CN204928382U - Stator punching sheet, stator core and motor - Google Patents
Stator punching sheet, stator core and motor Download PDFInfo
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- CN204928382U CN204928382U CN201520546997.0U CN201520546997U CN204928382U CN 204928382 U CN204928382 U CN 204928382U CN 201520546997 U CN201520546997 U CN 201520546997U CN 204928382 U CN204928382 U CN 204928382U
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Abstract
本实用新型提供一种定子冲片,包括圆环状的轭部以及自所述轭部沿所述定子冲片的径向圆周方向延伸的多个齿部,相邻的两个齿部之间构成冲片槽,轭部与齿部为可分离式连接,轭部采用无取向硅钢制成,齿部采用取向硅钢制成。本实用新型还涉及一种定子铁芯及电机。本实用新型的定子冲片和定子铁芯及电机,将定子冲片设计成齿轭分离的形式,轭部采用无取向硅钢制成,齿部采用取向硅钢制成,降低了电机铁损,提高了效率,使得具有该定子冲片的电机振动和噪音降低,提高了电机性能。在现有电机性能达到瓶颈的状态下进一步突破的电机性能。
The utility model provides a stator punch, which comprises an annular yoke and a plurality of teeth extending from the yoke along the radial direction of the stator punch. A punching slot is formed, the yoke and the tooth are connected in a detachable manner, the yoke is made of non-oriented silicon steel, and the tooth is made of oriented silicon steel. The utility model also relates to a stator iron core and a motor. The stator punching sheet, stator core and motor of the utility model design the stator punching sheet in the form of teeth and yoke separation, the yoke is made of non-oriented silicon steel, and the teeth are made of oriented silicon steel, which reduces the iron loss of the motor and improves The efficiency is improved, the vibration and noise of the motor with the stator stamping are reduced, and the performance of the motor is improved. A further breakthrough in motor performance when the performance of the existing motor has reached the bottleneck.
Description
技术领域technical field
本实用新型涉及电机技术领域,尤其涉及一种定子冲片和定子铁芯及电机。The utility model relates to the technical field of motors, in particular to a stator punch, a stator iron core and a motor.
背景技术Background technique
现有定子铁芯都是采用无取向硅钢制作,相比于取向硅钢,无取向硅钢存在磁感低,损耗高的缺点,现有定子铁芯都是采用无取向硅钢自扣式冲制叠压而成,定子铁芯的铁损在电机损耗中占了非常大的比例,也就造成了现在电机性能无法突破的瓶颈。The existing stator cores are all made of non-oriented silicon steel. Compared with oriented silicon steel, non-oriented silicon steel has the disadvantages of low magnetic induction and high loss. The existing stator cores are all made of non-oriented silicon steel self-fastening punching and lamination As a result, the iron loss of the stator core accounts for a very large proportion of the motor loss, which has caused the bottleneck that the current motor performance cannot break through.
实用新型内容Utility model content
鉴于现有技术的现状,本实用新型的目的在于提供一种定子冲片和定子铁芯及电机,将定子冲片设计成齿轭分离的形式,轭部采用无取向硅钢制成,齿部采用取向硅钢制成,降低了电机铁损,提高了效率,提高了电机性能。为实现上述目的,本实用新型的技术方案如下:In view of the status quo of the existing technology, the purpose of this utility model is to provide a stator punch, stator core and motor. The stator punch is designed in the form of separated teeth and yokes. The yoke is made of non-oriented silicon steel, and the teeth are made of Made of oriented silicon steel, which reduces the iron loss of the motor, improves the efficiency and improves the performance of the motor. In order to achieve the above object, the technical scheme of the utility model is as follows:
一种定子冲片,包括圆环状的轭部以及自所述轭部沿所述定子冲片的径向圆周方向延伸的多个齿部,相邻的两个所述齿部之间构成冲片槽,所述轭部与所述齿部为可分离式连接,所述轭部采用无取向硅钢制成,所述齿部采用取向硅钢制成。A stator punching piece, comprising an annular yoke and a plurality of teeth extending from the yoke along the radial circumferential direction of the stator punching piece, a punch is formed between two adjacent teeth. The slots, the yoke and the teeth are detachably connected, the yoke is made of non-oriented silicon steel, and the teeth are made of oriented silicon steel.
在其中一个实施例中,所述轭部设置有连接槽,所述齿部设置有凸起部,所述凸起部置于所述连接槽内,与所述连接槽相耦合。In one embodiment, the yoke is provided with a connecting groove, and the tooth is provided with a protrusion, and the protrusion is placed in the connecting groove and coupled with the connecting groove.
