CN204941206U - By the two hollow glass of the outstanding film of outstanding film inside casing and the adjustment of shaping housing compound - Google Patents
By the two hollow glass of the outstanding film of outstanding film inside casing and the adjustment of shaping housing compound Download PDFInfo
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- CN204941206U CN204941206U CN201520588136.9U CN201520588136U CN204941206U CN 204941206 U CN204941206 U CN 204941206U CN 201520588136 U CN201520588136 U CN 201520588136U CN 204941206 U CN204941206 U CN 204941206U
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- shaping
- inside casing
- outstanding film
- frame
- outstanding
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Abstract
By by the two hollow glass of the outstanding film of outstanding film inside casing and the adjustment of shaping housing compound, comprise the outstanding film inside casing being provided with optical plastic film, interior sheet glass and outer sheet glass, and double-channel sealing structure, one group of shaping card is embedded with in the exterior bayonet slot of outstanding film inside casing periphery, outstanding film inside casing adds a shaping frame outward simultaneously, two of arranging in shaping frame periphery strengthen having in the groove that formed between gussets one group of via hole corresponding with shaping card, shaping card is passed by via hole and locks with regulating nut, outstanding film inside casing is suspended in the inner chamber of shaping housing and is combined into one, be prefabricated into " the outstanding film window " of an extensible frock pallet, can shift-in production line of hollow glasses and inside and outside two sheet glass encapsulate neatly, simultaneously, by shaping card, adjustment is carried out to outstanding film inside casing and just will hang the stretching change of film inside casing, the optical plastic film in " outstanding film window " is made in use to remain the smooth of face.
Description
Technical field
The utility model belongs to the peripheral protective technical field of Green energy-saving buildings, is specifically related to a kind of two hollow glass of outstanding film prepared by outstanding film inside casing and the adjustment of shaping housing compound.
Background technology
Green energy-saving buildings is had higher requirement to the glass that peripheral protective is used.At present, hollow glass, by the double glazed unit of original single intra-cavity, develops into the triplex glass unit of two inner chambers.For intermediate glass, the ultra-thin tempered glass lower than 2 millimeters thick has obtained the accreditation in market, has started industrialized production.And the technology of intermediate glass is substituted with optics plastic foil, because optical plastic film has the optical characteristics identical with ultra-thin glass, and the irreplaceable flexible characteristic of glass, the two hollow glass of outstanding film has huge development potentiality.
In the inner chamber that thin film suspending is formed at two sheet glass, at present, by flexible member, suitability for industrialized production (see the patents such as 2013104899426,2013104899939 and No. 2013104901017) has been realized to the process technology that plastic sheeting applies certain pretension.But because processing technology is too complicated, as the plug-in mounting of flexible member, plastic sheeting fixed tensioning, all there is difficulty of processing with the operation such as the conjunction sheet encapsulation of glass, cause production efficiency not high, the problems such as quality is unstable.
The two hollow glass of outstanding film is in existing Industrialized processing technique, in order to the smooth enforcement of the film welding that ensures to stretch tight, the structural frames of fixed tensioning optical plastic film is fixed on glass by usual employing in advance, with the stretcher strain that the tensile stress preventing the plastic foil itself after fixing from being formed causes structural frames, and the structural frames after fixing cannot depart from glass again, so, one is by the planeness of the tension effects and surface affecting optical plastic film, two is structures itself because the deformation affecting generation by external force is difficult to return to the original form be fixed on glass, and irremediable impact can be caused on the quality of outstanding film.The construction of this design feature to packaging process also result in huge difficulty.Because the encapsulation of hollow glass adopts double sealing usually, first sealing is that dry parting bead coating hot melt butyl rubber and bonding glass are formed, dry parting bead and inside and outside two sheet glass fixations are formed second by the injection of structural silicone adhesive or poly-sulphur structure sealant and seal by second sealing, and the displacement that in guarantee use procedure, dry parting bead produces because of deformation is within the scope of Quality Control.Therefore, since the suitability for industrialized production of the two hollow glass of outstanding film, the plug-in mounting of flexible member, the fixed tensioning of optical plastic film and just become the technical bottleneck that govern automatic continuous production with the encapsulation of inside and outside two sheet glass, meanwhile, the quality of encapsulation construction is difficult to be effectively controlled.
