CN204939076U - The whipped-up structure of gallery oar blade type - Google Patents

The whipped-up structure of gallery oar blade type Download PDF

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Publication number
CN204939076U
CN204939076U CN201520649604.9U CN201520649604U CN204939076U CN 204939076 U CN204939076 U CN 204939076U CN 201520649604 U CN201520649604 U CN 201520649604U CN 204939076 U CN204939076 U CN 204939076U
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Prior art keywords
gallery
fermentation tank
anaerobic fermentation
silica frost
scum silica
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CN201520649604.9U
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潘科
贺莉
施国中
张敏
张国治
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Biogas Institute of Ministry of Agriculture
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Biogas Institute of Ministry of Agriculture
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

Abstract

The utility model discloses a kind of whipped-up structure of gallery oar blade type, comprise anaerobic fermentation tank, sediment district is divided in described anaerobic fermentation tank, middle layer and scum silica frost district, stir shaft is provided with in anaerobic fermentation tank, stir shaft is provided with the agitating vane in undaform, and agitating vane is layered distribution in anaerobic fermentation tank, agitating vane is provided with gallery, the upper surface of agitating vane forms gallery, the lower surface of agitating vane forms lower gallery, upper gallery coordinates with the sediment in anaerobic fermentation tank, lower gallery coordinates with the scum silica frost in anaerobic fermentation tank, and lower gallery exports with the scum silica frost that anaerobic fermentation tank is arranged and coordinates deslagging.Scum silica frost is transported to scum collector, by clearing up scum silica frost in scum collector by the utility model while stirring; Meanwhile, due to the improvement of blade, also improve the degree of mixing of material in anaerobic ferment devices during stirring, enhance mass transfer, add biogas output.

