CN204921207U - Empty filter of secondary filter - Google Patents
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- CN204921207U CN204921207U CN201520678932.1U CN201520678932U CN204921207U CN 204921207 U CN204921207 U CN 204921207U CN 201520678932 U CN201520678932 U CN 201520678932U CN 204921207 U CN204921207 U CN 204921207U
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Abstract
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技术领域technical field
本实用新型涉及内燃机的空气过滤装置,具体涉及一种适用于工作环境空气状况较差的二次过滤的空滤器。The utility model relates to an air filter device of an internal combustion engine, in particular to an air filter suitable for secondary filtration in a working environment with poor air conditions.
背景技术Background technique
内燃机的进气系统中通常设置有空滤器,由空滤器过滤后的空气经化油器输送到内燃机的燃烧室内,避免空气中的杂质损坏燃烧室中的运动部件,从而影响内燃机的使用寿命。现有空滤器多为一次过滤,不能很好地过滤空气中的灰尘,特别是在空气粉尘量特别大的环境下,空气不能达到内燃机进气质量要求;目前出现的少数二次过滤的空滤器,通常结构复杂,清洗不方便。The air intake system of the internal combustion engine is usually equipped with an air filter, and the air filtered by the air filter is transported to the combustion chamber of the internal combustion engine through the carburetor, so as to prevent impurities in the air from damaging the moving parts in the combustion chamber, thereby affecting the service life of the internal combustion engine. Most of the existing air filters are for one-time filtration, which cannot filter the dust in the air well, especially in the environment with a particularly large amount of dust in the air, the air cannot meet the quality requirements of the intake air of the internal combustion engine; the few secondary-filtered air filters currently appearing Filters are usually complex in structure and inconvenient to clean.
油浴式空滤器是空滤器的一种,利用机油的粘性吸附住空气中的杂质,而机油所产生的油液颗粒则会被滤芯所吸收,这样空气中的杂质就被有效的去除而达到了滤清的效果,可有效提高空气滤清效果,提高内燃机的使用寿命,降低油耗。现有油浴式空滤器,通常由空滤器上盖和空滤器底座组成,空滤器上盖和空滤器底座扣合在一起构成空滤器主体,进气口设置在空滤器上盖上,排气口设置在底座上,油杯设置在空滤器主体内,结构复杂,清洗非常不方便,也不能从空滤器外观察油杯中的油位,需要将空滤器的上盖打开才能观察到油位。The oil bath air filter is a kind of air filter, which uses the viscosity of the engine oil to absorb the impurities in the air, and the oil particles produced by the engine oil will be absorbed by the filter element, so that the impurities in the air will be effectively removed to achieve Improve the filtering effect, can effectively improve the air filtering effect, increase the service life of the internal combustion engine, and reduce fuel consumption. The existing oil bath air filter is usually composed of an air filter upper cover and an air filter base. The air filter upper cover and the air filter base are fastened together to form the main body of the air filter. The port is set on the base, and the oil cup is set in the main body of the air filter. The structure is complicated, and it is very inconvenient to clean. It is also impossible to observe the oil level in the oil cup from the outside of the air filter. You need to open the upper cover of the air filter to observe the oil level. .
实用新型内容Utility model content
针对以上技术问题,本实用新型提供一种结构简单、清洗方便,且过滤效果好、尤其适用于工作环境空气状况较差的二次过滤空滤器。Aiming at the above technical problems, the utility model provides a secondary filter air filter with simple structure, convenient cleaning and good filtering effect, especially suitable for working environment with poor air conditions.