Technical bottleneck in above-mentioned production technology, just becomes the key issue realizing the two hollow glass automatic continuous production of outstanding film and must overcome.
Summary of the invention
The utility model object overcomes the above-mentioned crucial problem in the two production process of hollow glass of existing outstanding film, provides a kind of two hollow glass of outstanding film prepared by outstanding film inside casing and the adjustment of shaping housing compound.
The technical solution of the utility model
By the two hollow glass of the outstanding film of outstanding film inside casing and the adjustment of shaping housing compound, comprise the outstanding film inside casing that centre is installed with optical plastic film, the interior sheet glass that outstanding film inside casing both sides are fixing and outer sheet glass, and the double-channel sealing structure between the sheet glass of outstanding film inside casing periphery two; Outside described outstanding film inside casing, surrounding is provided with an exterior bayonet slot, is embedded with one group of shaping card in exterior bayonet slot, and shaping card is made up of screw fixing on base plate, base plate and regulating nut; A shaping frame is added outside described outstanding film inside casing, exterior bayonet slot correspondence position outside shaping frame outside surrounding and outstanding film inside casing is provided with two and strengthens gusset, strengthen having in the groove that formed between gussets one group of via hole corresponding with the shaping card of setting-in on outstanding film inside casing for two, screw in shaping card is passed by via hole, and the outer end regulating nut of screw is locked; Be double-channel sealing structure between two sheet glass outside shaping frame.
Described outstanding film inside casing is assembled (see No. 2013104899426 patents) by trip grafting by stretch tight film frame and dry frame.
The described film frame that stretches tight is the rectangle frame that heat insulation weather-proof plastic material is welded to form by breakhead, this section bar is the uncovered section bar of the grafting draw-in groove being provided with spring card slot and being connected with dry frame trip, dry frame is the rectangle frame that the section bar of same material is welded to form by breakhead, this section bar is with filling molecular sieve desiccant inner chamber and the trip with film frame grafting of stretching tight, the exterior bayonet slot of plug-in mounting shaping card square floor is provided with outside dry frame, stretch tight film frame by after Spring Card tensioning fixed optics plastic foil, an outstanding film inside casing is assembled into by will stretch tight film frame and dry frame of trip connected mode.
Described outstanding film inside casing also can be assembled by rotating bezel and fixed frame (see 2013104899939 and No. 2013104901017 patents).
Described shaping housing is the C type aluminium alloy extrusions strengthening gusset outside back with two, be assembled into rectangle frame by connecting hornwork and be installed at the outside of outstanding film inside casing, C type inner chamber wraps outstanding film inside casing, strengthen for two having one group of via hole corresponding with the shaping card of setting-in on outstanding film inside casing in groove that gusset formed, and for placing the regulating nut of shaping card, strengthen back simultaneously and bear the pulling force that film inside casing is hanged in the adjustment of shaping card, the upper lower wing plate outer end at shaping housing two ends is coating hot melt butyl rubber and the end face bonding with glass.
Operating principle of the present utility model
The utility model makes full use of the feature of the elastic deformation on the arbitrarily angled of Spring Card and direction, to the stretching change of film inside casing hanged just thus realize carrying out succeeding stretch shaping to the optical plastic film in " outstanding film window " by the regulating nut that screws shaping card, and making the interior outstanding film after shaping remain uniform pretension.
Shaping housing of the present utility model is as setting framework, the surrounding edge of glass is securely fixed in by hot melt butyl rubber and structural silicone adhesive, shaping card is utilized to be suspended in the inner chamber of shaping housing by outstanding film inside casing, for shaping adjustment provides required active complex method.
The utility model be outstanding film inside casing and shaping housing are combined with each other realize can be prefabricated independence " outstanding film window ", freely can shift out from the frock pallet outstanding film production line, can encapsulate by shift-in production line of hollow glasses neatly again meanwhile.
advantage of the present utility model and good effect:
One of advantage of the present utility model, make full use of the feature of the elastic deformation on the arbitrarily angled of Spring Card and direction exactly, carry out succeeding stretch shaping to tightening the optical plastic film after fixing, and make the optical plastic film after shaping (namely outstanding film) remain uniform pretension.