在其中一个实施例中,所述轭部上设置有多个第一通孔。In one of the embodiments, the yoke is provided with a plurality of first through holes.
在其中一个实施例中,所述齿部上设置第二通孔。In one of the embodiments, a second through hole is provided on the tooth portion.
在其中一个实施例中,所述齿部的数量为9个以上,9个以上所述齿部均匀排布在轭部的内周。In one embodiment, the number of the teeth is more than 9, and the more than 9 teeth are evenly arranged on the inner circumference of the yoke.
在其中一个实施例中,所述轭部的外缘还设有缺口。In one of the embodiments, the outer edge of the yoke is further provided with notches.
在其中一个实施例中,所述缺口为半圆形缺口或所述缺口为内口大外口小的梯形缺口。In one of the embodiments, the notch is a semicircular notch or the notch is a trapezoidal notch with a larger inner opening and a smaller outer opening.
在其中一个实施例中,所述缺口位于与所述齿部相对应的所述轭部的外缘处,每个所述齿部均对应一个所述缺口。In one embodiment, the notches are located at the outer edge of the yoke corresponding to the teeth, and each of the teeth corresponds to one notch.
本实用新型还涉及一种定子铁芯,所述定子铁芯由多个定子冲片轴向叠压而成,所述定子冲片为上述任一技术方案所述的定子冲片。The utility model also relates to a stator iron core, which is formed by axially stacking a plurality of stator punches, and the stator punches are the stator punches described in any one of the above technical solutions.
本实用新型还涉及一种电机,包括定子铁芯,所述定子铁芯上述技术方案所述的定子铁芯。The utility model also relates to a motor, which includes a stator core, and the stator core is the stator core described in the above technical solution.
本实用新型的有益效果是:The beneficial effects of the utility model are:
本实用新型的定子冲片和定子铁芯及电机,将定子冲片设计成齿轭分离的形式,轭部采用无取向硅钢制成,齿部采用取向硅钢制成,降低了电机铁损,提高了效率,使得具有该定子冲片的电机振动和噪音降低,提高了电机性能。在现有电机性能达到瓶颈的状态下进一步突破的电机性能。The stator punching sheet, stator iron core and motor of the utility model design the stator punching sheet into a form in which the teeth and yokes are separated, the yoke is made of non-oriented silicon steel, and the teeth are made of oriented silicon steel, which reduces the iron loss of the motor and improves The efficiency is improved, the vibration and noise of the motor with the stator stamping are reduced, and the performance of the motor is improved. A further breakthrough in motor performance when the performance of the existing motor has reached the bottleneck.
附图说明Description of drawings
图1为本实用新型的定子冲片一实施例的结构示意图;Fig. 1 is a schematic structural view of an embodiment of a stator punch of the present invention;
图2为图1所示定子冲片的轭部示意图;Fig. 2 is a schematic diagram of the yoke of the stator punch shown in Fig. 1;
图3为图1所示定子冲片的齿部示意图;Fig. 3 is a schematic diagram of the teeth of the stator punch shown in Fig. 1;
图4为在取向硅钢条料冲制齿部示意图。Fig. 4 is a schematic diagram of punching teeth in grain-oriented silicon steel strips.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例对本实用新型的定子冲片和定子铁芯及电机进行进一步详细说明。应当理解,此处所描述的具体实施例仅用于解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the stator stamping, stator core and motor of the utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, not to limit the utility model.
参照图1至图4,本实用新型一实施例的定子冲片,包括圆环状的轭部100以及自轭部100沿所述定子冲片的径向圆周方向延伸的多个齿部200,相邻的两个齿部200之间构成冲片槽。其中,轭部100与齿部200为可分离式连接,轭部100采用无取向硅钢制成,齿部200采用取向硅钢制成。Referring to FIGS. 1 to 4 , a stator punching sheet according to an embodiment of the present invention includes an annular yoke portion 100 and a plurality of teeth portions 200 extending from the yoke portion 100 along the radial circumferential direction of the stator punching sheet, A punching slot is formed between two adjacent tooth parts 200 . Wherein, the yoke portion 100 and the tooth portion 200 are detachably connected, the yoke portion 100 is made of non-oriented silicon steel, and the tooth portion 200 is made of oriented silicon steel.
将定子冲片设计成齿轭分离的形式,轭部100采用无取向硅钢制成,齿部200采用取向硅钢制成,降低了电机铁损,提高了效率,使得具有该定子冲片的电机的振动和噪音都降低,提高了电机性能。在现有电机性能达到瓶颈的状态下进一步突破的电机性能。The stator punching is designed in the form of teeth and yoke separation, the yoke 100 is made of non-oriented silicon steel, and the teeth 200 are made of oriented silicon steel, which reduces the iron loss of the motor and improves the efficiency, so that the motor with the stator punching Both vibration and noise are reduced, improving motor performance. A further breakthrough in motor performance when the performance of the existing motor has reached the bottleneck.
