CN204933800U - A high-voltage three-stage disk flip hanging support tooling - Google Patents
A high-voltage three-stage disk flip hanging support tooling Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及发动机装置技术领域,具体涉及一种高压三级盘翻转吊挂支撑工装。The utility model relates to the technical field of engine devices, in particular to a high-pressure three-stage disc turning and hanging support tool.
背景技术Background technique
目前发动机高压三级盘修理需要送往国外修理,修理的常用方法是退漆后喷漆。但由于三级盘在喷漆过程中无法触摸,质量较重,极难翻转,而且需要送修到国外喷漆后,再送回国内安装,消耗大量的人力物力和时间。At present, the repair of the high-pressure third-stage disc of the engine needs to be sent abroad for repair. The common method of repair is to paint after stripping the paint. However, because the third-level disk cannot be touched during the painting process, it is heavy and extremely difficult to turn over, and it needs to be sent to a foreign country for repair and painting, and then sent back to China for installation, which consumes a lot of manpower, material resources and time.
也就是说,现有技术中在发动机高压三级盘大修时,喷漆修理存在耗时、耗成本的技术问题。That is to say, in the prior art, when the high-pressure third-stage disk of the engine is overhauled, there are technical problems of time-consuming and cost-consuming painting repairs.
实用新型内容Utility model content
本实用新型的目的是提供一种高压三级盘翻转吊挂支撑工装,在高压三级盘大修时可避免接触涂层而影响涂层质量,方便转运。The purpose of the utility model is to provide a high-voltage three-stage disk flip-hanging support tool, which can avoid contact with the coating and affect the coating quality during the overhaul of the high-voltage three-stage disk, and facilitate transportation.
为了达到上述目的,本实用新型采用的技术方案为:In order to achieve the above object, the technical solution adopted by the utility model is:
一种高压三级盘翻转吊挂支撑工装,包括翻转装置,所述翻转装置包括:A high-voltage three-stage disk flip hanging support tooling, including a flip device, the flip device includes:
车架,所述车架两侧分别固定设有水平轴承;The vehicle frame, horizontal bearings are respectively fixed on both sides of the vehicle frame;
旋转固定盘,所述旋转固定盘的两端分别通过旋转轴与所述水平轴承连接,所述旋转固定盘可以所述水平轴承的中心为圆心旋转;所述旋转固定盘的中心设有第一通孔;Rotating fixed disk, the two ends of the rotating fixed disk are respectively connected with the horizontal bearing through the rotating shaft, and the rotating fixed disk can rotate with the center of the horizontal bearing as the center of circle; the center of the rotating fixed disk is provided with a first through hole;
固定盘,所述固定盘与所述旋转固定盘可拆卸连接,所述固定盘的中心设有第二通孔,所述第二通孔的直径小于与所述第一通孔;A fixed plate, the fixed plate is detachably connected to the rotating fixed plate, and the center of the fixed plate is provided with a second through hole, and the diameter of the second through hole is smaller than that of the first through hole;
至少四个连接杆,所述连接杆垂直设置在所述固定盘上,所述连接杆的一端与所述固定盘固定连接,所述连接杆的另一端设有外螺纹,所述连接杆通过所述外螺纹与所述高压三级盘的端齿螺栓孔相连接;At least four connecting rods, the connecting rods are vertically arranged on the fixed plate, one end of the connecting rod is fixedly connected with the fixed plate, the other end of the connecting rod is provided with external thread, and the connecting rod passes through The external thread is connected to the end-tooth bolt hole of the high-pressure tertiary disk;
定位部件,所述定位部件为圆盘状,所述定位部件的中心与所述旋转固定盘一端的旋转轴固定连接,所述定位部件上设有若干定位孔,所述定位孔以所述定位部件的中心为圆心在同一圆周上均匀分布;A positioning component, the positioning component is disc-shaped, the center of the positioning component is fixedly connected with the rotating shaft at one end of the rotating fixed disk, the positioning component is provided with a number of positioning holes, and the positioning hole uses the positioning The center of the component is the center of the circle and is evenly distributed on the same circumference;
旋转手臂,所述旋转手臂的一端与所述定位部件固定连接,当所述旋转手臂旋转时,带动所述定位部件及所述旋转固定盘旋转;A rotating arm, one end of the rotating arm is fixedly connected to the positioning component, when the rotating arm rotates, it drives the positioning component and the rotating fixed disk to rotate;
定位销,所述定位销与所述定位孔相配合,所述车架上设有与所述定位销相配合的限位孔,当所述旋转手臂带动所述旋转固定盘至需要位置时,将所述定位销插入与所述限位孔相对的所述定位孔,进而继续插入所述限位孔,实现对所述旋转固定盘的定位。Positioning pin, the positioning pin matches the positioning hole, the frame is provided with a limit hole matching the positioning pin, when the rotating arm drives the rotating fixed disk to the required position, The positioning pin is inserted into the positioning hole opposite to the limiting hole, and further inserted into the limiting hole, so as to realize the positioning of the rotating fixed disk.