Advantage two of the present utility model, utilizes shaping card to be suspended in the inner chamber of shaping housing by outstanding film inside casing exactly, and shaping housing then as fixing setting framework, more just will hang the stretching change of film inside casing by shaping card.
One of good effect of the present utility model, exactly outstanding film inside casing and shaping housing are combined into one independently " outstanding film window ", can freely shift out from the frock pallet of the film welding production line that stretches tight, simultaneously, can encapsulate by shift-in hollow glass automatic assembly line neatly again, thoroughly solve the bottleneck problem of the technology processing of original production technology, make the two hollow glass of outstanding film realize automatic intelligent continuous prodution.
Accompanying drawing explanation
Fig. 1 is the sectional drawing of two hollow glasss prepared by outstanding film inside casing and the adjustment of shaping housing compound.
Fig. 2 be stretch tight film frame assembling after schematic diagram.
Fig. 3 is the film frame partial schematic diagram that stretches tight.
Fig. 4 is that the film frame that stretches tight installs additional and pushes away spring plank schematic diagram.
Fig. 5 pushes away spring plank to install additional and to weld substep schematic diagram with the film that stretches tight.
Fig. 6 pushes away spring plank to install fragmentary detail view additional.
Fig. 7 is dry frame assembling schematic diagram.
Fig. 8 is dry frame end angle place fragmentary detail view.
Fig. 9 is that dry frame installs shaping card schematic diagram additional.
Figure 10 is that dry frame installs shaping Ka Houduanjiao place fragmentary detail view additional.
Figure 11 be stretch tight film frame and the grafting of dry frame trip assemble after schematic diagram.
Figure 12 is the fractionation assembling schematic diagram of compound shaping housing.
Figure 13 is schematic diagram after outstanding film inside casing compound shaping housing coating hot melt butyl rubber.
Figure 14 be after outstanding film inside casing compound shaping housing with glass-encapsulated schematic diagram.
In Fig. 1,1, outer sheet glass; 2, interior sheet glass; 3, optical plastic film; 4, stretch tight film frame; 5, dry frame; 6, shaping frame; 7, Spring Card; 8, shaping card; 9, hot melt butyl rubber; 10, structural silicone adhesive; 12, molecular sieve;
In Fig. 2, Fig. 3,4, stretch tight film frame; 4.1, to stretch tight film edge; 4.2, spring card slot; 4.3, grafting draw-in groove; 4.4, decorative panel;
In Fig. 4, Fig. 5,3, optical plastic film; 7.1, spring; 7.2, weld cap; 7.3 solder joint; 11, spring plank is pushed away;
In Fig. 6,11.1, push away handle; 11.2, edge is pushed up; 11.3 baffle plates; 11.4 negative pressure suckers; 11.5 interior wing; 11.6, outer wing;
In Fig. 7, Fig. 8,5, dry frame; 5.1, outer end plate; 5.2, decorative panel; 5.3, outer trip; 5.4, interior trip, 5.5, exterior bayonet slot;
In Fig. 9,5, dry frame; 8, shaping card;
In Figure 10,8.1, regulating nut; 8.2, square floor; 8.3, screw;
In Figure 12,6, shaping frame; 6.1, upper flange; 6.2, lower wing plate; 6.3, gusset is strengthened; 6.4, back; 6.5, hornwork is connected; 6.6, groove; 6.7, via hole; 6.8, butyl rubber cushion; 6.9, butyl rubber corner protector;
Figure 13, Tu14Zhong, 9, hot melt butyl rubber; 1, outer sheet glass; 2, interior sheet glass.
Detailed description of the invention
As shown in Figure 1, the two hollow glass of outstanding film of described outstanding film inside casing and the adjustment of shaping housing compound, comprise the outstanding film inside casing that centre is installed with optical plastic film, the interior sheet glass that outstanding film inside casing both sides are fixing and outer sheet glass, and the double-channel sealing structure outside outstanding film inside casing between two sheet glass; Outside described outstanding film inside casing, surrounding is provided with an exterior bayonet slot, is embedded with one group of shaping card in exterior bayonet slot, and shaping card is made up of screw fixing on base plate, base plate and regulating nut; A shaping frame is added outside described outstanding film inside casing, exterior bayonet slot correspondence position outside shaping frame outside surrounding and outstanding film inside casing is provided with two and strengthens gusset, strengthen having in the groove that formed between gussets one group of via hole corresponding with the shaping card of setting-in on outstanding film inside casing for two, screw in shaping card is passed by via hole, and the outer end regulating nut of screw is locked; Be double-channel sealing structure between two sheet glass outside shaping frame.
