CN204933401U - The adaptive flat-die facility for granulating of a kind of course of work - Google Patents
The adaptive flat-die facility for granulating of a kind of course of work Download PDFInfo
- Publication number
- CN204933401U CN204933401U CN201520518317.4U CN201520518317U CN204933401U CN 204933401 U CN204933401 U CN 204933401U CN 201520518317 U CN201520518317 U CN 201520518317U CN 204933401 U CN204933401 U CN 204933401U
- Authority
- CN
- China
- Prior art keywords
- main shaft
- pressure roller
- granulating
- mould
- jacking apparatus
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Press Drives And Press Lines (AREA)
Abstract
The utility model discloses the adaptive flat-die facility for granulating of a kind of course of work, belong to biomass profiling equipment technical field.This facility for granulating comprises the main shaft of vertical direction, main shaft is connected with Power Drive Unit, roller frame slides up and down and is arranged on main shaft, main shaft upper end is provided with locking system, and the pressure roller shaft of horizontal direction is fixedly connected on roller frame, and pressure roller is rotatably connected in pressure roller shaft, mould is arranged on below pressure roller, described mould fluctuates and is arranged on below pressure roller, is directly or indirectly connected with jacking apparatus with mould, and described jacking apparatus is connected to control system.The real-time automatic pressure to pressing process of this device adjusts, and stablizes the press power of pelletization.
Description
Technical field
The utility model relates to a kind of flat-die facility for granulating, and particularly the adaptive flat-die facility for granulating of a kind of course of work, belongs to biomass profiling equipment technical field.
Background technology
Biomass fuel forming is the important step of Biomass Energy Utilization, biomass fuel generally adopts flat-die biomass moulding press device to granulate at present, the course of work of facility for granulating is: material enters into granulation chamber by dog-house, the formation bed of material between pressure roller and mould, be forced to pass through from the die cavity mould under the extruding of pressure roller, under the pressure of die cavity constraint, friction and pressure roller, produce fuel factor, softening effect, flow effect and gummed effect etc., material pressurized is formed cylindric or bar-shaped etc.The pressure of pressure roller to material is the key factor of material forming, directly affects the efficiency of equipment and shaping quality.The actuating pressure of the pressure roller of existing biomass flat-die former is by the mechanical fasteners strength of nut or bolt, main by operating experience, strength size is uncontrollable, and owing to not having, material bed and manually fastening gap is too small causes mould Fast Wearing when the device start initial stage, and bed of material fluctuation makes compressing pressure produce larger variation thus have impact on the stable of the granulation course of work when working, not only affect the quality of production, and also can affect greatly energy consumption and production cost.Develop a kind of pressure roller in a non-operative state and mould without or the structure of little contact, and automatically can adjust the adaptive flat-die facility for granulating of the course of work of pressure roller and mould Interaction Force in the course of the work according to the change of the press power of pressing process, be reduce energy consumption to carry dynamical effective ways.
Summary of the invention
The purpose of this utility model is to overcome the problems referred to above existed in current flat-die facility for granulating, provides a kind of course of work adaptive flat-die facility for granulating.
