CN204928075U - Unloaded safe device that cuts off power supply of equipment - Google Patents
Unloaded safe device that cuts off power supply of equipment Download PDFInfo
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- CN204928075U CN204928075U CN201520597203.3U CN201520597203U CN204928075U CN 204928075 U CN204928075 U CN 204928075U CN 201520597203 U CN201520597203 U CN 201520597203U CN 204928075 U CN204928075 U CN 204928075U
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- 238000009434 installation Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000004556 brain Anatomy 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model provides an unloaded safe device that cuts off power supply of equipment, include: shell, central processing unit, input interface, output interface, display element, power supply unit, central processing unit with the input interface with the output interface links to each other, the input interface moves the contactor with the equipment owner and is connected, the output interface is connected with the device power switch, display element with central processing unit links to each other, the power supply unit links to each other with the device power switch, the shell is used for the installation to hold central processing unit, input interface, output interface, display element, power supply unit. This outage device has solved that the operation is on -the -spot forgets the electrical safety problem that the closing device power leads to because of the staff leaves for a long time.
Description
Technical field
The utility model relates to field apparatus electrical safety technical field, is the unloaded safety power-off device of little, safe and reliable, the real-time equipment accurately of a kind of volume.
Background technology
Safety management in production is extremely important, can relate to people, machine, ring, method, the several aspect of material, and wherein " machine " is on-the-spot production equipment.For the safety management of production equipment, the measure that we take at present has: regularly spot check, maintenance, the aging and insulation resistance inspection of electric wiring, formulates equipment availability safety regulation for operations etc.But any control measures have careless omission, Shortcomings.When staff leaves operation field (comprising next) for a long time and forgets closing device power supply, produce Electrical Safety problem, waste is produced to the energy simultaneously.
Utility model content
The utility model provides the unloaded safety power-off device of a kind of equipment and control method thereof, forgets closing device power supply and the Electrical Safety problem that causes to solve because staff leaves operation field for a long time.
To achieve these goals, the utility model provides following technical scheme:
The unloaded safety power-off device of a kind of equipment, comprise: shell, central processing unit, input interface, output interface, display unit, power supply unit, described central processing unit is connected with described output interface with described input interface, described input interface is connected with the main operation contactor of equipment, described output interface is connected with device power supply (DPS) switch, described display unit is connected with described central processing unit, described power supply unit is connected with device power supply (DPS) switch, and described shell holds described central processing unit, input interface, output interface, display unit, power supply unit for installing.
Preferably, described display unit comprises operational module and display module.
Preferably, described operational module is for setting power-off time interval, and described display module adopts charactron or LED display.
Preferably, described input interface and equipment main operation contactor connected mode are crimp type terminal form or connector form, and described output interface and device power supply (DPS) switch connected mode are crimp type terminal form or connector form.
Preferably, described breaker device also comprises manual test module, described input interface and described manual test model calling.
To achieve these goals, the utility model provides following technical scheme:
A control method for the unloaded safety power-off device of equipment, comprises the steps:
S1: central processing unit obtains equipment main operation contactor airborne signals;
S2: carry out timing to airborne signals, obtains airborne signals duration t
1;
S3: judge airborne signals duration t
1whether be more than or equal to power-off time interval of delta t, if airborne signals duration t
1>=power-off time interval of delta t, then perform step S4, otherwise, reset timing signal.
S4: control appliance mains switch automatic trip power-off.
Preferably, described power-off time interval of delta t is 30 minutes.
Preferably, described control appliance mains switch automatic trip power-off comprises: central processing unit connects the tripping coil power supply on device power supply (DPS) switch by power-off signal, device power supply (DPS) mains switch automatic trip power-off described in described tripping coil Energy control.
Preferably, described central processing unit obtains equipment main operation contactor airborne signals and also comprises: in numerical control device control program, extract the auxiliary relay that is connected outside with driving, and then described auxiliary relay obtains airborne signals.
The beneficial effects of the utility model are:
The utility model provides the unloaded safety power-off device of a kind of equipment, when production operation personnel leave operation field for a long time and non-closing device power supply time, this device at the time interval of setting (arranging according to the actual requirements) automatic cutting equipment power supply afterwards, not only can ensure equipment Electrical Safety but also has saved the energy.
Accompanying drawing explanation
Fig. 1 is the unloaded safety power-off device fundamental diagram of a kind of equipment of the present utility model.