Described outstanding film inside casing is assembled (see No. 2013104899426 patents) by trip grafting by stretch tight film frame and dry frame.
Below just concrete structure of the present utility model and preparation process details are as follows:
As shown in Figure 2 and Figure 3, to stretch tight the assembling of film frame 4, the film frame that stretches tight adopts heat insulation weather-proof plastic material, this section bar is the uncovered section bar of the film that stretches tight along 4.1 being provided with the line that eliminates stress with a slope decorative panel 4.4 and top, interior side bayonet slot is the spring card slot 4.2 of film of stretching tight, and outer side bayonet slot is the grafting draw-in groove 4.3 assembled with dry frame trip.This section bar adopts 45 degree and cuts sth. askew and be processed into four frames, and Spring Card 7 inserts spring 7.1 by weld cap 7.2 and makes, by special slotting spring machine by equidistant arrangement successively insertion spring card slot, and at an angle outward-dipping.After fixing Spring Card 7, by four frames by breakhead bonding machine composition rectangle frame.
As shown in Figure 4, push away spring plank 11 by installing additional in the grafting draw-in groove 4.3 of film frame that stretches tight, make whole stretch tight film frame 4 by push away spring plank 11 be temporarily fixed at serve as frock pallet glass on.
As shown in a in Fig. 5, Spring Card 7 enters to stretch tight the spring card slot 4.2(of film frame see Fig. 3 by inserting the spring machine transplanting of rice) in, by being equidistantly arranged in straight line, all Spring Cards 7 after insertion tilt to the outside of the film frame 4 that stretches tight identical angle, as a in Fig. 5, shown in b, the top pushing away spring plank 11 is utilized to push into optical plastic film 3 surface Spring Card 7 in vertical angle along 11.2, see Fig. 6, the interior wing 11.5 pushing away spring plank 11 imbeds grafting draw-in groove 4.3 with outer wing 11.6, baffle plate 11.3 props up the edge of glass, simultaneously, negative pressure sucker 11.4 between baffle plate 11.3 and interior wing 11.5 holds the surface of glass edge.See the b in Fig. 5, optical plastic film 3 is applied equably film on surrounding Spring Card 7, and form solder joint 7.3 by ultrasonic welding gun pointwise by fixing to optical plastic film 3 and weld cap 7.2 sweat soldering on Spring Card 7, as shown in c, the d in Fig. 5, after to optical plastic film 3 cutting edge unnecessary outside the Spring Card 7 after being welded and fixed, remove and push away spring plank, elastic deformation due to Spring Card makes the solder joint 7.3 of each fixed optics plastic foil define along the outside pulling force of optical plastic film four peripheries, makes optical plastic film tighten Zhang Ping.
As shown in Figure 7 and Figure 8, dry frame 5 adopts the heat insulation weather-proof plastic material of same material, this section bar be provided with filling molecular sieve 12 inner chamber (see Fig. 1) and with the outer trip 5.3 of film frame grafting of stretching tight and interior trip 5.4, the inner side of inner chamber is slope decorative panel 5.2 end face, and outside it, end plate 5.1 is provided with the exterior bayonet slot 5.5 of the square floor of plug-in mounting shaping card 8.This section bar is cut sth. askew by 45 degree equally and is processed into four frames, see Fig. 1, after filling for the inner chamber of four frames good molecule 12 desiccant, by breakhead bonding machine composition rectangle frame.
As shown in Figure 9 and Figure 10, shaping card 8 is the fixture of screw 8.3 shape with square floor 8.2 and regulating nut 8.1, pierced into by the square floor 8.2 of shaping card 8 in advance in the exterior bayonet slot 5.5 of outer end plate 5.1 of dry frame 5, the distribution in specific distance also ensures that the via hole 6.7 of its installation site and shaping housing 6 accurately aligns (see Figure 12).