其中,轭部100设置有连接槽101,齿部200设置有凸起部201,凸起部201置于连接槽101内,与连接槽101相耦合,使得齿部200被装配到轭部100上。Wherein, the yoke 100 is provided with a connection groove 101, the tooth part 200 is provided with a protrusion 201, and the protrusion 201 is placed in the connection groove 101 and coupled with the connection groove 101, so that the tooth part 200 is assembled on the yoke 100 .
连接槽101可为梯形状,凸起部201也可为与连接槽101对应的梯形状,凸起部201嵌入连接槽101内,即可实现轭部100与齿部200可分离式连接。The connecting groove 101 can be trapezoidal, and the protruding portion 201 can also be trapezoidal corresponding to the connecting groove 101 . The protruding portion 201 is embedded in the connecting groove 101 , so that the detachable connection between the yoke portion 100 and the tooth portion 200 can be achieved.
轭部100上设置有多个第一通孔102。第一通孔102可用于多个重叠设置的轭部100之间自扣的扣点,也可作为散热通道。第一通孔102可为圆孔,也可为方孔。A plurality of first through holes 102 are disposed on the yoke 100 . The first through hole 102 can be used as a self-fastening point between multiple overlapping yoke parts 100 , and can also be used as a heat dissipation channel. The first through hole 102 can be a round hole or a square hole.
齿部200上设置第二通孔202,第二通孔202用于多个重叠的齿部200之间之间自扣的扣点。第二通孔202可为圆孔,也可为方孔。A second through hole 202 is provided on the tooth part 200 , and the second through hole 202 is used for a self-fastening point between multiple overlapping tooth parts 200 . The second through hole 202 can be a round hole or a square hole.
作为一种可实施方式,每个定子冲片的齿部200数量为9个以上,9个以上齿部200均匀排布在轭部100的内周。图中,每个冲片100上设置齿部200的数量为9个,9个齿部200均匀排布在轭部100的内周。As a possible implementation manner, the number of teeth 200 for each stator punch is more than 9, and more than 9 teeth 200 are evenly arranged on the inner circumference of the yoke 100 . In the figure, the number of teeth 200 provided on each punching piece 100 is 9, and the 9 teeth 200 are evenly arranged on the inner periphery of the yoke 100 .
作为一种可实施方式,在轭部100的外缘还设有缺口103。优选地,缺口103为半圆形缺口或缺口103为内口大外口小的梯形缺口。设置缺口103便于安装固定轭部100,当然,缺口103也可作为通气通道。缺口103位于与齿部200相对应的轭部100的外缘处,每个齿部200对应一个缺口103。图中每个定子冲片上齿部200的数量为9个,缺口103的数量也为9个。显然,对于多个缺口103,其中一些缺口103可为半圆形缺口,另外一些缺口103可为梯形缺口。半圆形缺口和梯形缺口也可交替分布设置。As an implementation manner, a notch 103 is further provided on the outer edge of the yoke 100 . Preferably, the notch 103 is a semicircular notch or the notch 103 is a trapezoidal notch with a large inner opening and a smaller outer opening. The notch 103 is provided to facilitate the installation of the fixed yoke 100 , of course, the notch 103 can also be used as a ventilation channel. The notch 103 is located at the outer edge of the yoke 100 corresponding to the teeth 200 , and each tooth 200 corresponds to a notch 103 . In the figure, the number of teeth 200 on each stator punch is 9, and the number of notches 103 is also 9. Obviously, for the plurality of notches 103, some of the notches 103 can be semicircular notches, and some of the notches 103 can be trapezoidal notches. The semicircular notches and trapezoidal notches can also be arranged alternately.