本实用新型的技术方案如下:一种二次过滤空滤器,包括空滤器上盖、空滤器下座和空滤器底座,还包括圆筒状的一级过滤器,所述一级过滤器壳体内设置有滤芯支架,滤芯A通过滤芯支架固定在一级过滤器壳体内,一级过滤器壳体的侧壁上开有进气孔;The technical scheme of the utility model is as follows: a secondary filter air filter, including the upper cover of the air filter, the lower seat of the air filter and the base of the air filter, and also includes a cylindrical primary filter. A filter element bracket is provided, and the filter element A is fixed in the primary filter housing through the filter element bracket, and an air inlet hole is opened on the side wall of the primary filter housing;
所述一级过滤器的后端与软管的前端相连,软管的后端与空滤器上盖上设置的进气管相连;空滤器上盖和空滤器下座扣合在一起构成空滤器主体,所述空滤器底座位于空滤器主体下方,空滤器底座上设置有排气口,空滤器底座上的中心杆由下向上穿过空滤器主体,并结合第一螺母将空滤器上盖、空滤器下座和空滤器底座锁紧在一起;在空滤器主体内设置有滤芯盒和油杯,所述油杯位于滤芯盒的正下方,所述滤芯盒套装在中心杆上,并通过第二螺母锁紧,滤芯盒外壁的中部水平向外延伸形成第一滤芯压板,所述第一滤芯压板上设置有过气孔;在油杯内设置有滤芯支撑柱;在滤芯盒外壁上套有滤芯B,滤芯B夹在滤芯支撑柱及第一滤芯压板之间,在滤芯盒外壁与内筒之间从下往上套有滤芯C和滤芯D,所述滤芯D与滤芯盒顶部之间留有距离,所述油杯也套装在中心杆上,油杯和滤芯盒的内筒直径均大于中心杆的直径形成上下贯通的导气通道;空气从一级过滤器进入空滤器主体中,经由滤芯B进入油杯,从油杯出来经由滤芯C和滤芯D进入导气通道,再进入空滤器底座上的排气口。The rear end of the primary filter is connected to the front end of the hose, and the rear end of the hose is connected to the intake pipe provided on the upper cover of the air filter; the upper cover of the air filter and the lower seat of the air filter are fastened together to form the main body of the air filter , the air filter base is located below the main body of the air filter, an air outlet is provided on the air filter base, the central rod on the air filter base passes through the main body of the air filter from bottom to top, and the upper cover of the air filter, the air The lower seat of the filter and the base of the air filter are locked together; the main body of the air filter is provided with a filter box and an oil cup, the oil cup is located directly below the filter box, and the filter box is set on the center rod and passed through the second The nut is locked, and the middle part of the outer wall of the filter box is extended horizontally to form the first filter pressing plate, and the first filter pressing plate is provided with an air hole; a filter support column is provided in the oil cup; a filter element B is set on the outer wall of the filter box , the filter element B is sandwiched between the filter element support column and the first filter element pressure plate, and the filter element C and the filter element D are set from bottom to top between the outer wall of the filter element box and the inner cylinder, and there is a distance between the filter element D and the top of the filter element box , the oil cup is also set on the center rod, and the diameters of the oil cup and the inner tube of the filter box are larger than the diameter of the center rod to form an air guide channel through up and down; the air enters the main body of the air filter from the primary filter, and passes through the filter element B Enter the oil cup, come out from the oil cup, enter the air guide channel through filter element C and filter element D, and then enter the exhaust port on the base of the air filter.
作为优选地,所述一级过滤器的前端设置有一级过滤器盖,一级过滤器壳体内靠近一级过滤器盖的一侧设置有第二滤芯压板,所述第二滤芯压板与一级过滤器盖之间设置有滤芯压紧弹簧作用于第一滤芯压板从而压紧滤芯A,使得过滤效果更佳。Preferably, the front end of the first-stage filter is provided with a first-stage filter cover, and the side of the first-stage filter housing close to the first-stage filter cover is provided with a second filter element pressing plate, and the second filter element pressing plate is connected to the first-stage filter element. A filter element compression spring is arranged between the filter covers to act on the first filter element pressing plate to compress the filter element A, so that the filtering effect is better.
作为优选地,所述滤芯盒内筒上设置有限位肋条,并压在滤芯D的上方,使得滤芯D与滤芯盒顶部之间留有距离,防止滤芯D移动到滤芯盒顶部影响气体进入导气通道。Preferably, the inner cylinder of the filter box is provided with limiting ribs, and is pressed on the top of the filter element D, so that there is a distance between the filter element D and the top of the filter box, preventing the filter element D from moving to the top of the filter box and affecting the gas entering the air guide aisle.