As shown in figure 11, by the film frame 4 of stretching tight fixing optical plastic film 3 with filling molecular sieve 12 and the dry frame 5 installing shaping card 8 additional carries out grafting assembling by trip 5.3,5.4 inside and outside on it, close the film frame 4 that stretches tight after frame and forms with dry frame 5 and hang film inside casing.Before inserting bonding frame, the spring plank 11 that pushes away stretched tight on film frame is removed, and ensures that the inside and outside trip 5.3,5.4 of dry frame 5 imbeds in the grafting draw-in groove 4.3 stretching tight film frame 4.
As shown in figure 12, shaping housing 6 is the C type aluminium alloy extrusions strengthening gusset 6.3 outside back 6.4 with two, be assembled into rectangle frame by connecting hornwork 6.5 and be installed at the outside of outstanding film inside casing, C type inner chamber wraps outstanding film inside casing, two strengthen gusset 6.3 formed groove 6.6 in the screw 8.3 offered on the shaping card being convenient to outstanding film inside casing align through via hole 6.7, via hole is at the butyl rubber cushion 6.8 of lumen side adhesive seal, meanwhile, reinforcing rib 6.3 also plays enhancing back 6.4 and bears the pulling force that film inside casing is hanged in shaping card 7 adjustment.Upper lower wing plate 6.1,6.2 outer end at C type two ends is coating hot melt butyl rubber and the end face bonding with glass.When installing shaping housing 6 additional, first paste butyl rubber corner protector 6.9 at four end angle places of outstanding film inside casing, screw 8.3 on the spaced apart shaping card 8 of exterior bayonet slot 5.5 internal fixtion of outstanding film inside casing is passed by the via hole 6.7 on shaping housing 6, then catch the several leading circle of screw 8.3 with regulating nut 8.1, outstanding film inside casing is suspended in the inner chamber of shaping housing 6 and is in nature relaxed state.
As shown in figure 13, it is overall that the outstanding film inside casing after shaping card 8 compound and shaping housing 6 independently " hang film window " as one.See Figure 14, when encapsulating with inside and outside two sheet glass 1,2, first at the end face coating hot melt butyl rubber 9 of the wing plates on two sides 6.1,6.2 of its shaping housing 6, paste tightly with outer sheet glass 1 and interior sheet glass 2 respectively, through plate pressure, hot melt butyl rubber 9 be evenly distributed and shaping housing 6 and inside and outside two sheet glass are cemented, forming first sealing.
As shown in figure 14, shaping housing 6 will as setting framework after plate pressure, regulating nut 8.1 in the groove 6.6 that two reinforcing ribs 6.3 being installed at shaping housing 6 are formed by both sides frame symmetric position by screwing, film inside casing will be hanged stretching by shaping card 8, and whole outstanding film inside casing is just being become, simultaneously, four of outstanding film inside casing are made to hold four of the butyl rubber corner protector 6.9 on angle and shaping housing 6 to hold the internal chamber wall at angle to be adjacent to formation seal protection, butyl rubber cushion 6.8 inside via hole 6.7 on four frames also plays seal protection effect to via hole 6.7 place after shaping card 8 screws.
As shown in Figure 1, strengthening conduit that gusset and inside and outside two sheet glass 1,2 edge are formed and two in the outside of shaping housing 6 strengthens in the groove 6.6 that gusset 6.3 formed, shaping housing 6 is securely fixed in four peripheries of glass by injection silicone structure sealant 10, the hornwork 6.5 at four end angle places in shaping housing 6 reinforcing rib 6.3 groove 6.6 is also adhesively fixed, make shaping housing 6, as to the stretching change of outstanding film inside casing positive setting framework, deformation not occur, form second sealing simultaneously.
Claims (4)
1. by the two hollow glass of the outstanding film of outstanding film inside casing and the adjustment of shaping housing compound, comprise the outstanding film inside casing that centre is installed with optical plastic film, the interior sheet glass that outstanding film inside casing both sides are fixing and outer sheet glass, and the double-channel sealing structure between the sheet glass of outstanding film inside casing periphery two, outside it is characterized in that described outstanding film inside casing, surrounding is provided with an exterior bayonet slot, be embedded with one group of shaping card in exterior bayonet slot, shaping card is made up of screw fixing on base plate, base plate and regulating nut; A shaping frame is added outside described outstanding film inside casing, exterior bayonet slot correspondence position outside shaping frame outside surrounding and outstanding film inside casing is provided with two and strengthens gusset, strengthen having in the groove that formed between gussets one group of via hole corresponding with the shaping card of setting-in on outstanding film inside casing for two, screw in shaping card is passed by via hole, and the outer end regulating nut of screw is locked; Be double-channel sealing structure between two sheet glass outside shaping frame.
2. the two hollow glass of outstanding film according to claim 1, is characterized in that described outstanding film inside casing is assembled by trip grafting by stretch tight film frame and dry frame.
3. the two hollow glass of outstanding film according to claim 2, it is characterized in that: the described film frame that stretches tight is the rectangle frame that heat insulation weather-proof plastic material is welded to form by breakhead, this section bar is the uncovered section bar of the grafting draw-in groove being provided with spring card slot and being connected with dry frame trip, dry frame is the rectangle frame that the section bar of same material is welded to form by breakhead, this section bar is with filling molecular sieve desiccant inner chamber and the trip with film frame grafting of stretching tight, the exterior bayonet slot of plug-in mounting shaping card base plate is provided with outside dry frame, stretch tight film frame by after Spring Card tensioning fixed optics plastic foil, an outstanding film inside casing is assembled into by will stretch tight film frame and dry frame of trip connected mode.
4. the two hollow glass of outstanding film according to claim 1 and 2, it is characterized in that: described shaping housing is the C type aluminium alloy extrusions strengthening gusset outside back with two, be assembled into rectangle frame by connecting hornwork and be installed at the outside of outstanding film inside casing, C type inner chamber wraps outstanding film inside casing, strengthen for two having one group of via hole corresponding with the shaping card of setting-in on outstanding film inside casing in groove that gusset formed, and for placing the regulating nut of shaping card, strengthen back simultaneously and bear the pulling force that film inside casing is hanged in the adjustment of shaping card, the upper lower wing plate outer end at shaping housing two ends is coating hot melt butyl rubber and the end face bonding with glass.
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CN201520588136.9U CN204941206U (en) | 2015-08-07 | 2015-08-07 | By the two hollow glass of the outstanding film of outstanding film inside casing and the adjustment of shaping housing compound |
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CN201520588136.9U CN204941206U (en) | 2015-08-07 | 2015-08-07 | By the two hollow glass of the outstanding film of outstanding film inside casing and the adjustment of shaping housing compound |
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CN201520588136.9U Withdrawn - After Issue CN204941206U (en) | 2015-08-07 | 2015-08-07 | By the two hollow glass of the outstanding film of outstanding film inside casing and the adjustment of shaping housing compound |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105003172A (en) * | 2015-08-07 | 2015-10-28 | 伟视幕墙(上海)有限公司 | Floating membrane double insulating glass compositely adjusted by floating membrane inner frame and plastic outer frame |
CN106978962A (en) * | 2017-05-18 | 2017-07-25 | 伟视幕墙(上海)有限公司 | A kind of Combined corner device of the taut film frame of outstanding film double glazing |
CN110734231A (en) * | 2019-10-28 | 2020-01-31 | 洛阳兰迪玻璃机器股份有限公司 | kinds of impact-resistant vacuum glass |
-
2015
- 2015-08-07 CN CN201520588136.9U patent/CN204941206U/en not_active Withdrawn - After Issue
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105003172A (en) * | 2015-08-07 | 2015-10-28 | 伟视幕墙(上海)有限公司 | Floating membrane double insulating glass compositely adjusted by floating membrane inner frame and plastic outer frame |
CN106978962A (en) * | 2017-05-18 | 2017-07-25 | 伟视幕墙(上海)有限公司 | A kind of Combined corner device of the taut film frame of outstanding film double glazing |
CN106978962B (en) * | 2017-05-18 | 2019-01-29 | 伟视幕墙(上海)有限公司 | A kind of Combined corner device of the taut film frame of outstanding film hollow glass |
CN110734231A (en) * | 2019-10-28 | 2020-01-31 | 洛阳兰迪玻璃机器股份有限公司 | kinds of impact-resistant vacuum glass |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20160106 Effective date of abandoning: 20171114 |
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AV01 | Patent right actively abandoned |