Fig. 2 is the unloaded safety power-off device control flow chart of a kind of equipment of the present utility model.
Embodiment
Be described below in detail embodiment of the present utility model, the example of described embodiment is shown in the drawings, and wherein same or similar label represents same or similar element or has element that is identical or similar functions from start to finish.Being exemplary below by the embodiment be described with reference to the drawings, only for explaining the utility model, and can not being interpreted as restriction of the present utility model.
In order to solve the Electrical Safety problem forgotten closing device power supply because staff leaves operation field (comprising next) for a long time and cause, as shown in Figure 1, the utility model provides the unloaded safety power-off device of a kind of equipment, it is characterized in that, comprise: shell, central processing unit, input interface, output interface, display unit, power supply unit, described central processing unit is connected with described output interface with described input interface, described input interface is connected with the main operation contactor of equipment, described output interface is connected with device power supply (DPS) switch, described display unit is connected with described central processing unit, described power supply unit is connected with device power supply (DPS) switch, described shell holds described central processing unit for installing, input interface, output interface, display unit, power supply unit.
Wherein, described crust of the device material is ABS engineering plastics, constituent apparatus main body, for installing all the other each building blocks of storing apparatus, degree of protection IP20.
Wherein, described display unit is made up of operational module and display module, and operational module, for setting outage detection interval time, can 0 to be arranged to 24h scope according to demand.Display module can adopt charactron letter to join the time value of display setting (can only), and LED display also can be adopted as high end configuration (additionally can show operate time and the number of times of tape deck).
Wherein, described input/output interface is used for receiving equipment airborne signals and power-off signal, is the transition element that CPU element is connected with external signal, does not possess control and changes the function of signal type, can adopt crimp type terminal form or connector form.
Described CPU can adopt single-chip microcomputer to form as main body, it is the brain of the utility model breaker device, by programming accordingly to single-chip microcomputer, can realize detecting equipment airborne signals and stimulus, timing and time-controlled function (timer function), for control appliance power-off.CPU element is similar to Timer Controlling principle, when the main operation contactor of equipment disconnects, be connected to the chain disconnection of normally opened contact on this device, after CPU element detects everything break signal, timer internal starts timing, when after the operate time that timing reaches setting, CPU element sends driving instruction makes circuit breaker tripping coil electricity produce magnetic, drives circuit breaker automatic trip, finally realize unloaded safe power down function by magnetic force.
In addition, described breaker device also comprises manual test module, described input interface and described manual test model calling.Device panel is provided with described manual test module, manual test module manually the triggering signal of button and equipment to exceed the signal at setting-up time interval idle time suitable, for detecting real-time and the validity of the action of the utility model breaker device.
The unloaded safety power-off device of described equipment adopts AC220V working power, and the lower end of device power supply (DPS) switch is taken from power supply, and after device powers down, this device power supply is also cut off.
As shown in Figure 2, be the unloaded safety power-off device control flow chart of a kind of equipment of the present utility model.The utility model provides the unloaded safety power-off device control method of a kind of equipment, comprises the steps:
S1: central processing unit obtains equipment main operation contactor airborne signals;
S2: carry out timing to airborne signals, obtains airborne signals duration t
1;
S3: judge airborne signals duration t
1whether be more than or equal to power-off time interval of delta t, if airborne signals duration t
1>=power-off time interval of delta t, then perform step S4, otherwise, reset timing signal.
S4: control appliance mains switch automatic trip power-off.
Before the unloaded safety power-off device of equipment comes into operation, CPU element weaves control program, can realize timing, time control function, manually sets the power-off time interval of this device, such as 30min.In FIG, be arranged on by unloaded for equipment safety power-off device between device power supply (DPS) switch (low-voltage circuit breaker of the de-mouth coil of band) and the main operation contactor of equipment, airborne signals can be extracted from one group of normally opened contact of main operation contactor.When equipment downtime but main power source not yet cuts out time, the main operation contactor of equipment disconnects and by this signal feedback to the unloaded safety power-off device of equipment.This device CPU element carries out detection timing, timing controlled to airborne signals.If equipment just middle short time interval is shut down, such as, in 10min, operating personnel have carried out operation to equipment again, then reset timing signal.If for a long time (as reach setting-up time 30min, time length can free setting) operating personnel have not carried out associative operation to equipment again, then and this device CPU is that operating personnel have left working site (pattern of coming off duty) and forget that the situation of closing device main power source there occurs with regard to acquiescence.In this case, CPU sends the tripping coil power supply on a control command connection equipment main switch, and tripping coil obtains electric generation magnetic and drives device power supply (DPS) switch automatic trip power-off, plays safety protection function.