上述方案中,所述固定盘与所述旋转固定盘通过螺栓连接。In the above solution, the fixed disk is connected to the rotating fixed disk through bolts.
上述方案中,所述高压三级盘翻转吊挂支撑工装,还包括吊挂装置,所述吊挂装置包括:In the above solution, the high-voltage three-stage disc flipping and hanging support tooling also includes a hanging device, and the hanging device includes:
吊挂杆,所述吊挂杆上端设有吊挂环;A hanging rod, the upper end of which is provided with a hanging ring;
吊挂固定盘,所述吊挂固定盘与所述吊挂杆的下端固定连接,所述吊挂固定盘的直径小于所述第一通孔的直径,大于所述第二通孔的直径;Hanging the fixed plate, the hanging fixed plate is fixedly connected to the lower end of the hanging rod, the diameter of the hanging fixed plate is smaller than the diameter of the first through hole, and larger than the diameter of the second through hole;
卡销,所述卡销固定设置在所述吊挂固定盘的上表面,用于将所述固定盘与所述吊挂固定盘固定连接。A bayonet pin, the bayonet pin is fixedly arranged on the upper surface of the hanging fixed plate, and is used for fixedly connecting the fixed plate with the hanging fixed plate.
上述方案中,所述高压三级盘翻转吊挂支撑工装,还包括:In the above solution, the high-voltage three-stage disc turning and hanging support tooling also includes:
至少四个万向轮,至少四个所述万向轮固定设置在所述车架底部。At least four universal wheels, at least four universal wheels are fixedly arranged at the bottom of the vehicle frame.
与现有技术相比,本实用新型采用的技术方案的有益效果如下:Compared with the prior art, the beneficial effects of the technical solution adopted by the utility model are as follows:
使用本实用新型对高压三级盘进行维修时,由于将高压三级盘通过连接杆和固定盘固定在旋转固定盘上,所以可通过旋转手臂带动旋转固定盘,实现对高压三级盘的翻转,操作简单方便,且安全性高,生产效率高;并且,由于采用卡销将固定盘与所述吊挂固定盘固定连接,当固定盘与旋转固定盘拆开时,可通过吊挂杆上端的吊挂环实现对高压三级盘的吊挂转运,直接避免了接触涂层而影响涂层质量的情况,节省大量人力资源。When the utility model is used to maintain the high-voltage three-stage disk, since the high-voltage three-stage disk is fixed on the rotating fixed disk through the connecting rod and the fixed disk, the rotating arm can drive the rotating fixed disk to realize the flipping of the high-voltage three-stage disk , the operation is simple and convenient, and the safety is high, and the production efficiency is high; moreover, since the fixed plate is fixedly connected with the hanging fixed plate by bayonet pins, when the fixed plate and the rotating fixed plate are disassembled, the upper end of the hanging rod can The unique hanging ring realizes the hanging and transferring of the high-voltage tertiary disk, directly avoiding the situation of affecting the quality of the coating due to contact with the coating, and saving a lot of human resources.