Description

The whipped-up structure of gallery oar blade type
Technical field
The utility model relates to a kind of whipped-up structure of gallery oar blade type, is mainly applicable to utilization and the discharge of scum silica frost in anaerobic fermentation process.
Background technology
Along with environmental pollution be on the rise and people to the day by day concern of environmental problem, country also improves constantly for the requirement of various wastewater treatment.Anaerobically fermenting is a kind of effective means of process high-concentration waste water, the organic substance in waste water not only can be removed in its treating processes, can also produce the fertile product that can supply to utilize of biogas and natural pond, therefore, anaerobically fermenting is widely used in China's wastewater treatment.A few days ago, the scholar of China did many-sided exploration for anaerobically fermenting, and as Chinese patent " 201510182555.7 " discloses a kind of food garbage Anaerobic Digestion device, this covering device is by pretreatment unit, surge tank, transferpump, heat exchanging apparatus, hydrolytic decomposition pot etc., this complete equipment utilizes many cover row sediments, scum silica frost measure, can remove the impurity in the material after the process of changing food waste pre-treatment dress paper and solid particulate matter, be conducive to the operation that biogas is produced in anaerobic digestion for a long time with carrying out darker degree.For another example Chinese patent " 201510187754.7 " discloses a kind of poultry large-scale cultivation highly effective anaerobic reaction tank; water distribution pipe is fixed with by fixed support bottom central duct; central duct and anaerobic reaction tank top institute contact position are provided with adapter bonnet; utilize the height fall of the hydraulic pressure after adapter bonnet reducing, effluent sewage self gravitation and central duct; effluent sewage is enable fully to carry out anaerobically fermenting reaction; guarantee gas, dirt are effectively separated, and improve biogas production rate.
But, still there are some problems in existing anaerobic ferment devices, be mainly manifested in: 1, produce a large amount of scum silica frost in anaerobic process, because anaerobic process require and isolate from outer air, common dreg scraper is also inapplicable, need to add exclusive deslagging facility, which increase cost, also increase the difficulty of operational management; There is a large amount of microorganism in the scum silica frost of 2, fermentor tank, can react with the organism in waste water, remove and pollute, then scum silica frost floats on the upper strata of water, and easily forms block, fully cannot contact with waste water, makes the decontamination function of this part microorganism fail to give full play to.
Summary of the invention
The purpose of this utility model is the problems referred to above overcoming prior art existence, provides a kind of whipped-up structure of gallery oar blade type.Scum silica frost is transported to scum collector, by clearing up scum silica frost in scum collector by the utility model while stirring; Meanwhile, due to the improvement of blade, also improve the degree of mixing of material in anaerobic ferment devices during stirring, enhance mass transfer, add biogas output.
For achieving the above object, the technical solution adopted in the utility model is as follows:
A kind of whipped-up structure of gallery oar blade type, it is characterized in that: comprise anaerobic fermentation tank, sediment district is divided in described anaerobic fermentation tank, middle layer and scum silica frost district, stir shaft is provided with in anaerobic fermentation tank, stir shaft is provided with the agitating vane in undaform, and agitating vane is layered distribution in anaerobic fermentation tank, agitating vane is provided with gallery, the upper surface of agitating vane forms gallery, the lower surface of agitating vane forms lower gallery, upper gallery coordinates with the sediment in anaerobic fermentation tank, lower gallery coordinates with the scum silica frost in anaerobic fermentation tank, and lower gallery exports with the scum silica frost that anaerobic fermentation tank is arranged and coordinates deslagging.
The sediment district of described anaerobically fermenting pot bottom is respectively arranged with water inlet pipe and shore pipe, scum silica frost outlet is arranged in the middle part of anaerobic fermentation tank, scum silica frost outlet is communicated to scum silica frost receiving tank by scum silica frost delivery pipe, and anaerobic fermentation tank top is provided with rising pipe, and top is provided with collecting methane pipe.
Described gallery comprises the transition section between two arc sections and two arc sections, and the radius-of-curvature of arc section medullary ray is 2-4 times of anaerobic fermentation tank radius, and edge is 150-350mm far from anaerobically fermenting top tank structure distance.
The vertical height h of described agitating vane in anaerobic fermentation tank is 200-600mm, and its length to height ratio L/h is 2.5-4.5, upper gallery arc radius r 1be 0.4-0.8 with h ratio, center of arc angle α is 45 ο-75 ο, lower gallery arc radius r 2be 0.4-0.6 with the ratio of h, center of arc angle β is 45 ο-60 ο, the horizontal sextant angle γ of gallery transition section is 30 ο-60 ο.
Described agitating vane arranges 4-8 layer, and every layer arranges 3-6 sheet, and the vertical height of agitating vane distribution accounts for 1/2-3/4 of fermentor tank overall height H.
1/4-2/5 place that described anaerobic fermentation tank accounts for total height from top to bottom arranges scum silica frost outlet, and scum silica frost delivery pipe and horizontal sextant angle are 45 ο-60 ο.
Employing the utility model has the advantage of:
One, in the utility model, blade is the gallery of undaform, scum silica frost can be trapped within agitating vane when floating, with agitating vane vertical distribution at each position of anaerobic ferment devices, the microorganism be attached in scum silica frost is made to distribute more extensive in whole fermentation system, there is attaching space more with waste water, be conducive to the removal of Pollutants in Wastewater.
