溢流阀及管路到散热器、回油滤芯,最后回到油箱。 The output power of the prime mover drives the double gear pump to rotate. The oil enters the oil inlet of the double gear pump through the oil tank and the oil outlet filter element, and supplies oil to the rotating circuit and the lifting circuit respectively through the two oil outlets of the double gear pump. As shown in the figure, when the No. 1 reversing valve is in the middle position, the P, T, A, and B ports are blocked, and the oil from the right side of the double gear pump passes through the No. 1 overflow valve and the pipeline to the radiator, return Oil filter element, and finally back to the fuel tank. Similarly, when the No. 2 reversing valve is in the middle position, the P, T, A, and B ports are all blocked, and the oil from the left side of the double gear pump passes through the No. 2 overflow valve and the pipeline to the radiator and the oil return filter element. Finally back to the gas tank.

当一号换向阀的手柄处于右侧位置时,此时P口与A口接通,B口与T口接通。双联齿轮泵右侧出来的压力油经P口到A口,再经一号可变节流阀,此时可变节流阀处于全开状态,通过管路到散热器、回油滤芯,回到油箱;此时旋转马达无压力油液推动,不旋转。 When the handle of the No. 1 reversing valve is in the right position, the P port is connected to the A port, and the B port is connected to the T port. The pressure oil coming out from the right side of the double gear pump passes through the P port to the A port, and then passes through the No. 1 variable throttle valve. At this time, the variable throttle valve is in a fully open state. Oil tank; at this time, the rotating motor is driven by oil without pressure and does not rotate.

当旋进一号可变节流阀,逐渐减小开度直至关闭,液压油流被阻断,不能通过一号可变节流阀,液压油便只能经管路到达旋转马达的上端口,流进旋转马达的液压油因流量和压力的逐渐增加将使旋转马达开始转动,直至达到最大转速,流出马达的液压油经管路从一号换向阀的B口流T口,再经管路到散热器、回油滤芯,回到油箱,此时旋转马达正转。 When the No. 1 variable throttle valve is screwed in and the opening is gradually reduced until it is closed, the hydraulic oil flow is blocked and cannot pass through the No. 1 variable throttle valve. The hydraulic oil can only reach the upper port of the rotary motor through the pipeline and flow into the The hydraulic oil of the rotating motor will start to rotate due to the gradual increase of the flow rate and pressure until it reaches the maximum speed. The hydraulic oil flowing out of the motor will flow from the B port of the No. 1 reversing valve to the T port through the pipeline, and then go through the pipeline to the radiator. , Return to the oil filter element, and return to the fuel tank, at this time, the rotary motor rotates forward.

反之,当一号换向阀的手柄处于左侧位置时,此时可变节流阀仍处于全关状态,此时P口与B口接通,A口与T口接通。双联齿轮泵右侧出来的压力油经P口到B口,经管路进入旋转马达的下端口,流进旋转马达的液压油使旋转马达开始反向转动,流出马达的液压油经管路从一号换向阀的A口到T口,再经管路到散热器、回油滤芯,回到油箱,此时旋转马达反转。 Conversely, when the handle of the No. 1 reversing valve is at the left position, the variable throttle valve is still in the fully closed state at this time, and at this time, the P port is connected to the B port, and the A port is connected to the T port. The pressure oil coming out from the right side of the double gear pump passes through the P port to the B port, and enters the lower port of the rotary motor through the pipeline. From the A port of the No. directional valve to the T port, and then through the pipeline to the radiator, the oil return filter element, and back to the fuel tank, the rotating motor is reversed at this time.