附图说明Description of drawings
图1为本实用新型实施例提供的高压三级盘翻转吊挂支撑工装中翻转装置的结构示意图;Fig. 1 is a structural schematic diagram of the turning device in the high-voltage three-stage disc turning hanging support tooling provided by the embodiment of the utility model;
图2为本实用新型实施例中定位部件的结构示意图;Fig. 2 is a schematic structural view of a positioning component in an embodiment of the present invention;
图3为本实用新型实施例中吊挂装置的示意图;Fig. 3 is the schematic diagram of hanging device in the utility model embodiment;
图4为本实用新型实施例中吊挂固定盘和卡销的装配示意图;Figure 4 is a schematic diagram of the assembly of the hanging fixed plate and bayonet pins in the embodiment of the present invention;
图5为本实用新型实施例中吊挂装置与旋转固定盘和固定盘装配的结构示意图。Fig. 5 is a structural schematic diagram of the assembly of the hanging device, the rotating fixed disk and the fixed disk in the embodiment of the utility model.
具体实施方式detailed description
下面结合附图和实施例对本实用新型作进一步详细的描述,但本实用新型的实施方式不限于此。The utility model will be further described in detail below in conjunction with the accompanying drawings and examples, but the implementation of the utility model is not limited thereto.
如图1所示,本实用新型实施例提供一种高压三级盘翻转吊挂支撑工装,包括翻转装置,所述翻转装置包括:车架1,所述车架1两侧分别固定设有水平轴承2;旋转固定盘3,所述旋转固定盘3的两端分别通过旋转轴与所述水平轴承2连接,所述旋转固定盘3可以所述水平轴承2的中心为圆心旋转;所述旋转固定盘3的中心设有第一通孔4;固定盘5,所述固定盘5与所述旋转固定盘3可拆卸连接,具体地,所述固定盘5与所述旋转固定盘3通过螺栓连接;所述固定盘5的中心设有第二通孔6,所述第二通孔6的直径小于与所述第一通孔4;至少四个连接杆7,所述连接杆7垂直设置在所述固定盘5上,所述连接杆7的一端与所述固定盘5固定连接,所述连接杆7的另一端设有外螺纹,所述连接杆7通过所述外螺纹与所述高压三级盘的端齿螺栓孔相连接;定位部件8,如图2所示,所述定位部件为圆盘状,所述定位部件8的中心与所述旋转固定盘3一端的旋转轴固定连接,所述定位部件8上设有若干定位孔9,所述定位孔9以所述定位部件8的中心为圆心在同一圆周上均匀分布;旋转手臂10,所述旋转手臂10的一端与所述定位部件8固定连接,当所述旋转手臂10旋转时,带动所述定位部件8及所述旋转固定盘3旋转;定位销11,所述定位销11与所述定位孔9相配合,所述车架1上设有与所述定位销11相配合的限位孔12,当所述旋转手臂10带动所述旋转固定盘3至需要位置时,将所述定位销11插入与所述限位孔12相对的所述定位孔9,进而继续插入所述限位孔12,实现对所述旋转固定盘3的定位。As shown in Fig. 1, the embodiment of the utility model provides a high-voltage three-stage disk turning and hanging support tool, including a turning device, and the turning device includes: a vehicle frame 1, and horizontal Bearing 2; rotating fixed disk 3, the two ends of the rotating fixed disk 3 are respectively connected with the horizontal bearing 2 through the rotating shaft, and the rotating fixed disk 3 can be rotated with the center of the horizontal bearing 2 as the center of circle; the rotating The center of the fixed disk 3 is provided with a first through hole 4; a fixed disk 5, the fixed disk 5 is detachably connected to the rotating fixed disk 3, specifically, the fixed disk 5 and the rotating fixed disk 3 are connected by bolts Connection; the center of the fixed plate 5 is provided with a second through hole 6, the diameter of the second through hole 6 is smaller than that of the first through hole 4; at least four connecting rods 7, the connecting rods 7 are vertically arranged On the fixed plate 5, one end of the connecting rod 7 is fixedly connected with the fixed plate 5, and the other end of the connecting rod 7 is provided with an external thread, and the connecting rod 7 is connected to the external thread through the external thread. The end tooth bolt holes of the high-voltage tertiary disk are connected; the positioning part 8, as shown in Figure 2, the positioning part is disc-shaped, and the center of the positioning part 8 is fixed to the rotating shaft at one end of the rotating fixed disk 3 connected, the positioning part 8 is provided with a number of positioning holes 9, and the positioning holes 9 are evenly distributed on the same circle with the center of the positioning part 8 as the center; the rotating arm 10, one end of the rotating arm 10 is connected to the The positioning part 8 is fixedly connected, and when the rotating arm 10 rotates, it drives the positioning part 8 and the rotating fixed disk 3 to rotate; the positioning pin 11, the positioning pin 11 is matched with the positioning hole 9, and the The vehicle frame 1 is provided with a limiting hole 12 matched with the positioning pin 11. When the rotating arm 10 drives the rotating fixed plate 3 to a desired position, the positioning pin 11 is inserted into the positioning pin 11 to match the positioning pin 11. The positioning hole 9 opposite to the positioning hole 12 is further inserted into the limiting hole 12 to realize the positioning of the rotating fixed disk 3 .