Two, in the utility model, take full advantage of the flow direction that gallery type blade controls scum silica frost, during high-speed stirring, make scum silica frost, sewage, sediment due to physical propertys different separately, be separated voluntarily in scum silica frost outlet, separation efficiency is high, and operating process is simple.
Three, in the utility model, because blade is undaform, the liquid around blade can be caused at blade place in agitation to form the whirling current of above-below direction, make each material mixing of upward and downward more thorough, improve the stirring efficiency of system.
Four, in the utility model, when blade stirring at low speed, the microorganism that blade is trapped, can along with the rotation of blade with the waste water of different positions in system, carry out the removal of Organic Pollutants in Wastewater, now waste water is without the need to forming turbulent state, only needs mild agitation.Therefore, due to the attachment of microorganism, reduce the energy consumption of stirring system, reduce the running cost of anaerobic ferment devices.
Five, the utility model use range is wide, and various columniform anaerobic ferment devices all can adopt this kind of whipped-up structure, and suitability is strong.
Six, in the utility model, undaform agitating vane is easy to produce, install and transport, is conducive to batch production and the popularization of device.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation
Fig. 2 is the utility model agitating vane sectional view
Fig. 3 is the utility model agitating vane scheme of installation
Fig. 4 is the utility model agitating vane vertical view
Fig. 5 is the schematic diagram of another mounting means of the utility model agitating vane
Streamflow regime schematic diagram when Fig. 6 is the utility model stirring
Be labeled as in figure: 1, agitating vane, 2, stir shaft, 3, anaerobic fermentation tank, 4, water inlet pipe, 5, rising pipe, 6, scum silica frost outlet, 7, scum silica frost receiving tank, 8, shore pipe, 9, collecting methane pipe, 10, sediment district, 11, middle layer, 12, scum silica frost district, 13, upper gallery, 14, lower gallery, 15, blade sense of rotation, 16, water (flow) direction, 17, scum silica frost, 18, sediment.
Embodiment
embodiment 1
A kind of whipped-up structure of gallery oar blade type, comprise anaerobic fermentation tank 3, sediment district 10 is divided in described anaerobic fermentation tank 3, middle layer 11 and scum silica frost district 12, stir shaft 2 is provided with in anaerobic fermentation tank 3, stir shaft 2 is provided with the agitating vane 1 in undaform, and agitating vane 1 is layered distribution in anaerobic fermentation tank 3, agitating vane 1 is provided with gallery, the upper surface of agitating vane forms gallery 13, the lower surface of agitating vane 1 forms lower gallery 14, upper gallery 13 coordinates with the sediment 18 in anaerobic fermentation tank 3, lower gallery 14 coordinates with the scum silica frost 17 in anaerobic fermentation tank 3, and lower gallery 14 exports 6 with the scum silica frost that anaerobic fermentation tank 3 is arranged coordinates deslagging.
Sediment district 10 bottom described anaerobic fermentation tank 3 is respectively arranged with water inlet pipe 4 and shore pipe 8, scum silica frost outlet 6 is arranged in the middle part of anaerobic fermentation tank 3, scum silica frost outlet 6 is communicated to scum silica frost receiving tank 7 by scum silica frost delivery pipe, anaerobic fermentation tank 3 top is provided with rising pipe 5, and top is provided with collecting methane pipe 9.
Described gallery comprises the transition section between two arc sections and two arc sections, and the radius-of-curvature of arc section medullary ray is 2-4 times of anaerobic fermentation tank 3 radius, and edge is 150-350mm far from anaerobic fermentation tank 3 inwall distance.
The vertical height h of described agitating vane 1 in anaerobic fermentation tank 3 is 200-600mm, and its length to height ratio L/h is 2.5-4.5, upper gallery 13 arc radius r 1be 0.4-0.8 with h ratio, center of arc angle α is 45 ο-75 ο, lower gallery 14 arc radius r 2be 0.4-0.6 with the ratio of h, center of arc angle β is 45 ο-60 ο, the horizontal sextant angle γ of gallery transition section is 30 ο-60 ο.
The installation of agitating vane 1 on stir shaft 2 adopts the measure that is rigidly connected, and the horizontal sextant angle of agitating vane 1 is 15 ο-30 οin an anaerobic fermentation tank, agitating vane 1 can install 4-8 layer according to specific needs, every layer 3-6 sheet agitating vane is installed, it overlooks face is circular arc type (as Fig. 4), and the vertical range between each layer blade both can be evenly distributed, and also can the local dense distribution stirred needed (as Fig. 3, Fig. 5), the vertical height H of agitating vane distribution 1account for 1/2-3/4 of anaerobic fermentation tank overall height H.
1/4-2/5 place that described anaerobic fermentation tank 3 accounts for total height from top to bottom arranges scum silica frost outlet 6, and scum silica frost delivery pipe and horizontal sextant angle are 45 ο-60 ο.
Principle of work of the present utility model is as follows:
Sewage enters anaerobic fermentation tank 3 by water inlet pipe 4 and carries out anaerobic treatment, during the fermentation, is trapped within upper gallery 13 part of agitating vane 1, is distributed in fermentation unit with agitating vane in the scum silica frost uphill process of generation.When whipping process starts, agitating vane carries out slow rotation (rotating speed is not higher than 30 revs/min), its centrifugal force is not enough to allow the scum silica frost on blade depart from, therefore, the microorganism of scum silica frost and upper attachment thereof will be rotated with blade, blade sense of rotation 15, water (flow) direction 16 as shown in Figure 6, with the waste water of different positions in system, carry out the removal of organic pollutant.When system will get rid of scum silica frost, agitating vane starts high-speed rotation (rotating speed is not less than 120 revs/min), due to the effect of centrifugal force, scum silica frost will be thrown to outside gallery type blade, under the acting in conjunction of centrifugal force and buoyancy, scum silica frost will export 6 by scum silica frost and float in scum silica frost receiving tank 7, by external mechanical system or manually remove, sediment will sink to the sediment district 10 at the bottom of tank, got rid of by shore pipe 8, and sewage will continue to stay middle layer 11, after process, sewage is got rid of from rising pipe, biogas enters sludge gas collecting device by via collecting methane pipe 9.