作为优选地,所述油杯上设置有油位观察口,不用取下空滤器上盖即可观察油位变化,十分方便。Preferably, the oil cup is provided with an oil level observation port, so that the oil level change can be observed without removing the upper cover of the air filter, which is very convenient.
作为优选地,所述滤芯A、滤芯B、滤芯C、滤芯D均为泡沫滤芯,材料成本低、来源广,易更换安装。Preferably, the filter element A, filter element B, filter element C, and filter element D are all foam filter elements, which have low material cost, wide sources, and are easy to replace and install.
作为优选地,所述一级过滤器上设有安装支耳,可以将一级过滤器固定在其它部件上,防止一级过滤器晃动。Preferably, the primary filter is provided with mounting lugs, which can fix the primary filter on other components and prevent the primary filter from shaking.
作为优选地,所述第二螺母为蝶形螺母,手动旋转,不需要借助工具,操作方便。Preferably, the second nut is a wing nut, which can be rotated manually without tools, and is easy to operate.
作为优选地,所述空滤器上盖与空滤器下座扣合处设置有密封圈,所述油杯在空滤器下座上的安装位置处也设置有密封圈,完全隔绝空滤器周围的沙尘。Preferably, a sealing ring is provided at the joint between the upper cover of the air filter and the lower seat of the air filter, and a sealing ring is also provided at the installation position of the oil cup on the lower seat of the air filter to completely isolate the sand around the air filter. dust.
工作过程:空气由一级过滤器壳体侧壁上的进气孔进入一级过滤器,经滤芯A过滤后从一级过滤器进入软管,再进入空滤器上盖上的进气管,通过滤芯B进入油杯,由于油杯中机油具有粘附作用,残留在空气中的灰尘被油面粘住,空气由于化油器的吸力继续上走,机油所产生的油液颗粒则会被滤芯C和D所吸收过滤,最后经排气口进入化油器。Working process: The air enters the first-stage filter through the air inlet hole on the side wall of the first-stage filter housing, and after being filtered by the filter element A, enters the hose from the first-stage filter, then enters the air intake pipe on the upper cover of the air filter, passes through The filter element B enters the oil cup. Due to the adhesion of the oil in the oil cup, the dust remaining in the air is stuck on the oil surface. The air continues to go up due to the suction of the carburetor, and the oil particles produced by the oil will be absorbed by the filter element. C and D are absorbed and filtered, and finally enter the carburetor through the exhaust port.
本实用新型的有益效果是:空气首先由一级过滤器过滤,再经滤芯、油杯、滤芯过滤,能更好地过滤空气中的灰尘,为内燃机提供更干净的空气以供燃烧,尤其适用于微耕机等工作环境中空气粉尘量大的情况。油杯上设置有油位观察口,不需要取下空滤器上盖即可观察油杯中的油位,十分方便;清洗时,只需要将一级过滤器盖打开即可取出滤芯A,将空滤器上盖打开,将第一螺母旋出,就可以将空滤器上盖和空滤器下座分开就可以取出滤芯B、C、D进行清洗;具有结构简单、设计巧妙、清洗方便等特点,并能很好地过滤掉空气中的杂质和粉尘。The beneficial effect of the utility model is: the air is firstly filtered by the primary filter, and then filtered by the filter element, the oil cup, and the filter element, which can better filter the dust in the air and provide cleaner air for combustion for the internal combustion engine, especially suitable for In the case of a large amount of air dust in a working environment such as a tiller. There is an oil level observation port on the oil cup, which is very convenient to observe the oil level in the oil cup without removing the upper cover of the air filter; when cleaning, only need to open the primary filter cover to take out the filter element A, put Open the upper cover of the air filter, unscrew the first nut, then the upper cover of the air filter can be separated from the lower seat of the air filter, and the filter elements B, C, and D can be taken out for cleaning; it has the characteristics of simple structure, ingenious design, and convenient cleaning. And can filter out impurities and dust in the air well.
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is a structural representation of the utility model.
图2是图1的俯视图。FIG. 2 is a top view of FIG. 1 .
图3是图2的B-B剖视图。Fig. 3 is a B-B sectional view of Fig. 2 .
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步说明:Below in conjunction with accompanying drawing and embodiment the utility model is further described:
结合图1-3所示的二次过滤空滤器,由空滤器上盖1、空滤器下座2和空滤器底座3和圆筒状的一级过滤器4等组成。一级过滤器壳体内设置有与轴向平行沿圆周均匀分布的滤芯支架41,滤芯A42通过滤芯支架41固定在一级过滤器壳体内,一级过滤器壳体的侧壁上开有进气孔43;一级过滤器4的前端设置有一级过滤器盖44,一级过滤器壳体内靠近一级过滤器盖44的一侧设置有第二滤芯压板45,第二滤芯压板45与一级过滤器盖44之间设置有滤芯压紧弹簧46作用于第一滤芯压板45从而压紧滤芯A42,使得过滤效果更佳。一级过滤器4上还设有安装支耳47,可以将一级过滤器固定在其它部件上,防止一级过滤器晃动。Combined with the secondary filter air filter shown in Figures 1-3, it consists of an air filter upper cover 1, an air filter lower seat 2, an air filter base 3, and a cylindrical primary filter 4, etc. The primary filter housing is provided with filter element brackets 41 that are evenly distributed along the circumference in parallel with the axial direction. The filter element A42 is fixed in the primary filter housing through the filter element bracket 41, and the side wall of the primary filter housing is provided with air inlet Holes 43; the front end of the first-stage filter 4 is provided with a first-stage filter cover 44, and the side of the first-stage filter housing near the first-stage filter cover 44 is provided with a second filter element pressing plate 45, and the second filter element pressing plate 45 is connected to the first-stage filter element. A filter element pressing spring 46 is arranged between the filter covers 44 to act on the first filter element pressing plate 45 to compress the filter element A42, so that the filtering effect is better. The first-stage filter 4 is also provided with mounting lugs 47, which can fix the first-stage filter on other components to prevent the first-stage filter from shaking.
一级过滤器4的后端与软管5的前端相连,软管5的后端与空滤器上盖1上设置的进气管11相连;空滤器上盖1和空滤器下座2扣合在一起构成空滤器主体,空滤器底座3位于空滤器主体下方,空滤器底座3上设置有排气口31,空滤器底座3上的中心杆32由下向上穿过空滤器主体,并结合第一螺母6将空滤器上盖1、空滤器下座2和空滤器底座3锁紧在一起;在空滤器主体内设置有滤芯盒7和油杯8,油杯8位于滤芯盒7的正下方,滤芯盒7套装在中心杆32上,并通过第二螺母9锁紧,第二螺母9为蝶形螺母。The rear end of the primary filter 4 is connected to the front end of the hose 5, and the rear end of the hose 5 is connected to the intake pipe 11 provided on the air filter upper cover 1; the air filter upper cover 1 and the air filter lower seat 2 are fastened together together form the main body of the air filter, the air filter base 3 is located below the air filter main body, the air filter base 3 is provided with an exhaust port 31, the central rod 32 on the air filter base 3 passes through the air filter main body from bottom to top, and is combined with the first The nut 6 locks the upper cover 1 of the air filter, the lower seat 2 of the air filter and the base 3 of the air filter together; the main body of the air filter is provided with a filter box 7 and an oil cup 8, and the oil cup 8 is located directly below the filter box 7. The filter cartridge 7 is set on the central rod 32 and locked by the second nut 9, which is a wing nut.
滤芯盒7外壁的中部水平向外延伸形成第一滤芯压板71,第一滤芯压板71上设置有过气孔;在油杯8内设置有滤芯支撑柱81;在滤芯盒7外壁上套有滤芯B72,滤芯B72夹在滤芯支撑柱81及第一滤芯压板71之间,在滤芯盒7外壁与内筒之间从下往上套有滤芯C73和滤芯D74,滤芯盒7内筒上设置有限位肋条75,并压在滤芯D74的上方,使得滤芯D74与滤芯盒7顶部之间留有距离,防止滤芯D移动到滤芯盒顶部影响气体进入导气通道。滤芯A42、滤芯B72、滤芯C73、滤芯D74均为泡沫滤芯,材料成本低、来源广,易更换安装。The middle part of the outer wall of the filter box 7 extends outward horizontally to form a first filter press plate 71, and an air hole is provided on the first filter press plate 71; a filter support column 81 is provided in the oil cup 8; a filter element B72 is set on the outer wall of the filter box 7 , the filter element B72 is sandwiched between the filter element support column 81 and the first filter element pressure plate 71, and the filter element C73 and the filter element D74 are set between the outer wall and the inner cylinder of the filter element box 7 from bottom to top, and the limit rib is set on the inner cylinder of the filter element box 7 75, and press above the filter element D74, so that there is a distance between the filter element D74 and the top of the filter element box 7, preventing the filter element D from moving to the top of the filter element box and affecting the gas entering the air guide channel. Filter element A42, filter element B72, filter element C73, and filter element D74 are all foam filter elements, with low material cost, wide sources, and easy replacement and installation.
油杯8也套装在中心杆32上,油杯8和滤芯盒7的内筒直径均大于中心杆32的直径形成上下贯通的导气通道10;空气从一级过滤器4进入空滤器主体中,经由滤芯B72进入油杯8,从油杯8出来经由滤芯C73和滤芯D74进入导气通道10,再进入空滤器底座3上的排气口31。油杯8上还设置有油位观察口82,不用取下空滤器上盖即可观察油位变化,十分方便。The oil cup 8 is also set on the center rod 32. The diameters of the inner tubes of the oil cup 8 and the filter cartridge 7 are both larger than the diameter of the center rod 32 to form an air guide channel 10 through up and down; the air enters the main body of the air filter from the primary filter 4 , enter the oil cup 8 through the filter element B72, come out from the oil cup 8 through the filter element C73 and filter D74 into the air guide channel 10, and then enter the exhaust port 31 on the air filter base 3. The oil cup 8 is also provided with an oil level observation port 82, and the oil level change can be observed without taking off the air filter upper cover, which is very convenient.
最好是,空滤器上盖1与空滤器下座2扣合处设置有密封圈,油杯8在空滤器下座2上的安装位置处也设置有密封圈,完全隔绝空滤器周围的沙尘。Preferably, a sealing ring is provided at the joint between the upper cover 1 of the air filter and the lower seat 2 of the air filter, and a sealing ring is also provided at the installation position of the oil cup 8 on the lower seat 2 of the air filter, so as to completely isolate the sand around the air filter. dust.
气体在空滤器中的过滤路线如图3中箭头所示。The filtration route of gas in the air filter is shown by the arrow in Figure 3.
Claims (8)
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| CN201520678932.1U CN204921207U (en) | 2015-09-02 | 2015-09-02 | Empty filter of secondary filter |
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| CN201520678932.1U CN204921207U (en) | 2015-09-02 | 2015-09-02 | Empty filter of secondary filter |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112832905A (en) * | 2021-01-07 | 2021-05-25 | 浙江耀锋动力科技有限公司 | Power generator set |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112832905A (en) * | 2021-01-07 | 2021-05-25 | 浙江耀锋动力科技有限公司 | Power generator set |
| CN112832905B (en) * | 2021-01-07 | 2022-04-01 | 浙江耀锋动力科技有限公司 | Power generator set |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: No. 2 Tongjiang Road, Caojie Street, Hechuan District, Chongqing, 401520 Patentee after: Chongqing Dinggong Electromechanical Co.,Ltd. Country or region after: China Address before: 401572 Caojie Development Zone, industrial park, Hechuan District, Chongqing Patentee before: CHONGQING DINKING POWER MACHINERY Co.,Ltd. Country or region before: China |
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| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20151230 |