如图1所示,本实施例中,所述高压三级盘翻转吊挂支撑工装,还包括:至少四个万向轮17,所述万向轮17固定设置在所述车架1底部,使得车架1方便移动。所述万向轮17还带有自锁功能。As shown in FIG. 1 , in this embodiment, the high-voltage three-stage disk flip-hanging support tool further includes: at least four universal wheels 17, and the universal wheels 17 are fixedly arranged at the bottom of the vehicle frame 1, Make the vehicle frame 1 convenient to move. Described universal wheel 17 also has self-locking function.
如图3-4所示,本实用新型实施例提供的高压三级盘翻转吊挂支撑工装,还包括吊挂装置,所述吊挂装置包括:吊挂杆13,所述吊挂杆13上端设有吊挂环14;吊挂固定盘15,所述吊挂固定盘15与所述吊挂杆13的下端固定连接,所述吊挂固定盘15的直径小于所述第一通孔4的直径,大于所述第二通孔6的直径;卡销16,所述卡销16固定设置在所述吊挂固定盘15的上表面,用于将所述固定盘5与所述吊挂固定盘15固定连接。As shown in Figures 3-4, the high-voltage three-stage disc flip hanging support tool provided by the embodiment of the utility model also includes a hanging device, and the hanging device includes: a hanging rod 13, and the upper end of the hanging rod 13 is A hanging ring 14 is provided; a hanging fixed plate 15 is fixedly connected to the lower end of the hanging rod 13, and the diameter of the hanging fixed plate 15 is smaller than that of the first through hole 4 Diameter, greater than the diameter of the second through hole 6; bayonet 16, the bayonet pin 16 is fixedly arranged on the upper surface of the hanging fixed plate 15, for fixing the fixed plate 5 and the hanging Disk 15 is fixedly connected.
当需要对高压三级盘进行喷漆修理时,先将高压三级盘的端齿螺栓孔与连接杆7顶端的外螺纹连接,将高压三级盘固定在旋转固定盘3上,摇起旋转手臂10,带动旋转固定盘3转动,当高压三级盘转到所需位置时,采用定位销11插入定位孔9和限位孔12,实现对高压三级盘翻转位置的定位。翻转目的在于使高压三级盘呈现出不同角度,当定位至合适位置后,方便操喷漆操作人员对高压三级盘进行喷漆。When it is necessary to spray paint on the high-pressure three-stage disc, first connect the end tooth bolt hole of the high-pressure three-stage disc with the external thread on the top of the connecting rod 7, fix the high-pressure three-stage disc on the rotating fixed disc 3, and shake the rotating arm 10. Drive the rotating fixed disk 3 to rotate. When the high-voltage three-stage disk is rotated to the required position, use the positioning pin 11 to insert the positioning hole 9 and the limit hole 12 to realize the positioning of the high-voltage three-stage disk. The purpose of turning over is to make the high-pressure three-stage disc present different angles. When it is positioned at a suitable position, it is convenient for the spraying operator to spray paint on the high-pressure three-stage disc.