本实用新型还提供一种定子铁芯,所述定子铁芯由多个定子冲片轴向叠压而成,所述定子冲片为上述任一技术方案的定子冲片。如图1所示,将定子铁芯做成齿轭分离的形式。如图2所示,轭部100采用无取向硅钢自扣冲制而成,由于定子轭部的磁力线需要发生曲折,而取向硅钢中的磁力线为定向(直线式),无法曲折(无法形成有角度的磁力线),故轭部100无法采用取向硅钢。为最大程度提高电机效率,定子铁芯的齿部200采用取向硅钢制成,可以大幅度的降低损耗,提高性能,降低磁场密度。如图4所示,采用取向硅钢条料300(板材)自扣冲制而形成多个齿部200。取向硅钢条料300的磁方向如图中箭头方向所示。齿部200冲制完成后,将齿部200的凸起部201对准定子铁芯的轭部100的连接槽101,凸起部201与连接槽101耦合即可完成安装。The utility model also provides a stator iron core. The stator iron core is formed by axially stacking a plurality of stator punching sheets, and the stator punching sheet is the stator punching sheet of any one of the above technical solutions. As shown in Figure 1, the stator core is made in the form of tooth yoke separation. As shown in Figure 2, the yoke 100 is punched from non-oriented silicon steel. Since the magnetic force lines of the stator yoke need to be bent, the magnetic force lines in the oriented silicon steel are oriented (straight lines) and cannot be bent (cannot form an angled lines of magnetic force), so the yoke 100 cannot use grain-oriented silicon steel. In order to maximize the efficiency of the motor, the tooth portion 200 of the stator core is made of oriented silicon steel, which can greatly reduce loss, improve performance, and reduce magnetic field density. As shown in FIG. 4 , a plurality of tooth portions 200 are formed by punching an oriented silicon steel strip 300 (plate material) by self-clamping. The magnetic direction of the oriented silicon steel strip 300 is shown in the direction of the arrow in the figure. After the punching of the tooth part 200 is completed, the protruding part 201 of the tooth part 200 is aligned with the connecting groove 101 of the yoke part 100 of the stator core, and the protruding part 201 is coupled with the connecting groove 101 to complete the installation.
本实用新型还提供一种电机,包括定子铁芯,所述定子铁芯为上述技术方案的定子铁芯。由于此电机除该定子铁心外均为现有技术,此处不再赘述。The utility model also provides a motor, including a stator core, and the stator core is the stator core of the above technical solution. Since this motor is prior art except for the stator core, details will not be described here.
以上各实施例的定子冲片和定子铁芯及电机,将定子冲片设计成齿轭分离的形式,轭部采用无取向硅钢制成,齿部采用取向硅钢制成,降低了电机铁损,提高了效率,使得具有该定子冲片的电机振动和噪音降低,提高了电机性能。在现有电机性能达到瓶颈的状态下进一步突破的电机性能。The stator punches, stator iron cores and motors of the above embodiments are designed in the form of separated teeth and yokes. The yoke is made of non-oriented silicon steel, and the teeth are made of oriented silicon steel, which reduces the iron loss of the motor. The efficiency is improved, the vibration and noise of the motor with the stator stamping are reduced, and the performance of the motor is improved. A further breakthrough in motor performance when the performance of the existing motor has reached the bottleneck.
以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementations of the utility model, and the description thereof is relatively specific and detailed, but it should not be construed as limiting the patent scope of the utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the utility model patent should be based on the appended claims.
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| CN111130231A (en) * | 2018-10-30 | 2020-05-08 | 广东威灵电机制造有限公司 | Motor stator and motor |
| CN112564327A (en) * | 2019-09-26 | 2021-03-26 | 安徽美芝精密制造有限公司 | Stator core, stator, motor, compressor and consumer |
| CN111900810A (en) * | 2020-08-31 | 2020-11-06 | 浙江盘毂动力科技有限公司 | Axial magnetic field motor and stator structure and stator core structure thereof |
| CN112186917A (en) * | 2020-10-23 | 2021-01-05 | 贵州航天林泉电机有限公司 | Stator core of sectional type alternating oriented silicon steel material |
| CN112186916A (en) * | 2020-10-23 | 2021-01-05 | 贵州航天林泉电机有限公司 | Sectional stator core with tooth part made of oriented silicon steel material |
| CN112635180B (en) * | 2020-12-29 | 2023-06-06 | 南京工程学院 | Stator structure of reluctance type rotary transformer and integrated rotary transformer |
| CN112635180A (en) * | 2020-12-29 | 2021-04-09 | 南京工程学院 | Stator structure of reluctance type rotary transformer and integrated rotary transformer |
| CN115241995A (en) * | 2021-04-23 | 2022-10-25 | 蔚然(南京)动力科技有限公司 | Motor device, stator structure, and manufacturing method of stator structure |
| CN113555980A (en) * | 2021-07-12 | 2021-10-26 | 珠海格力节能环保制冷技术研究中心有限公司 | Stator punching sheet, stator core, motor and compressor comprising same |
| WO2025007431A1 (en) * | 2023-07-05 | 2025-01-09 | 深蓝汽车科技有限公司 | Stator assembly, electric motor and power apparatus |
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