当二号换向阀的手柄处于右侧位置时,此时P口与A口接通,B口与T口接通。双联齿轮泵左侧出来的压力油经P口到A口,再经可变节流阀,可变节流阀处于全开状态,通过管路到散热器、回油滤芯,回到油箱。此时旋转马达无压力油液推动,不旋转。当旋进可变节流阀,逐渐减小开度直至关闭,液压油流被阻断,不能通过可变节流阀,液压油便只能经管进入双向液压锁,此时液压油液一路推开单向阀朝上,流入液压马达的上端口,另一路通过内部控制油路打开单向阀朝下使油路接通,液压马达开始转动,油液经升降马达下端口流出后,经管路到双向液压锁,经单向阀朝上及管路从手动三位四通换向阀的B口到T口,再经管路到散热器、回油滤芯,回到油箱,此时升降马达正转。 When the handle of the No. 2 reversing valve is in the right position, the P port is connected to the A port, and the B port is connected to the T port. The pressure oil from the left side of the double gear pump passes through the P port to the A port, and then through the variable throttle valve. The variable throttle valve is in a fully open state, and then goes through the pipeline to the radiator, the oil return filter element, and returns to the fuel tank. At this time, the rotary motor is driven by oil without pressure and does not rotate. When screwing in the variable throttle valve and gradually reducing the opening until it is closed, the hydraulic oil flow is blocked and cannot pass through the variable throttle valve, and the hydraulic oil can only enter the two-way hydraulic lock through the tube. At this time, the hydraulic oil is pushed all the way to the single The direction valve faces upwards and flows into the upper port of the hydraulic motor, and the other one passes through the internal control oil circuit to open the one-way valve to connect the oil circuit downwards, and the hydraulic motor starts to rotate. After the oil flows out through the lower port of the lifting motor, it passes through the pipeline to the two-way The hydraulic lock goes upward through the one-way valve and the pipeline from the B port of the manual three-position four-way reversing valve to the T port, then through the pipeline to the radiator, the oil return filter element, and back to the fuel tank. At this time, the lifting motor rotates forward.

反之,当二号换向阀的手柄处于左侧位置时,一号可变节流阀仍处于全关状态,此时P口与B口接通,A口与T口接通。双联齿轮泵左侧出来的压力油经P口到B口,液压油流经管路进入双向液压锁,此时油液一路推开单向阀朝下,流入升降马达的下端口,另一路通过内部控制油路打开单向阀朝上使油路接通,升降马达开始反向转动,油液经升降马达上端口流出后,经管路到双向液压锁,经单向阀朝上及管路从二号换向阀的A口到T口,再经管路到散热器、回油滤芯,回到油箱。此时升降马达反转。 Conversely, when the handle of the No. 2 reversing valve is at the left position, the No. 1 variable throttle valve is still in a fully closed state, at this time, the P port is connected to the B port, and the A port is connected to the T port. The pressure oil from the left side of the double gear pump passes through the P port to the B port, and the hydraulic oil flows through the pipeline into the two-way hydraulic lock. At this time, the oil pushes the one-way valve to face down, flows into the lower port of the lifting motor, and the other way through The internal control oil circuit opens the one-way valve upward to connect the oil circuit, and the lifting motor starts to rotate in the reverse direction. From port A of the No. 2 reversing valve to port T, and then to the radiator, the oil return filter element through the pipeline, and then return to the fuel tank. At this time, the lifting motor is reversed.

操作台包括设置于钻机上的操作台本体、旋转操作阀41、旋转速度调节阀42、升降压力调节阀43、升降操作阀44、单机截止阀47、供气总阀48、旋转马达49、气水龙头45和双向液压锁46,所述旋转操作阀41设置在操作台本体的一侧,旋转操作阀41的一出口端与钻机的齿轮泵输出油端口相连接,另一出口端与旋转速度调节阀相连接,所述旋转速度调节阀的出口端与钻机的回油端口相连接;升降压力调节阀设置在升降操作阀的一出口端,升降压力调节阀的出口端与钻机的回油端口相连接;升降操作阀设置在操作台本体的另一侧,升降操作阀与钻机的齿轮泵输出油端口相连接,且升降操作阀分别与旋转液马达和气水龙头分别控制相连;单机截止阀和供气总阀均设置在钻机的供气管路上;双向液压锁设置在操作台本体的背板上,双向液压锁与升降操作阀的进出油管相连。 The console includes console body, rotary operating valve 41, rotary speed regulating valve 42, lifting pressure regulating valve 43, lifting operating valve 44, stand-alone cut-off valve 47, main air supply valve 48, rotary motor 49, air Water tap 45 and two-way hydraulic lock 46. The rotary operation valve 41 is arranged on one side of the console body. One outlet of the rotary operation valve 41 is connected to the output oil port of the gear pump of the drilling rig, and the other outlet is connected to the rotation speed adjustment port. The outlet end of the rotation speed regulating valve is connected with the oil return port of the drilling rig; the lifting pressure regulating valve is arranged at an outlet end of the lifting operation valve, and the outlet end of the lifting pressure regulating valve is connected with the oil return port of the drilling rig. Connection; the lifting operation valve is set on the other side of the console body, the lifting operation valve is connected with the output oil port of the gear pump of the drilling rig, and the lifting operation valve is respectively connected with the rotary hydraulic motor and the air faucet; the single cut-off valve and the air supply The main valves are all set on the air supply pipeline of the drilling rig; the two-way hydraulic lock is set on the back plate of the console body, and the two-way hydraulic lock is connected with the oil inlet and outlet pipes of the lifting operation valve.