Further, test signal, for detecting the validity of this device, is sent by the manual test module that device is installed, and the button pressing manual test module can simulation no-load signal thus the real-time of checkout gear action and validity.Display unit has number of times and the time of display unit action, arranges the function of this device de-energizing actions time.
When this application of installation is on numerical control device, a master control contact can be extracted drive the outside auxiliary relay connected in numerical control device PLC control program, and then obtain airborne signals from this auxiliary relay.
The utility model provides the unloaded safety power-off device of a kind of equipment, and have volume little, safe and reliable, device body can be arranged in the electrical control cabinet of equipment self, does not need the feature of the occupying volume external space.When production operation personnel leave for a long time operation field and non-closing device power supply time, this device at the time interval (according to the actual requirements arrange) the automatic cutting equipment power supply afterwards of setting, not only can ensure equipment Electrical Safety but also has saved the energy.
Above-described specific embodiment; the purpose of this utility model, technical scheme are further described; be understood that; the foregoing is only specific embodiment of the utility model; be not limited to the utility model; all within spirit of the present utility model and principle, any amendment made, equivalent replacement, improvement etc., all should be included within protection range of the present utility model.
Claims (5)
1. the unloaded safety power-off device of equipment, it is characterized in that, comprise: shell, central processing unit, input interface, output interface, display unit, power supply unit, described central processing unit is connected with described output interface with described input interface, described input interface is connected with the main operation contactor of equipment, described output interface is connected with device power supply (DPS) switch, described display unit is connected with described central processing unit, described power supply unit is connected with device power supply (DPS) switch, described shell holds described central processing unit for installing, input interface, output interface, display unit, power supply unit.
2. breaker device according to claim 1, it is characterized in that, described display unit comprises operational module and display module.
3. breaker device according to claim 2, is characterized in that, described operational module is for setting power-off time interval, and described display module adopts charactron or LED display.
4. breaker device according to claim 1, it is characterized in that, described input interface and equipment main operation contactor connected mode are crimp type terminal form or connector form, and described output interface and device power supply (DPS) switch connected mode are crimp type terminal form or connector form.
5. breaker device according to claim 1, it is characterized in that, described breaker device also comprises manual test module, described input interface and described manual test model calling.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201520597203.3U CN204928075U (en) | 2015-08-10 | 2015-08-10 | Unloaded safe device that cuts off power supply of equipment |
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CN201520597203.3U CN204928075U (en) | 2015-08-10 | 2015-08-10 | Unloaded safe device that cuts off power supply of equipment |
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CN204928075U true CN204928075U (en) | 2015-12-30 |
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CN201520597203.3U Expired - Fee Related CN204928075U (en) | 2015-08-10 | 2015-08-10 | Unloaded safe device that cuts off power supply of equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105006799A (en) * | 2015-08-10 | 2015-10-28 | 安徽江淮汽车股份有限公司 | Safety power-off device in equipment no-load state and control method thereof |
-
2015
- 2015-08-10 CN CN201520597203.3U patent/CN204928075U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105006799A (en) * | 2015-08-10 | 2015-10-28 | 安徽江淮汽车股份有限公司 | Safety power-off device in equipment no-load state and control method thereof |
CN105006799B (en) * | 2015-08-10 | 2018-10-30 | 安徽江淮汽车集团股份有限公司 | A kind of equipment zero load safety power-off device and its control method |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C56 | Change in the name or address of the patentee | ||
CP01 | Change in the name or title of a patent holder |
Address after: 230601 Anhui Province, Hefei City Industrial Park, the Peach Blossom Road No. 669 Patentee after: Anhui Jianghuai Automobile Group Limited by Share Ltd Address before: 230601 Anhui Province, Hefei City Industrial Park, the Peach Blossom Road No. 669 Patentee before: Anhui Jianghuai Automobile Co., Ltd. |
|
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151230 Termination date: 20190810 |
|
CF01 | Termination of patent right due to non-payment of annual fee |