The utility model structure stirs and slagging-off by regulating the rotating speed of stir shaft to control, during low speed rotation (rotating speed≤30 rev/min), fermentation system is in the state of being uniformly mixed, during high speed rotating (rotating speed >=120 rev/min), fermentation system is in slagging-off state, scum silica frost will be got rid of by scum silica frost outlet, be stored in scum silica frost receiving tank.
embodiment 2
A kind of whipped-up structure of gallery oar blade type, the primary member of device has agitating vane 1, stir shaft 2, water inlet pipe 4, rising pipe 5, anaerobic fermentation tank 3, scum silica frost outlet 6, scum silica frost receiving tank 7, shore pipe 8, collecting methane pipe 9, in device, the interval of anaerobically fermenting is mainly divided into sediment district 10, middle layer 11, scum silica frost district 12.
The propeller-blade section of the utility model whipped-up structure is waviness, and be divided into gallery 13 and lower gallery 14, wherein a kind of optimization design is, agitating vane vertical height h is 500mm, can determine according to reaction vessel size, and its length to height ratio L/h is 4.0, upper gallery arc radius r 1be 0.75 with h ratio, center of arc angle α gets 60 ο, lower gallery arc radius r 2be 0.6 with the ratio of h, center of arc angle β is 60 ο, the horizontal sextant angle γ of gallery transition section is 45 ο.This kind of design stirs energy consumption to save, and when mounted, agitating vane every layer gets identical layer spacing, the distance H of agitating vane vertical distribution 1get 2/3 of fermentor tank overall height H, blade is installed employing and to be rigidly connected measure, and blade and horizontal sextant angle θ are 15 ο, agitating vane installs 8 layers, installs 6 for every layer, and the radius-of-curvature that blade overlooks face circular arc type medullary ray is 3.5 times of anaerobic fermentation tank radius, agitating vane edge apart from fermentation unit inwall apart from being 300mm.Because agitating vane size is comparatively large, and the horizontal sextant angle θ of agitating vane is less, and this kind of blade more easily tackles the scum silica frost of more floatings, and the bacterial classification in scum silica frost and microorganism are distributed on blade with scum silica frost.Blade is more, and the large percentage that vertical distribution height accounts for, therefore it is distributed more widely in whole fermentor tank, allows the bacterial classification in scum silica frost have more multimachine can react with the middle layer even sewage of sediment layer.
When stirring, the rotating speed of stir shaft 2 is controlled at 10 revs/min, the centrifugal force of this kind of stirring velocity can not allow the scum silica frost retained depart from the gallery of pulpboard blade, meanwhile, due to corrugated blade form, when making blade stirring, the easier eddy current (as shown in Figure 6) forming upward and downward and rotate around blade of sewage, microorganism in the scum silica frost retained with blade contacts more fully, improves stirring efficiency, saves energy consumption.
embodiment 3
A kind of whipped-up structure of gallery oar blade type, the propeller-blade section of the utility model whipped-up structure is waviness, be divided into gallery 13 and lower gallery 14, wherein a kind of optimization design is, agitating vane 1 vertical height h is 200mm, can determine according to reaction vessel size, its length to height ratio L/h is 2.5, upper gallery 13 arc radius r 1be 0.5 with h ratio, center of arc angle α gets 45 ο, lower gallery 14 arc radius r 2be 0.5 with the ratio of h, center of arc angle β is 45 ο, the horizontal sextant angle γ of gallery transition section is 30 ο.This kind of design is based on slagging-off, and when mounted, agitating vane can increase packing density (as shown in Figure 5) in scum silica frost district, the distance H of agitating vane 1 vertical distribution 1get 1/2 of fermentor tank overall height H, agitating vane 1 is installed employing and to be rigidly connected measure, and agitating vane 1 and horizontal sextant angle θ are 20 ο, agitating vane 1 installs 6 layers, installs 4 for every layer, and the radius-of-curvature that agitating vane overlooks face circular arc type medullary ray is 2 times of anaerobic fermentation tank radius, agitating vane 1 edge apart from fermentation unit inwall apart from being 200mm.Because agitating vane is installed more in scum silica frost district, and blade is relatively little, and this kind of blade form is more conducive to the use of the slagging-off when scum silica frost stirs.When removing the gred, the rotating speed of stir shaft is controlled more than 150 revs/min, now, the centrifugal force of the scum silica frost in agitating vane is greater than the frictional force of blade, scum silica frost can along with the guiding of blade gallery, to fermenting container inwall motion (as shown in Figure 5), when scum silica frost departs from agitating vane, during touching inwall, due to the relation of buoyancy, scum silica frost will move upward, simultaneously again due to the effect of centrifugal force, scum silica frost will along container radial outward movement, under both comprehensive actions, time near scum silica frost outlet, scum silica frost will along outlet conduit automatic stream receiving tank, the sediment that density is larger then can descend precipitation, sewage is stayed in container, thus realize the separation of scum silica frost.This kind of structure separation scum silica frost efficiency is higher, and can according to circumstances control at any time, flexible and convenient to use.
Obviously; those of ordinary skill in the art is according to grasped technical knowledge and customary means; according to above said content, can also make the various ways not departing from the utility model basic fundamental thought, these pro forma conversion are all within protection domain of the present utility model.