For realizing the purpose of this utility model, the utility model have employed following technical scheme: the adaptive flat-die facility for granulating of a kind of course of work, comprise the main shaft of vertical direction, main shaft is connected with Power Drive Unit, roller frame slides up and down and is arranged on main shaft, main shaft upper end is provided with locking system, the pressure roller shaft of horizontal direction is fixedly connected on roller frame, pressure roller is rotatably connected in pressure roller shaft, mould is arranged on below pressure roller, described mould fluctuates and is arranged on below pressure roller, directly or indirectly jacking apparatus is connected with mould, described jacking apparatus is connected to control system, further, described mould bottom is connected with floating shelf, described jacking apparatus is hydraulic system jacking apparatus or mechanical lift-up device, further, described jacking apparatus is hydraulic system jacking apparatus, jacking cylinder is connected with under floating shelf, described jacking cylinder arranges at least two, oil cylinder is uniformly distributed along main shaft circumference, oil cylinder is connected to hydraulic system by oil circuit, hydraulic system is connected with control system, further, self lubricating system is provided with in described facility for granulating, described self lubricating system comprises main shaft self lubricating system and pressure roller shaft self lubricating system, grease pump is provided with in lubricating system, grease pump forms main shaft self lubricating system by the bearing that oil circuit conveying lubricating oil to main shaft connects, described pressure roller shaft self lubricating system comprises main shaft, rotary distributor and oil pump, axial centre bore is offered in axle center, main shaft upper end, the upper end of centre bore has been sealedly and fixedly connected external tube head, external tube head passes through the pipeline road UNICOM of a rotary distributor and oil pump, roller frame and pressure roller are offered corresponding oil circuit hole and passes to bearing between pressure roller and pressure roller shaft, the centre bore of the direct or indirect UNICOM in oil circuit hole main shaft, further, described upper locking system is lock-nut, the threaded engagement that lock-nut and main shaft upper end are arranged is locked at main shaft upper end to control the upper end position of roller frame.
Positive Advantageous Effects of the present utility model is: the utility model has the self-adaptative adjustment of the adaptive flat-die facility for granulating of the course of work by mould and nip, stabilize the press power of material process processed, when being subject to material, moisture, during the affecting of the inhomogeneities such as thickness of feed layer, pressing process compacting drag by changes greatly or diminish, in jacking apparatus, oil pressure sensor feeds back signal to control system, jacking apparatus descending reduction pressure is controlled when pressure becomes large, pressure diminish timer upwards jacking improve pressure, the real-time automatic pressure to pressing process adjusts, stablize the press power of pelletization, improve pelletization stability and reliability, perfect lubrication portion has ensured again the maneuverability of equipment, improve the reliability of complete equipment work.
Accompanying drawing explanation
Fig. 1 is overall schematic of the present utility model.
Fig. 2 is the schematic diagram under the utility model two states.
Detailed description of the invention
In order to explain enforcement of the present utility model more fully, provide embodiment of the present utility model.These embodiments are only to elaboration of the present utility model, do not limit scope of the present utility model.
By reference to the accompanying drawings the utility model is described further, is respectively labeled as in accompanying drawing: 1: Power Drive Unit; 2: numbers oil cylinders; 3: main spindle box; 4: main shaft; 5: No. two oil cylinders; 6: floating shelf; 7: mould; 8: pressure roller; 9: pressure roller shaft; 10: roller frame; 11: lock-nut; 12: lubricant passage way C; 13: Hydraulic Station; 14: grease pump; 15: lubricant passage way A; 16: lubricant passage way B; 17: switch board.Jacking apparatus in the present embodiment have employed hydraulic jacking device, and the jacking apparatus in the utility model can also be mechanical lift-up device, as gear & rack structure, screw structure, or other jacking apparatus.As shown in drawings, the adaptive flat-die facility for granulating of a kind of course of work, comprise the main shaft 4 of vertical direction, main shaft 4 is connected with Power Drive Unit 1, Power Drive Unit 1 can adopt motor rack reductor pattern, be connected with between main shaft and can adopt shaft coupling, main shaft 4 slides up and down and is arranged with roller frame 10, main shaft upper end is provided with locking system, upper locking system is locking spiral shell 11, the threaded engagement that lock-nut 11 and main shaft 4 upper end are arranged is locked at main shaft upper end to control the position, upper end of roller frame, roller frame lower limit is on main shaft, top is locked on main shaft by lock-nut about 11, the pressure roller shaft of horizontal direction is fixedly connected on roller frame, there is shown a pressure roller shaft 9, roller frame can connect multiple pressure roller shaft, pressure roller 8 is rotatably connected