如图5所示,当需要将高压三级盘吊起转运时,将吊挂装置从第一通孔和第二通孔中向上插入,由于吊挂固定盘15的直径小于第一通孔4的直径,大于第二通孔6的直径,因此吊挂固定盘15直接与固定盘5接触,然后通过卡销16将固定盘5与吊挂固定盘15固定起来;再将固定盘5与旋转固定盘3的连接螺栓旋开,使得固定盘5与旋转固定盘3分离;将起吊设备与吊挂环14相连,进而起吊起固定盘3及固定盘3上的高压三级盘,实现对高压三级盘的吊起转运。As shown in Figure 5, when the high-voltage tertiary disk needs to be lifted and transported, the hanging device is inserted upward from the first through hole and the second through hole, because the diameter of the hanging fixed disk 15 is smaller than that of the first through hole 4 The diameter is greater than the diameter of the second through hole 6, so the hanging fixed disk 15 directly contacts with the fixed disk 5, and then the fixed disk 5 and the suspended fixed disk 15 are fixed by the bayonet pin 16; then the fixed disk 5 and the rotating The connecting bolts of the fixed disk 3 are unscrewed, so that the fixed disk 5 is separated from the rotating fixed disk 3; the lifting device is connected with the hanging ring 14, and then the fixed disk 3 and the high-voltage three-stage disk on the fixed disk 3 are lifted to realize the high-voltage Lifting and transporting of tertiary trays.
本实用新型的优点如下:The utility model has the following advantages:
1、使用本实用新型对高压三级盘进行维修时,由于将高压三级盘通过连接杆和固定盘固定在旋转固定盘上,所以可通过旋转手臂带动旋转固定盘,实现对高压三级盘的翻转,操作简单方便,且安全性高,生产效率高;1. When the utility model is used to maintain the high-voltage three-stage disk, since the high-voltage three-stage disk is fixed on the rotating fixed disk through the connecting rod and the fixed disk, the rotating arm can be used to drive the rotating fixed disk to realize the maintenance of the high-voltage three-stage disk. Flip over, simple and convenient operation, high safety and high production efficiency;
2、由于采用卡销将固定盘与所述吊挂固定盘固定连接,当固定盘与旋转固定盘拆开时,可通过吊挂杆上端的吊挂环实现对高压三级盘的吊挂转运,直接避免了接触涂层而影响涂层质量的情况,节省大量人力资源。2. Since the fixed plate is fixedly connected with the hanging fixed plate by bayonet pins, when the fixed plate and the rotating fixed plate are disassembled, the high-voltage tertiary plate can be hung and transported through the hanging ring at the upper end of the hanging rod , directly avoiding the situation of affecting the quality of the coating due to contact with the coating, saving a lot of human resources.
上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他的任何未背离本实用新型精神实质与原理下所做的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiment is a preferred implementation mode of the present utility model, but the implementation mode of the present utility model is not limited by the above-mentioned embodiment, and any other changes, modifications and substitutions made without departing from the spirit and principle of the present utility model , combination, and simplification, all should be equivalent replacement methods, and are all included in the protection scope of the present utility model.
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| CN201520638614.2U CN204933800U (en) | 2015-08-21 | 2015-08-21 | A high-voltage three-stage disk flip hanging support tooling |
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| CN201520638614.2U CN204933800U (en) | 2015-08-21 | 2015-08-21 | A high-voltage three-stage disk flip hanging support tooling |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107088854A (en) * | 2017-06-16 | 2017-08-25 | 中国石油天然气集团公司 | A kind of engine power unit assembling tool |
| CN107294481A (en) * | 2017-07-04 | 2017-10-24 | 合肥庭鸾能源有限公司 | It is a kind of can multi-angle regulation device of solar generating |
-
2015
- 2015-08-21 CN CN201520638614.2U patent/CN204933800U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107088854A (en) * | 2017-06-16 | 2017-08-25 | 中国石油天然气集团公司 | A kind of engine power unit assembling tool |
| CN107294481A (en) * | 2017-07-04 | 2017-10-24 | 合肥庭鸾能源有限公司 | It is a kind of can multi-angle regulation device of solar generating |
| CN107294481B (en) * | 2017-07-04 | 2019-04-16 | 合肥庭鸾能源有限公司 | It is a kind of can multi-angle regulation device of solar generating |
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Effective date of registration: 20211112 Address after: Room 08-10, 6 / F, block a, No. 5, Dongtucheng Road, Chaoyang District, Beijing 100013 Patentee after: National Petroleum and natural gas pipeline network Group Co.,Ltd. Address before: 100007 Oil Mansion, 9 North Avenue, Dongcheng District, Beijing, Dongzhimen Patentee before: PetroChina Company Limited |
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