空气压缩机组包括并联的空压机和后车汽油机;水力冲洗系统包括发动机和离心水泵。其中:空压机包括空气滤清器31、压力表36、压力存储器310、油气分离器311、发动机油门气缸312、液压油滤清器315、液压油冷却器316、螺杆式空压机体319、空气吸入阀32、最大压力阀33、卸压阀34、供气截止阀37、最小压力阀38、安全阀39和温度控制开关318,发动机油门气缸312设置于压力存储器310和空压机体之间,液压油滤清器315和液压油冷却器316并联,并联后的一端与压力存储器310相连,另一端与空压机体后方的管路相连;所述空气吸入阀设置于汽油发动机和油气分离器之间,所述最小压力阀38设置于空气压缩机的冷却润滑油路上,所述最大压力阀33设置于汽油发动机后方的连接管路上,所述供气截止阀与发动机油门气缸的出气管路相连,所述安全阀设置于压力存储器。液压油滤清器通过液压油吸入隔离膜、空气吸入隔离膜与空压机体后方管路上的温度控制开关相连。 The air compressor unit includes a parallel air compressor and a rear car gasoline engine; the hydraulic flushing system includes an engine and a centrifugal water pump. Among them: air compressor includes air filter 31, pressure gauge 36, pressure accumulator 310, oil and gas separator 311, engine throttle cylinder 312, hydraulic oil filter 315, hydraulic oil cooler 316, screw air compressor body 319 , air intake valve 32, maximum pressure valve 33, pressure relief valve 34, air supply cut-off valve 37, minimum pressure valve 38, safety valve 39 and temperature control switch 318, engine throttle cylinder 312 is arranged on the pressure accumulator 310 and the air compressor body Between, the hydraulic oil filter 315 and the hydraulic oil cooler 316 are connected in parallel, and one end of the parallel connection is connected with the pressure accumulator 310, and the other end is connected with the pipeline behind the air compressor body; the air suction valve is arranged on the gasoline engine and Between the oil and gas separators, the minimum pressure valve 38 is arranged on the cooling lubricating oil circuit of the air compressor, the maximum pressure valve 33 is arranged on the connecting pipeline behind the gasoline engine, and the air supply shut-off valve is connected with the engine throttle cylinder. The outlet pipeline is connected, and the safety valve is arranged on the pressure accumulator. The hydraulic oil filter is connected with the temperature control switch on the pipeline behind the air compressor body through the hydraulic oil suction isolation membrane and the air suction isolation membrane.