in pressure roller shaft, be rotationally connected by bearing between pressure roller 8 and pressure roller shaft 9, mould 7 is arranged on below pressure roller 8, mould 7 fluctuates and is arranged on below pressure roller, directly or indirectly jacking apparatus is connected with mould, described jacking apparatus is connected to control system, in figure, mould 7 bottom is connected with floating shelf 6, jacking apparatus is hydraulic system jacking apparatus, jacking cylinder is connected with 6 times at floating shelf, jacking cylinder arranges at least two, in figure, 2 is an oil cylinder, 5 is No. two oil cylinders, oil cylinder is uniformly distributed along main shaft circumference, oil cylinder is connected to hydraulic system by oil circuit, hydraulic system is connected with control system, top lift observing and controlling part is had in hydraulic system, 17 is the switch board of control system, self lubricating system is provided with in described facility for granulating, described self lubricating system comprises main shaft self lubricating system and pressure roller shaft self lubricating system, grease pump is provided with in lubricating system, grease pump forms main shaft self lubricating system by the bearing that oil circuit conveying lubricating oil to main shaft connects, in figure 15, lubricant passage way A shown in 16, lubricant passage way B is the oil circuit of principal axis lubrication system, described pressure roller shaft self lubricating system comprises main shaft, rotary distributor and oil pump, grease pump shown in 14 is oil pump, axial centre bore is offered in axle center, main shaft upper end, the upper end of centre bore has been sealedly and fixedly connected external tube head, external tube head passes through the pipeline road UNICOM of a rotary distributor and oil pump, roller frame and pressure roller are offered corresponding oil circuit hole and passes to bearing between pressure roller and pressure roller shaft, the centre bore of the direct or indirect UNICOM in oil circuit hole main shaft, rotary distributor does not illustrate in the drawings, rotary distributor is positioned at the top of the lock-nut of main shaft, rotary distributor is similar to swivel joint, external tube head is connected on rotary distributor, rotate with main shaft at the process China and foreign countries pipe joint for lubricating oil.Main shaft in the Power Drive Unit 1 drive shaft case 3 of this equipment, the revolution of band dynamic pressure roller, suppression seized by the material on the paired mould of pressure roller rotary, and pressure roller position is locked on main shaft by upper locking system, by main shaft brought into motion; Mould 7 is connected on floating shelf 6, can move up and down under floating shelf drives, and by the variation of the gap length between pressure roller and mould, regulates the change of the granulation pressure in the course of work; Floating shelf is connected with jacking apparatus, jacking apparatus is fixed on main spindle box 3, and the pressure testing and controlling part of jacking apparatus, according to the action of the pressure in pelletization, displacement isoparametric change FEEDBACK CONTROL jacking apparatus, drives floating shelf motion, floating shelf is axially movable at main spindle box 3, tangentially fixes; Self-lubricating part carries out good lubrication to this device.Before this equipment is started working, dotted line a-quadrant in following Fig. 2 of state of pressure roller and mould, there is gap in pressure roller and mould, thus avoids without the dry friction under material state, stopped the Fast Wearing of pressure roller and mould, when material adds fashionable, under in jacking apparatus, pressure sensor measurement and control signal and control system control, jacking apparatus promotes floating shelf and rises, and drives mould near pressure roller, reduces the gap of pressure roller and mould, asymptotic to figure below B region, under the effect that mould is upwardly suppressed downwards with pressure roller, fast lifting press power, promote carrying out fast of pelletization, when being subject to material, moisture, during the affecting of the inhomogeneities such as thickness of feed layer, pressing process compacting drag by changes greatly or diminish, pressure sensor feedback signal in jacking apparatus is to control system, control jacking apparatus when pressure becomes large and retreat reduction pressure, control jacking apparatus jacking when pressure diminishes and improve pressure, real-time automatic the carrying out to pressing process adjusts, stablize the press power of pelletization, improve pelletization stability and reliability.Upper locking system is by roller frame positive lock on main shaft, and restriction roller frame moves axially and affects press power; Power Drive Unit 1 is the power source of equipment, for material process processed provides powerful power; Self lubricating system has ensured the reasonable lubrication of the moving components such as bearing, the operation of reliable guarantee equipment; Control section carries out the electrical control of complete machine.This equipment has the self-adaptative adjustment of the adaptive flat-die facility for granulating of the course of work by mould and nip, stabilize the press power of material process processed, improve the stationarity of material process processed, and powerful power and perfect lubrication portion have ensured the maneuverability of equipment, improve the reliability of complete equipment work.
