CN204914883U - Printing device - Google Patents
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- CN204914883U CN204914883U CN201520142915.6U CN201520142915U CN204914883U CN 204914883 U CN204914883 U CN 204914883U CN 201520142915 U CN201520142915 U CN 201520142915U CN 204914883 U CN204914883 U CN 204914883U
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Abstract
The utility model discloses a printing device installs UV light curing equipment on certain uniform unit, UV light curing equipment includes at least one uv light source, and uv light source place plane is parallel with the paper plane of undertaking the printing of, the distance of uv light source and the paper of undertaking the printing of is 120mm-280mm, the black inslot packing of installing UV light curing equipment's unit has UV printing ink. The utility model discloses the production environment can be improved, the security that the material used is improved to reduce production processes, improved production efficiency.
Description
Technical field
The utility model relates to environment-friendly cigarette materials application field, specifically a kind of printing equipment.
Background technology
Cigarette tipping paper refers to: cigarette filter tip and Cigarette are hinged with the dedicated paper got up.In cigarette industry is produced, cigarette tipping paper is absolutely necessary a kind of paper wrapper, often need to adopt gilding technology in this material, description this cigarette product LOGO(pattern and word) thermoprint at tipping paper, form the trade mark feature of clear-cut individuality.
UV(ultraviolet light polymerization) ink refers under Ultraviolet radiation, utilizes different wave length and the ultraviolet light of energy to make the monomer polymerization in ink adhesive become polymer, makes ink film forming and dry ink.The main cause of UV solidification is due to ultraviolet effect, under ultraviolet irradiation, Photoepolymerizationinitiater initiater in UV ink transfers free state molecule to after absorbing certain wavelength photons, become free radical, then by the transmission of intermolecular energy, make polymerizing prepolymer and sensing optical activity monomer become excitation state, produce charge-transfer complexation body, continuous cross-linked polymeric between complexing body, film-forming.The solidification process of UV ink is a photochemically reactive process, namely under the effect of ultraviolet energy, prepolymer film-forming within the extremely short time, ultraviolet is except the surface solidification causing ink, more can permeate and go deep in aqueous ultraviolet curing ink, and stimulate the further solidification of deep layer ink film.
Gold stampingly also crying " thermoprint ", is a kind of printing decoration technique.It is heated by metallic plate, executes paper tinsel, printed matter impresses out word or the pattern of gold, silver color or other color.Developing rapidly and extensive use or the thing of nearly more than ten years of thermoprint technology.Thermoprint technology is of wide application, as paper product thermoprint, and textile thermoprint, the thermoprint of art work, plastic products thermoprint etc.
Gilding technology is the principle utilizing hot pressing to shift, and the aluminium lamination in anodized aluminium is transferred to stock surface to form special metal effect, the main material of gold stamping use is electrochemical aluminum foil.Electrochemical aluminum foil is made up of multilayer material usually, and base material is often PE, is secondly to be separated coating, color coating, metal coating (aluminizing) and function of glue coating.This shows, gilding technology is complicated, cost is higher, gold stamping complete after can form a large amount of discarded object, and these discarded objects non-environmental protection material that is some mostly, gold stamping itself also exist certain potential safety hazard, as the solvent in metal complex dyes, adhesive and residual list etc., gold stamping in improvement, contribution is outstanding in appearance, but but have ignored the impact for environmental protection and safety in utilization.
In order to meet cigarette tipping paper requirement high-grade attractive in appearance, cigarette enterprise often carries out gold stamping on tipping paper.Gold stamping have many advantages: clear patterns, attractive in appearance, and color glow is wear-resisting, weather-proof.Gold stamping in planar design, can play the effect of crucial touch, outstanding design motif, especially on trade mark, login name, effect is more remarkable.The gold stamping cigarette tipping paper that is applied to also is thing in nearly more than ten years, is particularly applied on some high-end products, the general technique adopting blanching, the anodized aluminium material after painted subtly thermoprint in the lower end of tipping paper, the trade mark of outstanding product and title.But the content of gold stamping heavy metal is high, and adhesive need be adopted, is separated the organic chemicals such as coating, VOCs and residual single harm large.And after tipping paper background color and complexion print, need to transfer to gold stamping device carries out gold stamping, complex process.
UV ink has the characteristic to UV light selective absorbing, and under the irradiation of UV light, UV ink Photoepolymerizationinitiater initiater absorbs the photon of certain wavelength, is energized into excitation state, forms free radical or ion.Then by intermolecular energy trasfer, the prepolymer of polymerization and light activated monomer and polymer is made to become excitation state, the charge-transfer complex of generation.The continuous cross-linked polymeric of particle of these complexity, film-forming.The film forming of UV ink is chemical action, monomer and polymer polymerization reaction take place under the effect of initator; And the film forming of traditional ink is physical action, resin has been condensate, and the dissolution of polymer of solid is become aqueous polymer by solvent, and print is coated with on the substrate, and then solvent is through volatilizing or being absorbed, and makes aqueous polymer revert back to original solid-state shape again.
It has been ripe technology that UV ink is applied to tobacco bale, but, UV ink is applied to cigarette tipping paper and did not also meet research report, UV printing is generally used for the printing of label paper, tipping paper is thinner, and the UV typography that the ground paper that existing grammes per square metre is large is opened is not suitable for the printing that this thin paper of tipping paper is opened.
Summary of the invention
Technical problem to be solved in the utility model is, not enough for prior art, provides a kind of printing equipment.
For solving the problems of the technologies described above, the technical scheme that the utility model adopts is: a kind of printing equipment, and certain unit of the same colour of this printing equipment is provided with UV uv equipment; Described UV uv equipment comprises at least one ultraviolet source, and described ultraviolet source place plane is parallel with the paper plane of undertaking the printing of; Described ultraviolet source is 120mm ~ 280mm with the distance of the paper of undertaking the printing of; UV ink is filled with in the black groove being provided with the unit of described UV uv equipment.
Described UV uv equipment is fixed on the unit last of the same colour of printing equipment, and the half tone parameter on the upper inking roller of described last unit of the same colour is ink cell 30 ~ 70 μ, netting twine 60 ~ 90 line/centimetre, print to coordinate the UV of trade mark.
Described UV uv equipment comprises three ultraviolet lamp tubes be arranged side by side; The wave-length coverage of every root ultraviolet lamp tube is 210 ~ 450nm, and energy intensity is 80 ~ 240w/cm, so that UV ink solidification is complete.
Blast connection is fixed with above described UV uv equipment; Described blast connection is communicated with wind cabinet, for extracting the waste gas produced in UV printing process out.
Described ultraviolet lamp tube is located in reflection shield, is provided with first group of circulating water pipe between described reflection shield and ultraviolet lamp tube, and cooling paper, prevents overheated burning; Described first group of circulating water pipe is communicated with water tank; Described paper lower surface of undertaking the printing of and second group of circulating water pipe wall contacts, described second group of circulating water pipe is communicated with water tank, prevents overheated and causes UV uv equipment abnormal.
Utilize above-mentioned printing equipment to print the method for cigarette tipping paper to be: background color and the complexion of the unit not installing UV uv equipment at described printing equipment being printed tipping paper; Then the paper after undertaking the printing of is imported last unit of the same colour, control chart drive speed is 60m/min ~ 90m/min, and the inking amount of control UV ink is 0 ~ 15g/m
2, carry out the UV printing of trade mark, regulate the radical of ultraviolet lamp tube needing to open, the UV-irradiation that ultraviolet lamp tube is sent undertake the printing of after paper, solidification undertake the printing of after paper on UV ink.
Compared with prior art, the beneficial effect that the utility model has is: traditional ink solidifies under oxidation, and the ink based on solvent or water mainly leans on the evaporation of water or solvent and solidifies, part ink can infiltrate paper, therefore compared with traditional ink, the polymerization drying of the utility model ultraviolet curing ink is more thorough, without any evaporation or the pollutant of solvent borne, achieve the solidification of ink film 100%, decrease because of the infringement of solvent volatilization to operator ' s health, achieve cleaner production, decrease because discharging the environmental pollution caused, thus improve the safety in utilization of ink, the not stifled roller net of UV ink, is conducive to the printing of fine product, is specially adapted to the pattern of tipping paper ATTACH LABEL and the printing of word, UV ink stay in grade, dry ink film glossiness is good, and ink film is wear-resisting, water-fast, oil resistant, solvent resistance are good, UV ink replacing gold stamping is printed tipping paper and can be carried out continuously at the afterbody of tipping paper printing equipment, gold stamping device carrying out gold stamping, decreasing process procedure without the need to transferring to again, UV ink setting speed is fast, decreases energy consumption, UV ink replacing gold stamping prints tipping paper without the need to the use of the bronzing material of costliness, has saved production cost.
Accompanying drawing explanation
Fig. 1 is the utility model one embodiment printing equipment structural representation;
Fig. 2 is the utility model one embodiment UV uv equipment structural representation;
Wherein:
1: water tank; 2: wind cabinet; 3: electric cabinet; 4: operating system; 5: ultraviolet lamp tube; 6: blast connection; 7: paper; 8: the printing unit leant backward; 9: circulating water pipe; 10: page orientation; 11: reflection shield.
Detailed description of the invention
As shown in Figure 1, the unit last of the same colour of gravure printing apparatus installs UV uv equipment, adopt ultraviolet lamp tube 5 as the energy source of photocuring, every root fluorescent tube wave-length coverage is 210 ~ 450nm, energy intensity 80 ~ 240w/cm, general employing three fluorescent tubes arrangement (as shown in Figure 2), so that UV ink solidification is complete, the distance of fluorescent tube and printing paper is 120mm ~ 280mm, and the operating diagram of the cooling supporting with UV uv equipment, exhausting, electric-control system as shown in Figure 1.
Blast connection 6 is fixed with above UV uv equipment; Described blast connection 6 is communicated with wind cabinet 2, for extracting the waste gas produced in UV printing process out.
Described ultraviolet lamp tube is established in reflection shield 11, is provided with first group of circulating water pipe 9 between described reflection shield and ultraviolet lamp tube, and cooling paper, prevents overheated burning; Described first group of circulating water pipe is communicated with water tank 1; Described paper lower surface of undertaking the printing of and second group of circulating water pipe wall contacts, described second group of circulating water pipe is communicated with water tank 1, prevents overheated and causes UV uv equipment abnormal.UV lamp tube wall normal working temperature is 600-1000
0c, when tube wall will condense on tube wall can not vaporize (except capillary lamp) lower than mercury or metal halide in lamp during this temperature, also just can not stimulated luminescence.Such UV lamp needs high temperature and surrounding environment needs low temperature, forms conflict.If the cooling of UV light fixture not in time, in lamp box, constant temperature raises, and processes not in time, gently then burns light fixture, heavy then can make electrical short-circuit, hurt sb.'s feelings or breaking out of fire.The way of resolving contradiction is equipped with cooling device to UV curing.The task of UV lamp cooling system comprises: first task to make in reflection shield, lamp box the work of the device such as electrical part, optical gate at normal temperatures; Second task is under making UV light irradiation regional temperature maintain normal hot environment; 3rd task is cool down lamp tube-surface, prevents the overheated method of the thinner burning paper cooling of undertaking the printing of that causes from having air cooling, water cooling two kinds.Which kind of cooling means is selected to depend mainly on the inside and outside space of lamp box.If place the narrow space of lamp box in printing machine, lamp box outer ventilation circuit is obstructed just selects water cooling, otherwise just uses air cooling.
Before production, on the upper inking roller of this unit of the same colour having installed UV uv equipment, assemble suitable half tone, half tone parameter is ink cell 30 ~ 70 μ, netting twine 60 ~ 90 line/centimetre, revise concrete half tone parameter according to the actual needs of inking amount; Choose suitable UV ink, this ink, based on bright chromatic colour, is put into black groove UV ink for subsequent use, is avoided illumination.
During production, first do not install on other unit of UV uv equipment in gravure printing apparatus, adopt traditional typography to print other colors (or not printing any color) such as the background color of tipping paper and complexion; Then the paper after undertaking the printing of is imported the unit having installed UV uv equipment, the switch in UV lamp source is synchronous with printing paper feed, according to speed and the inking amount demand of printing paper feed, regulates the radical of the UV fluorescent tube of needs unlatching; Adopt UV ink to carry out the printing of tipping paper trade mark, controlling inking amount is 0 ~ 15g/m
2, directly cut and can obtain product after dried tipping paper rolling.
Example 1:
On the unit last of the same colour of multicolored gravure printing apparatus, UV uv equipment is installed, adopts uviol lamp as energy source, fluorescent tube wave-length coverage is 210 ~ 450nm, energy intensity 80 ~ 240w/cm, arranges three fluorescent tubes in one plane, this plane is parallel with the paper plane of undertaking the printing of, at a distance of 180mm.
Before production, the upper inking roller of last unit of the same colour assembles suitable half tone, half tone parameter is ink cell 40 μ, netting twine 80 line/centimetre, in the black groove of correspondence, put into the UV ink containing Cu-Zn alloy powder, monomer and prepolymer are fat-soluble, avoid illumination.
Start printing equipment to produce, controlling paper speed is 60m/min, and UV fluorescent tube unlatching work while paper runs, only open two UV lamp works when paper runs, the inking amount of control UV ink is 5 ~ 10g/m
2.Directly cut after the dried tipping paper rolling of UV and namely obtain product.Stop printing, UV equipment is closed simultaneously.
Example 2:
On the unit last of the same colour of multicolored gravure printing apparatus, UV uv equipment is installed, adopts uviol lamp as energy source, fluorescent tube wave-length coverage is 210 ~ 450nm, energy intensity 80 ~ 240w/cm, arranges three fluorescent tubes in one plane, this plane is parallel with the paper plane of undertaking the printing of, at a distance of 120mm.
Before production, the upper inking roller of last unit of the same colour assembles suitable half tone, half tone parameter is ink cell 50 μ, netting twine 75 line/centimetre, in the black groove of correspondence, put into the UV ink containing Cu-Zn alloy powder, monomer and prepolymer are fat-soluble, avoid illumination; Put into conventional gravure ink in the black groove of the first and second look units, prepare background color and the complexion of printing tipping paper.
Start printing equipment to produce, controlling paper speed is 90m/min, and UV fluorescent tube unlatching work while paper runs, only open two UV lamp works when paper runs, the inking amount of control UV ink is 5 ~ 15g/m
2.First make body paper enter the first and second units, carry out conventional gravure, print background color and the complexion of tipping paper, then paper is imported last unit of the same colour, carry out the UV printing of trade mark, after dry, rolling is cut and is namely obtained product.Stop printing, UV equipment is closed simultaneously.
Example 3:
On the unit last of the same colour of multicolored gravure printing apparatus, UV uv equipment is installed, adopts uviol lamp as energy source, fluorescent tube wave-length coverage is 210 ~ 450nm, energy intensity 80 ~ 240w/cm, arranges three fluorescent tubes in one plane, this plane is parallel with the paper plane of undertaking the printing of, at a distance of 250mm.
Before production, the upper inking roller of last unit of the same colour assembles suitable half tone, half tone parameter is ink cell 60 μ, netting twine 70 line/centimetre, in the black groove of correspondence, put into the UV ink containing Cu-Zn alloy powder, monomer and prepolymer are water miscible, avoid illumination; Put into conventional gravure ink in the black groove of the first and second look units, prepare background color and the complexion of printing tipping paper.
Start printing equipment to produce, controlling paper speed is 90m/min, and UV fluorescent tube unlatching work while paper runs, open three UV lamp works when paper runs, the inking amount of control UV ink is 5 ~ 15g/m
2.First make body paper enter the first and second units, carry out conventional gravure, print background color and the complexion of tipping paper, then paper is imported last unit of the same colour, carry out the UV printing of trade mark, after dry, rolling is cut and is namely obtained product.Stop printing, UV equipment is closed simultaneously.
Claims (7)
1. a printing equipment, is characterized in that, certain unit of the same colour of this printing equipment is provided with UV uv equipment; Described UV uv equipment comprises at least one ultraviolet source, and described ultraviolet source place plane is parallel with the paper plane of undertaking the printing of; Described ultraviolet source is 120mm ~ 280mm with the distance of the paper of undertaking the printing of; UV ink is filled with in the black groove being provided with the unit of described UV uv equipment.
2. printing equipment according to claim 1, is characterized in that, described UV uv equipment is fixed on the unit last of the same colour of printing equipment.
3. printing equipment according to claim 2, is characterized in that, the half tone parameter on the upper inking roller of described last unit of the same colour is ink cell 30 ~ 70 μ, netting twine 60 ~ 90 line/centimetre.
4. printing equipment according to claim 3, is characterized in that, described UV uv equipment comprises three ultraviolet lamp tubes be arranged side by side; The wave-length coverage of every root ultraviolet lamp tube is 210 ~ 450nm, and energy intensity is 80 ~ 240w/cm.
5. printing equipment according to claim 2, is characterized in that, is fixed with blast connection above described UV uv equipment; Described blast connection is communicated with wind cabinet.
6. printing equipment according to claim 2, is characterized in that, described ultraviolet lamp tube is located in reflection shield, is provided with first group of circulating water pipe between described reflection shield and described ultraviolet lamp tube; Described first group of circulating water pipe is communicated with water tank.
7. printing equipment according to claim 6, is characterized in that, described in the paper lower surface of undertaking the printing of and second group of circulating water pipe wall contacts; Described second group of circulating water pipe is communicated with water tank.
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CN201520142915.6U CN204914883U (en) | 2015-03-13 | 2015-03-13 | Printing device |
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CN201520142915.6U CN204914883U (en) | 2015-03-13 | 2015-03-13 | Printing device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104626741A (en) * | 2015-03-13 | 2015-05-20 | 湖南中烟工业有限责任公司 | Printing equipment and method for printing tipping paper used for cigarettes |
CN105856828A (en) * | 2016-03-29 | 2016-08-17 | 深圳市虎成科技有限公司 | PCB ink curing method and curing machine |
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2015
- 2015-03-13 CN CN201520142915.6U patent/CN204914883U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104626741A (en) * | 2015-03-13 | 2015-05-20 | 湖南中烟工业有限责任公司 | Printing equipment and method for printing tipping paper used for cigarettes |
CN105856828A (en) * | 2016-03-29 | 2016-08-17 | 深圳市虎成科技有限公司 | PCB ink curing method and curing machine |
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