空气通过空气过滤器和空气吸入阀进入空压机,在空气压缩时,注入的液压油对转子和轴承起到润滑、冷却和密封。经过压缩后的油气介质以最大的流量进入压力存储器,通过强离心力分离后的液压油以切线方向进入压力存储器,剩余在空气中的液压油通过油气分离器分离后进入液压油箱。至此,经过压缩后并且不含液压油的空气通过单向压力保持阀进入空气注射阀。这个单向压力保持阀有效地保持系统的压力以防止压力降低到系统正常工作需要的压力之下。 The air enters the air compressor through the air filter and the air suction valve. When the air is compressed, the injected hydraulic oil lubricates, cools and seals the rotor and bearing. The compressed oil and gas medium enters the pressure accumulator at the maximum flow rate, the hydraulic oil separated by strong centrifugal force enters the pressure accumulator in a tangential direction, and the remaining hydraulic oil in the air enters the hydraulic oil tank after being separated by the oil-air separator. At this point, the air that has been compressed and does not contain hydraulic oil enters the air injection valve through the one-way pressure maintaining valve. This one-way pressure maintenance valve effectively maintains the pressure in the system to prevent the pressure from dropping below the pressure required for the normal operation of the system.

空压机的温度控制线与发动机点火线相连接,将空压机温度表的短指针调整到℃,运转中当温度达到这个温度值时,将形成短路迫使发动机熄火停机,从而保护了空压机不会因温度过高持续工作而烧坏。 The temperature control line of the air compressor is connected with the ignition line of the engine. Adjust the short pointer of the air compressor temperature gauge to ℃. When the temperature reaches this temperature value during operation, a short circuit will be formed to force the engine to stop, thus protecting the air compressor. The machine will not burn out due to continuous operation due to excessive temperature.

所述离心水泵组包括泵体、离心叶轮、泵轴、进水软管和出水软管,所述离心叶轮设置于泵轴的前端,泵轴的前端与泵体的进水口相对应,在该进水口处卡固进水软管的一端;泵轴的后端与泵体的出水口相对应,在该出水口处通过卡固出水软管的一端。 The centrifugal water pump set includes a pump body, a centrifugal impeller, a pump shaft, a water inlet hose and a water outlet hose. The centrifugal impeller is arranged at the front end of the pump shaft, and the front end of the pump shaft corresponds to the water inlet of the pump body. One end of the water inlet hose is fastened at the water inlet; the rear end of the pump shaft corresponds to the water outlet of the pump body, and one end of the water outlet hose is fixed at the water outlet.

所述桅杆总成包括桅杆,桅杆上设有链轮,在桅杆的顶部设有链轮轴承和升降马达,链轮穿过链轮轴承,在链轮的一端固定钻具,升降马达与链轮轴承相连。 The mast assembly includes a mast, a sprocket is arranged on the mast, a sprocket bearing and a lifting motor are arranged on the top of the mast, the sprocket passes through the sprocket bearing, a drilling tool is fixed at one end of the sprocket, the lifting motor and the sprocket The bearings are connected.

本钻机的安装过程:The installation process of this drilling rig:

1.安装钻机的地面应坚实,坡度小于300;摆放机架尽可能使控制台相对于井口的上风方向。 1. The ground where the drilling rig is installed should be solid, with a slope of less than 300°; the rack should be placed as far as possible so that the console is in the upwind direction relative to the wellhead.

2.安装钻机机架:将机架腿爪嵌入地面,必要时可挖小坑嵌牢。调整机架腿高度,使机架水平,井口板孔中心在井口标志的规定范围内;调整完毕后,用插销固定。 2. Install the drilling rig frame: embed the legs and claws of the frame into the ground, and dig a small hole if necessary to embed them firmly. Adjust the height of the rack legs so that the rack is level and the center of the wellhead plate hole is within the specified range of the wellhead mark; after the adjustment is completed, fix it with a bolt.

3.检查桅杆上链轮轴承润滑情况,视情况加注润滑脂。 3. Check the lubrication condition of the sprocket bearing on the mast, and add grease according to the situation.

4.在机架上安装桅杆和撑杆,调节撑杆使桅杆竖直。桅杆向后方向与铅垂线偏斜小于5,固定好穿插销和锁紧调节把或螺母。 4. Install the mast and strut on the rack, and adjust the strut to make the mast vertical. The backward direction of the mast is less than 5° from the plumb line, and the insertion pin and the locking adjustment handle or nut are fixed.