After detailed description embodiment of the present utility model, the personage being familiar with this technology can be well understood to, do not departing under above-mentioned claim and spirit and can carry out various change and amendment, all above embodiment is done according to technical spirit of the present utility model any simple modification, equivalent variations and modification, all belong to the scope of technical solutions of the utility model, and the utility model is not also limited to the embodiment of example in description.
Claims (5)
1. the adaptive flat-die facility for granulating of the course of work, comprise the main shaft of vertical direction, main shaft is connected with Power Drive Unit, roller frame slides up and down and is arranged on main shaft, main shaft upper end is provided with locking system, the pressure roller shaft of horizontal direction is fixedly connected on roller frame, pressure roller is rotatably connected in pressure roller shaft, mould is arranged on below pressure roller, it is characterized in that: described mould fluctuates and is arranged on below pressure roller, directly or indirectly be connected with jacking apparatus with mould, described jacking apparatus is connected to control system.
2. the adaptive flat-die facility for granulating of a kind of course of work according to claim 1, is characterized in that: described mould bottom is connected with floating shelf, described jacking apparatus is hydraulic system jacking apparatus or mechanical lift-up device.
3. the adaptive flat-die facility for granulating of a kind of course of work according to claim 1 and 2, it is characterized in that: described jacking apparatus is hydraulic system jacking apparatus, jacking cylinder is connected with under floating shelf, described jacking cylinder arranges at least two, oil cylinder is uniformly distributed along main shaft circumference, oil cylinder is connected to hydraulic system by oil circuit, and hydraulic system is connected with control system.
4. the adaptive flat-die facility for granulating of a kind of course of work according to claim 1, it is characterized in that: in described facility for granulating, be provided with self lubricating system, described self lubricating system comprises main shaft self lubricating system and pressure roller shaft self lubricating system, grease pump is provided with in lubricating system, grease pump forms main shaft self lubricating system by the bearing that oil circuit conveying lubricating oil to main shaft connects, described pressure roller shaft self lubricating system comprises main shaft, rotary distributor and oil pump, axial centre bore is offered in axle center, main shaft upper end, the upper end of centre bore has been sealedly and fixedly connected external tube head, external tube head passes through the pipeline road UNICOM of a rotary distributor and oil pump, roller frame and pressure roller are offered corresponding oil circuit hole and passes to bearing between pressure roller and pressure roller shaft, the centre bore of the direct or indirect UNICOM in oil circuit hole main shaft.