Claims (6)

1. the whipped-up structure of a gallery oar blade type, it is characterized in that: comprise anaerobic fermentation tank (3), sediment district (10) is divided in described anaerobic fermentation tank (3), middle layer (11) and scum silica frost district (12), stir shaft (2) is provided with in anaerobic fermentation tank (3), stir shaft (2) is provided with the agitating vane (1) in undaform, and agitating vane (1) is layered distribution in anaerobic fermentation tank (3), (1) is provided with gallery to agitating vane, the upper surface of agitating vane (1) forms gallery (13), the lower surface of agitating vane (1) forms lower gallery (14), upper gallery (13) coordinates with the sediment in anaerobic fermentation tank (3), lower gallery (14) coordinates with the scum silica frost in anaerobic fermentation tank (3), and the upper scum silica frost arranged of lower gallery (14) and anaerobic fermentation tank (3) exports (6) coordinates deslagging.
2. the whipped-up structure of gallery oar blade type according to claim 1, it is characterized in that: the sediment district (10) of described anaerobic fermentation tank (3) bottom is respectively arranged with water inlet pipe (4) and shore pipe (8), scum silica frost outlet (6) is arranged on anaerobic fermentation tank (3) middle part, scum silica frost outlet (6) is communicated to scum silica frost receiving tank (7) by scum silica frost delivery pipe, anaerobic fermentation tank (3) top is provided with rising pipe (5), and top is provided with collecting methane pipe (9).
3. the whipped-up structure of gallery oar blade type according to claim 2, it is characterized in that: described gallery comprises the transition section between two arc sections and two arc sections, the radius-of-curvature of arc section medullary ray is 2-4 times of anaerobic fermentation tank (3) radius, and edge is 150-350mm far from anaerobic fermentation tank (3) inwall distance.
4. the whipped-up structure of gallery oar blade type according to claim 3, is characterized in that: the vertical height h of described agitating vane (1) in anaerobic fermentation tank (3) is 200-600mm, and its length to height ratio L/h is 2.5-4.5, upper gallery (13) arc radius r 1be 0.4-0.8 with h ratio, center of arc angle α is 45 ο-75 ο, lower gallery (14) arc radius r 2be 0.4-0.6 with the ratio of h, center of arc angle β is 45 ο-60 ο, the horizontal sextant angle γ of gallery transition section is 30 ο-60 ο.
5. the whipped-up structure of gallery oar blade type according to claim 4, is characterized in that: described agitating vane (1) arranges 4-8 layer, and every layer arranges 3-6 sheet, and the vertical height that agitating vane (1) distributes accounts for 1/2-3/4 of fermentor tank overall height H.
6. the whipped-up structure of gallery oar blade type according to claim 5, is characterized in that: 1/4-2/5 place that described anaerobic fermentation tank (3) accounts for total height from top to bottom arranges scum silica frost outlet (6), and scum silica frost delivery pipe and horizontal sextant angle are 45 ο-60 ο.
CN201520649604.9U 2015-08-26 2015-08-26 The whipped-up structure of gallery oar blade type Active CN204939076U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106903875A (en) * 2017-03-16 2017-06-30 青岛科技大学 A kind of 3D printing small-sized screw plasticizing apparatus

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106903875A (en) * 2017-03-16 2017-06-30 青岛科技大学 A kind of 3D printing small-sized screw plasticizing apparatus

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