5.将液压泵单元抬放在机架上,再将与液压泵配套的发动机单元抬到机架上,使液压泵与发动机两单元框架组合,其框架底部的圆锥脚头与连接脚板孔、顶部的螺栓与蝶型螺母要定位、锁紧。并用穿销将框架固定在机架上。 5. Lift the hydraulic pump unit on the frame, and then lift the engine unit matched with the hydraulic pump to the frame, so that the hydraulic pump and the engine two-unit frame are combined, and the conical feet at the bottom of the frame are connected to the foot plate holes, The bolts and wing nuts on the top should be positioned and locked. And secure the frame to the rack with pins.

6.安装皮带,检查并视情况调整皮带轮位置,使两皮带轮端面在同一平面内。 6. Install the belt, check and adjust the position of the pulley according to the situation, so that the end faces of the two pulleys are in the same plane.

7.将操作台单元安放到机架支撑腿上,用穿销固定好。 7. Place the console unit on the supporting legs of the rack and fix it with pins.

8.将动力头及其液马达安装到桅杆滑盒插板槽内,并以插销固定好。 8. Install the power head and its hydraulic motor into the slot of the mast slide box, and fix it with a bolt.

10.清洁液压管线的快速接头,连接好所有的液压管线。 10. Clean the quick connectors of the hydraulic lines and connect all the hydraulic lines.

11.摆放空压机单元时,在井场大小、输气管长度允许的范围内,尽可能选择远离钻机的位置安装空气压缩机组。宜相对于井口的上风方向,并尽可能一次安装完成两口井的钻井作业。空压机压力表表面面向控制台。 11. When placing the air compressor unit, within the allowable range of the size of the well site and the length of the gas pipeline, install the air compressor unit as far away from the drilling rig as possible. It should be relative to the upwind direction of the wellhead, and the drilling operation of two wells should be completed at one time as much as possible. The surface of the air compressor pressure gauge faces the console.

12.清洁空压系统空气管线快速接头,连接好所有的空气管线。 12. Clean the quick connector of the air line of the air pressure system and connect all the air lines.

13.摆放水泵时,水泵靠水池旁摆放,连接好三通接头分水阀处的排水(灌引水)管线,莲蓬头放在水面以下与距水池底保持一定距离,防止泥沙和杂草吸入。 13. When placing the water pump, place the water pump next to the pool, connect the drainage (irrigation and diversion) pipeline at the water diversion valve of the three-way joint, and place the shower head below the water surface and keep a certain distance from the bottom of the pool to prevent sediment and weeds inhale.

本实用新型所述气水两用模块化钻机具备全液压的特点,钻进时的钻具旋转和给进/提升压力均由液压马达驱动,与人抬山地空气钻机结构形式基本一样,配以螺杆水泵可进行水力冲洗旋转钻进,换配空压机组可轻易实现旋转/冲击复合钻进,可以适应软、中、硬各种岩层,有水或无水区域内的钻井作业。 The air-water dual-purpose modular drilling rig described in the utility model has the characteristics of full hydraulic pressure. The drilling tool rotation and feeding/lifting pressure during drilling are all driven by hydraulic motors. The screw water pump can carry out hydraulic flushing rotary drilling, and the air compressor unit can easily realize rotary/impact compound drilling, which can be adapted to soft, medium and hard rock formations, and drilling operations in watery or anhydrous areas.

由于现有的QPY-30或WTY-30钻机在加钻杆时必须用提拦把主动钻杆提出井口,卡住方钻杆、搬开回转器,再用“提引器”把要加的钻杆提至井口、人力上扣,上好扣后把添加的钻杆下放至井口盘,打好垫叉,去掉“提引器”,再将回转器搬回,并上紧合箱螺丝,再将方钻杆与钻杆扣连接好,方可再次钻进,钻井辅助时间较长,费时费力。因此,本实用新型所述气水两用模块化钻机能够有效的解决上述问题,在钻进中加钻杆时只需上卸一次动力头下接头就可实现加钻杆,非常简捷,加钻杆的时间很短。 Because the existing QPY-30 or WTY-30 drilling rig must lift the active drill pipe out of the wellhead when adding drill pipe, block the kelly, remove the gyrator, and then use the "lifter" to remove the active drill pipe. Lift the drill pipe to the wellhead, make it up manually, and then lower the added drill pipe to the wellhead plate after making it up, put the fork in place, remove the "lifter", move the rotator back, and tighten the box screw, Then the kelly is connected with the drill pipe buckle before drilling again, and the auxiliary drilling time is long, time-consuming and labor-intensive. Therefore, the air-water dual-purpose modular drilling rig of the utility model can effectively solve the above-mentioned problems. When adding a drill pipe during drilling, it only needs to be loaded and unloaded once to realize the addition of the drill pipe under the power head, which is very simple and fast. The pole time is short.

本实用新型所述气水两用模块化钻机便于快速拆卸安装,受作业场地限制小、分解后的单元部件重量轻便、体积小,最大单元部件为液压油箱和泵。两人一组或一人就可搬迁。 The air-water dual-purpose modular drilling rig of the utility model is convenient for quick disassembly and installation, is limited by the working site, and the decomposed unit parts are light in weight and small in size, and the largest unit parts are hydraulic oil tanks and pumps. Relocate in groups of two or by one person.

本实用新型所述气水两用模块化钻机的桅杆结构与传统钻机桅杆结构在安全性能上得以提高,能够解决供水高压皮管缠绕主动钻杆及进行起下钻作业时的安全问题。满足安全、环保、健康的要求。 The mast structure of the air-water dual-purpose modular drilling rig described in the utility model is improved in terms of safety performance compared with the traditional drilling rig mast structure, and can solve the safety problems when the high-pressure water supply hose is wound around the active drill pipe and the tripping operation is performed. Meet the requirements of safety, environmental protection and health.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。 The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.

Claims (6)

1.一种气水两用模块化钻机,包括桅杆总成、机架、液压系统、空气压缩机组、水力冲洗系统、供气、供水软管和钻具,所述液压系统包括液压泵组、操作台、油冷却器和前车发动机,空气压缩机组包括并联的空压机和后车汽油机;水力冲洗系统包括发动机和离心水泵;液压系统与桅杆总成、空气压缩机组与桅杆总成、水力冲洗系统与桅杆总成通过供气、供水软管相连,其特征在于:所述液压系统、空气压缩机组和水力冲洗系统的外部分别设有相应的外部框架,液压系统、空气压缩机组和水力冲洗系统和桅杆总成分别与机架可拆卸连接;所述液压泵组包括升降单元和旋转单元,所述升降单元和旋转单元并联于双联齿轮泵上,升降单元内包括一与钻具相连的升降液压马达,旋转单元内包括一与钻具相连的旋转液压马达。 1. An air-water dual-purpose modular drilling rig, comprising a mast assembly, a frame, a hydraulic system, an air compressor unit, a hydraulic flushing system, an air supply, a water supply hose and a drilling tool, and the hydraulic system comprises a hydraulic pump unit, Operating table, oil cooler and front engine, air compressor unit includes parallel air compressor and rear gasoline engine; hydraulic flushing system includes engine and centrifugal water pump; hydraulic system and mast assembly, air compressor unit and mast assembly, hydraulic The flushing system is connected to the mast assembly through air supply and water supply hoses, and it is characterized in that: the hydraulic system, the air compressor unit and the hydraulic flushing system are respectively provided with corresponding external frames, and the hydraulic system, the air compressor unit and the hydraulic flushing system The system and the mast assembly are respectively detachably connected to the frame; the hydraulic pump set includes a lifting unit and a rotating unit, and the lifting unit and the rotating unit are connected in parallel to the double gear pump, and the lifting unit includes a The lifting hydraulic motor includes a rotating hydraulic motor connected with the drilling tool in the rotating unit. 2.根据权利要求1所述的一种气水两用模块化钻机,其特征在于:所述液压泵组包括油箱、出油滤芯、原动机、双联齿轮泵、一号换向阀、一号可变节流阀、旋转马达、二号换向阀、二号可变节流阀、双向液压锁、升降马达和回油滤芯,所述油箱的出油口通过出油滤芯与双联齿轮泵的进油口相连,原动机的输出端与双联齿轮泵的输入端相连,双联齿轮泵的其中一出油口与旋转马达相连,在双联齿轮泵和旋转马达之间的油路上设有一号换向阀,一号换向阀的其中一路的油路上连接一号可变节流阀,一号换向阀的另一路通过回油滤芯接入油箱;双联齿轮泵的另一出油口与升降马达相连,在双联齿轮泵和升降马达之间设有二号换向阀,二号换向阀的其中一路通过双向液压锁与升降马达相连,二号换向阀后方的油路上连接一二号可变节流阀,二号可变节流阀与一号可变节流阀后方的管路并联后通过回油滤芯接入油箱;二号换向阀的另一路通过回油滤芯接入油箱。 2. An air-water dual-purpose modular drilling rig according to claim 1, characterized in that: the hydraulic pump set includes a fuel tank, an oil outlet filter element, a prime mover, a double gear pump, a No. 1 reversing valve, a No. 1 variable throttle valve, rotary motor, No. 2 reversing valve, No. 2 variable throttle valve, two-way hydraulic lock, lifting motor and oil return filter element. The oil outlet of the oil tank passes through the oil outlet filter element and the dual gear pump The oil inlet is connected, the output end of the prime mover is connected with the input end of the double gear pump, one of the oil outlets of the double gear pump is connected with the rotary motor, and a No. 1 reversing valve, one of the oil passages of the No. 1 reversing valve is connected to the No. 1 variable throttle valve, and the other road of the No. 1 reversing valve is connected to the oil tank through the oil return filter element; the other oil outlet of the double gear pump Connected with the lifting motor, there is a No. 2 reversing valve between the double gear pump and the lifting motor. One of the No. 2 reversing valves is connected to the lifting motor through a two-way hydraulic lock. The oil circuit behind the No. 2 reversing valve is connected to The No. 1 and No. 2 variable throttle valves, the No. 2 variable throttle valve and the pipeline behind the No. 1 variable throttle valve are connected in parallel and connected to the oil tank through the oil return filter element; the other channel of the No. 2 reversing valve is connected to the fuel tank through the oil return filter element . 3.根据权利要求1所述的一种气水两用模块化钻机,其特征在于:空压机包括空气滤清器、压力表、压力存储器、油气分离器、发动机油门气缸、液压油滤清器、液压油冷却器、螺杆式空压机体、空气吸入阀、最大压力阀、卸压阀、供气截止阀、最小压力阀、安全阀和温度控制开关,发动机油门气缸设置于压力存储器和空压机体之间,液压油滤清器和液压油冷却器并联,并联后的一端与压力存储器相连,另一端与空压机体后方的管路相连;所述空气吸入阀设置于汽油发动机和油气分离器之间,所述最小压力阀设置于空气压缩机的冷却润滑油路上,所述最大压力阀设置于汽油发动机后方的连接管路上,所述供气截止阀与发动机油门气缸的出气管路相连,所述安全阀设置于压力存储器。 3. An air-water dual-purpose modular drilling rig according to claim 1, wherein the air compressor includes an air filter, a pressure gauge, a pressure accumulator, an oil-gas separator, an engine throttle cylinder, and a hydraulic oil filter device, hydraulic oil cooler, screw air compressor body, air suction valve, maximum pressure valve, pressure relief valve, air supply cut-off valve, minimum pressure valve, safety valve and temperature control switch, the engine throttle cylinder is set between the pressure accumulator and Between the air compressor bodies, the hydraulic oil filter and the hydraulic oil cooler are connected in parallel, one end of the parallel connection is connected to the pressure accumulator, and the other end is connected to the pipeline behind the air compressor body; the air suction valve is set on the gasoline engine Between the air compressor and the oil-gas separator, the minimum pressure valve is set on the cooling lubricating oil circuit of the air compressor, the maximum pressure valve is set on the connecting pipeline behind the gasoline engine, and the air supply cut-off valve is connected to the outlet of the engine throttle cylinder. The gas pipeline is connected, and the safety valve is set in the pressure accumulator. 4.根据权利要求1所述的一种气水两用模块化钻机,其特征在于:操作台包括设置于钻机上的操作台本体、旋转操作阀、旋转速度调节阀、升降压力调节阀、升降操作阀、单机截止阀、供气总阀、旋转马达、气水龙头和双向液压锁,所述旋转操作阀设置在操作台本体的一侧,旋转操作阀的一出口端与钻机的齿轮泵输出油端口相连接,另一出口端与旋转速度调节阀相连接,所述旋转速度调节阀的出口端与钻机的回油端口相连接;升降压力调节阀设置在升降操作阀的一出口端,升降压力调节阀的出口端与钻机的回油端口相连接;升降操作阀设置在操作台本体的另一侧,升降操作阀与钻机的齿轮泵输出油端口相连接,且升降操作阀分别与旋转液马达和气水龙头分别控制相连;单机截止阀和供气总阀均设置在钻机的供气管路上;双向液压锁设置在操作台本体的背板上,双向液压锁与升降操作阀的进出油管相连。 4. An air-water dual-purpose modular drilling rig according to claim 1, characterized in that: the console includes a console body, a rotary operating valve, a rotary speed regulating valve, a lifting pressure regulating valve, a lifting Operation valve, stand-alone shut-off valve, main air supply valve, rotary motor, air faucet and two-way hydraulic lock. ports, and the other outlet port is connected with the rotation speed regulating valve, and the outlet port of the rotation speed regulating valve is connected with the oil return port of the drilling rig; the lifting pressure regulating valve is arranged at one outlet port of the lifting operation valve, The outlet end of the regulating valve is connected to the oil return port of the drilling rig; the lifting operation valve is set on the other side of the console body, and the lifting operation valve is connected to the oil output port of the gear pump of the drilling rig, and the lifting operation valve is respectively connected to the rotary fluid motor It is controlled and connected with the gas faucet separately; the single cut-off valve and the main gas supply valve are set on the gas supply pipeline of the drilling rig; the two-way hydraulic lock is set on the back plate of the console body, and the two-way hydraulic lock is connected with the oil inlet and outlet pipes of the lifting operation valve. 5.根据权利要求1所述的一种气水两用模块化钻机,其特征在于:所述离心水泵组包括泵体、离心叶轮、泵轴、进水软管和出水软管,所述离心叶轮设置于泵轴的前端,泵轴的前端与泵体的进水口相对应,在该进水口处卡固进水软管的一端;泵轴的后端与泵体的出水口相对应,在该出水口处通过卡固出水软管的一端。 5. An air-water dual-purpose modular drilling rig according to claim 1, characterized in that: the centrifugal water pump set includes a pump body, a centrifugal impeller, a pump shaft, a water inlet hose and a water outlet hose, and the centrifugal The impeller is set at the front end of the pump shaft, the front end of the pump shaft corresponds to the water inlet of the pump body, and one end of the water inlet hose is clamped at the water inlet; the rear end of the pump shaft corresponds to the water outlet of the pump body, and the One end of the water outlet hose is fixed through the water outlet. 6.根据权利要求1所述的一种气水两用模块化钻机,其特征在于:所述桅杆总成包括桅杆,桅杆上设有链轮,在桅杆的顶部设有链轮轴承和升降马达,链轮穿过链轮轴承,在链轮的一端固定钻具,升降马达与链轮轴承相连。 6. An air-water dual-purpose modular drilling rig according to claim 1, characterized in that: the mast assembly includes a mast, a sprocket is provided on the mast, and a sprocket bearing and a lifting motor are provided on the top of the mast , the sprocket passes through the sprocket bearing, the drilling tool is fixed at one end of the sprocket, and the lifting motor is connected with the sprocket bearing.
CN201520386518.3U 2015-06-08 2015-06-08 The dual-purpose modularization rig of a kind of air water Expired - Lifetime CN204941341U (en)

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