5. the adaptive flat-die facility for granulating of a kind of course of work according to claim 1, it is characterized in that: described upper locking system is lock-nut, the threaded engagement that lock-nut and main shaft upper end are arranged is locked at main shaft upper end to control the upper end position of roller frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520518317.4U CN204933401U (en) | 2015-07-17 | 2015-07-17 | The adaptive flat-die facility for granulating of a kind of course of work |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520518317.4U CN204933401U (en) | 2015-07-17 | 2015-07-17 | The adaptive flat-die facility for granulating of a kind of course of work |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204933401U true CN204933401U (en) | 2016-01-06 |
Family
ID=55000860
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520518317.4U Expired - Fee Related CN204933401U (en) | 2015-07-17 | 2015-07-17 | The adaptive flat-die facility for granulating of a kind of course of work |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204933401U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104959077A (en) * | 2015-07-17 | 2015-10-07 | 安阳吉姆克能源机械有限公司 | Self-adaptive flat die granulating device during work |
| CN108786656A (en) * | 2018-06-30 | 2018-11-13 | 郭凯 | A kind of vertical particle forming device with self-emptying function |
| CN111450934A (en) * | 2020-03-31 | 2020-07-28 | 厦门玛塔生态股份有限公司 | Novel production equipment and process for producing water quality improver prepared from oyster shell powder |
| CN115025718A (en) * | 2022-07-25 | 2022-09-09 | 安徽环态生物能源科技开发有限公司 | Flexible adjustable compression roller mechanism for particle forming machine |
| CN115069167A (en) * | 2022-07-25 | 2022-09-20 | 安徽环态生物能源科技开发有限公司 | High-efficient vertical flat-die particle forming machine |
-
2015
- 2015-07-17 CN CN201520518317.4U patent/CN204933401U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104959077A (en) * | 2015-07-17 | 2015-10-07 | 安阳吉姆克能源机械有限公司 | Self-adaptive flat die granulating device during work |
| CN104959077B (en) * | 2015-07-17 | 2017-08-25 | 安阳吉姆克能源机械有限公司 | A kind of adaptive flat-die facility for granulating of course of work |
| CN108786656A (en) * | 2018-06-30 | 2018-11-13 | 郭凯 | A kind of vertical particle forming device with self-emptying function |
| CN111450934A (en) * | 2020-03-31 | 2020-07-28 | 厦门玛塔生态股份有限公司 | Novel production equipment and process for producing water quality improver prepared from oyster shell powder |
| CN115025718A (en) * | 2022-07-25 | 2022-09-09 | 安徽环态生物能源科技开发有限公司 | Flexible adjustable compression roller mechanism for particle forming machine |
| CN115069167A (en) * | 2022-07-25 | 2022-09-20 | 安徽环态生物能源科技开发有限公司 | High-efficient vertical flat-die particle forming machine |
| CN115069167B (en) * | 2022-07-25 | 2023-07-28 | 安徽环态生物能源科技开发有限公司 | High-efficient vertical flat die granule make-up machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN204933401U (en) | The adaptive flat-die facility for granulating of a kind of course of work | |
| CN104959077A (en) | Self-adaptive flat die granulating device during work | |
| CN202091452U (en) | Double nuts of ball screw | |
| CN203526665U (en) | Special milling cutter for processing taper holes in filter plate | |
| CN205465076U (en) | Thin wall part spinning assembly shaping is equipped | |
| CN203409157U (en) | Radial/axial bidirectional vertical type ring rolling machine | |
| CN105597624B (en) | A kind of pressure roller Mobile particle machine | |
| CN207272076U (en) | A kind of hydraulic press extrusion forming die for blank | |
| CN203607242U (en) | Novel non-casting dry type transformer high-and-low-voltage coil winding die apparatus | |
| CN203184369U (en) | Full-automatic locking device for straightening roll | |
| CN202701205U (en) | Machining device of saddle-type bush part | |
| CN202438624U (en) | Pressure cover wrapping mould | |
| CN211593049U (en) | Baling press cord grip | |
| CN205412935U (en) | Cylindrical cam formula flat -die briquetting device | |
| CN209318684U (en) | A kind of seamless steel pipe local contraction formed automobile axle tube hot-extrusion mold | |
| CN201214130Y (en) | Light-duty vertical type flange ring rolling mill | |
| CN203316091U (en) | Flat-mold biomass particle granulator | |
| CN209021137U (en) | Ring rolls is used in a kind of processing of steel loop | |
| CN208019355U (en) | Supporting bridge casing composite extrusion die | |
| CN203900162U (en) | Thin plate cutting machine | |
| CN207839750U (en) | A kind of portable perforating press of light steel building materials | |
| CN202037223U (en) | Numerical control metal spinning machine | |
| CN206028417U (en) | Wide flange make -up machine of application scope | |
| CN205948830U (en) | Novel pressing wheel mechanism of flat -die granulation machine | |
| CN204936291U (en) | Flat-die biomass profiling equipment briquetting pressure automatic regulating system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160106 Termination date: 20180717 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |