CN204914301U - A compounding banburying system for PVC floor production line - Google Patents
A compounding banburying system for PVC floor production line Download PDFInfo
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- CN204914301U CN204914301U CN201520530912.XU CN201520530912U CN204914301U CN 204914301 U CN204914301 U CN 204914301U CN 201520530912 U CN201520530912 U CN 201520530912U CN 204914301 U CN204914301 U CN 204914301U
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- speed mixer
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Abstract
The utility model discloses a compounding banburying system for PVC floor production line, wherein, mix the pan feeding mouth that bottom discharge mouth connection low -speed quick -witted and high -speed mixer mixes the machine including high -speed mixer and low -speed, the bottom discharge mouth that low -speed mixes the machine divide into two the tunnel, connect first storage silo and second storage silo respectively, it is first, the lower extreme discharge gate of second storage silo loops through firstly respectively, second vibration tripper, it is first, the 2nd screw feeder, it is first, the 2nd force cell sensor connects firstly, the pneumatic diverter valve of second, it is first, the lower extreme valve port of the pneumatic diverter valve of second respectively divide into two the tunnel, connect two banbury mixers respectively, high -speed mixer's input is used for the input of PVC batching and DOP, DINP combination batching, and the input that low -speed mixes the machine is used for the input of calcium carbonate batching.
Description
Technical field
The utility model relates to the production and processing technical field of PVC floor, particularly a kind of batch mixing banburying system for PVC floor production line and application thereof.
Background technology
PVC floor is popular a kind of Novel light body floor decorative material in the world today, also referred to as " light body ground material "; A kind of product very popular in Japan and Korea S that are American-European and Asia, abroad fashionable, Chinese market is entered from the beginning of the eighties, so far big and medium-sized cities at home have obtained general accreditation, use widely, the various places such as such as family, hospital, school, office building, factory, public place, supermarket, business, stadiums; " PVC floor " just refers to the floor adopting pvc material to produce.Concrete be exactly with polyvinyl chloride and copolymer resins thereof for primary raw material, add the auxiliary materials such as filler, plasticizer, stabilizing agent, colouring agent, on sheet continuous base material, coated technique or through rolling, extruding or extrusion process produces.
Adopt coating process in existing PVC floor production line, rubbing method technique is numerous in variety more, and pattern variability is large, and productivity ratio is high, and output is large, and product specification is higher, but need use PVC paste resin; Generally, the polyvinyl chloride plastisol material prepared is coated on base material by apparatus for coating by rubbing method technological requirement, through pregel and cooling press polish, base material is just enclosed the certain thickness Corvic of one deck; Polyvinyl chloride plastisol is, by formula, PVC paste resin is scattered in the homogeneous colloidal dispersion formed in plasticizer by forceful action.
The existing large portion of paste resin yield for the production of artificial leather etc., every annual consumption about more than 20,000 ton, wherein more than 10,000 ton of dependence on import, therefore domestic PVC paste resin is natively very nervous, cannot meet the demand of plastic floor introduction of production line to paste resin; Therefore the raw material supply problem of PVC paste resin is put in face of us very shrilly; And domestic paste resin belongs to universal resin substantially, stick with paste viscosity and belong to medium, the needs of multi items user can not be adapted to; Except paste resin, the supply also difficulties of plasticizer, due to butanols and octanol lack of material, plasticizer is more nervous.
Utility model content
Technical problem to be solved in the utility model is, overcome the shortcoming of prior art, a kind of batch mixing banburying system for PVC floor production line and application thereof are provided, can fast and accurately PVC raw material, calcium carbonate raw material, DOP, DINP raw material be controlled, supply and be mixed, substantially increase operating efficiency, decrease the waste of raw material, effectively reduce production cost.
In order to solve above technical problem, the utility model provides a kind of batch mixing banburying system for PVC floor production line, comprise high-speed mixer and low speed mixer and the bottom discharge mouth of high-speed mixer connects the feeding mouth of low speed mixer, the bottom discharge mouth of low speed mixer is divided into two-way, connect the first storage bin and the second storage bin respectively, first, the lower end discharging opening of the second storage bin is respectively successively by first, second vibration discharger, first, second feeding screw, first, second force cell connects first, second pneumatic transfer valve, first, the lower end valve port of the second pneumatic transfer valve is respectively divided into two-way, connect two banburies respectively,
The input of high-speed mixer is used for the input of PVC batching and DOP, DINP combined ingredient, and the input of low speed mixer is used for the input of calcium carbonate batching.
Technique effect: the batch mixing banburying system for PVC floor production line designed by the utility model can adapt to the requirement of ultra-large PVC floor production line, simultaneously, according to PVC raw material, calcium carbonate, DOP, the self property of DINP, the mixer of different size is selected to mix, and by rational banbury layout, ensure that the accurate operation of links operation, during practical operation, PLC or long-range industry control section can be adopted effectively can either to control complete equipment, greatly save human cost, improve the efficiency of production, decrease the waste of raw material, effectively reduce production cost.
The technical scheme that the utility model limits further is:
Further, the aforesaid batch mixing banburying system for PVC floor production line, also comprise central dust remover, the output of central dust remover connects high-speed mixer, low speed mixer and first, second storage bin respectively, also comprise auxiliary agent to feed intake storehouse, the feed intake bottom discharge mouth in storehouse of auxiliary agent connects high-speed mixer by Pneumatic butterfly valve, is also respectively equipped with Pneumatic butterfly valve between first, second force cell and first, second pneumatic transfer valve.
The aforesaid batch mixing banburying system for PVC floor production line, the specification of high-speed mixer is 200KW, and the specification of low speed mixer is 37KW, and the specification of first, second storage bin is 6m
3, the specification of first, second vibration discharger is 0.25KW, and the specification of first, second feeding screw is 4KW, and the specification of first, second force cell is LCS200.
Technique effect: the utility model can adapt to the supply requirement of ultra-large floor production line, especially under PVC prepares burden that the conveying capacity of induction system can reach that 3-4T is per hour, the conveying capacity of calcium carbonate batching induction system can reach 4-6T situation hourly, during practical operation, PLC or long-range industry control section can be adopted effectively can either to control complete equipment, greatly save human cost, improve the efficiency of production, decrease the waste of raw material, effectively reduce production cost.
Accompanying drawing explanation
The structure principle chart of the batch mixing banburying system for PVC floor production line of Fig. 1 designed by the utility model; Wherein, 1-high-speed mixer, 2-low speed mixer, 3-first storage bin, 4-second storage bin, 5-first vibration discharger, 6-second vibration discharger, 7-first feeding screw, 8-second feeding screw, 9-first force cell, 10-second force cell, the pneumatic transfer valve of 11-first, the pneumatic transfer valve of 12-second, 13-banbury, 14-central dust remover, 15-auxiliary agent feeds intake storehouse, 16-Pneumatic butterfly valve.
Detailed description of the invention
Structure as shown in Figure 1, a kind of batch mixing banburying system for PVC floor production line that the present embodiment provides, comprise high-speed mixer and low speed mixer and the bottom discharge mouth of high-speed mixer connects the feeding mouth of low speed mixer, the bottom discharge mouth of low speed mixer is divided into two-way, connect the first storage bin and the second storage bin respectively, first, the lower end discharging opening of the second storage bin is respectively successively by first, second vibration discharger, first, second feeding screw, first, second force cell connects first, second pneumatic transfer valve, first, the lower end valve port of the second pneumatic transfer valve is respectively divided into two-way, connect two banburies respectively,
The input of high-speed mixer is used for the input of PVC batching and DOP, DINP combined ingredient, and the input of low speed mixer is used for the input of calcium carbonate batching;
In actual production, design PVC batching induction system, comprise the batch turning station vertically arranged and the first pulse filter be arranged on batch turning station, the top at batch turning station is provided with centrifugal blower and its lower end discharging opening connects the first conveyance conduit, one end of first conveyance conduit connects the output of roots blower, the other end connects its top feed mouth of PVC feed bin, and its top feed mouth position of PVC feed bin is also provided with the second pulse filter;
The lower end discharging opening of PVC feed bin connects the upper input of the first electronic scale by the second conveyance conduit and the lower output of electronic scale connects high-speed mixer, the top of the first electronic scale is also provided with the 3rd pulse filter, and the gas outlet, top of the 3rd pulse filter connects vavuum pump;
The lower sides at batch turning station is also provided with level-sensing device, and lower end, batch turning station discharging opening is connected with the first conveyance conduit by rotary valve;
The sidewall of PVC feed bin is provided with three level-sensing devices along its length at equal intervals, lays respectively at the upper, middle and lower portion of PVC feed bin, between the lower output of electronic scale and PVC floor production line batch mixing banburying system, be also provided with Pneumatic butterfly valve;
Aeration valve, pneumatic ball valve and pipe cleaning valve is provided with successively along material transferring direction between PVC feed bin and electronic scale;
Design calcium carbonate batching induction system, comprise the calcium carbonate feed bin vertically arranged, the top feeding mouth of calcium carbonate feed bin is provided with the 4th pulse filter, its bottom discharging opening vertically connects the feeding end of conveying pot after the 3rd vibration discharger, also comprise air supplying system conveying pot being carried out to air feed, the discharge end of conveying pot connects the top feeding mouth of Calcium Carbonate Filtration bucket through the 3rd conveyance conduit;
The top of Calcium Carbonate Filtration bucket is provided with the 5th pulse filter and its bottom discharging opening connects PVC floor production line batch mixing banburying system successively after the 4th vibration discharger, the 3rd feeding screw, the second electronic scale;
Air supplying system comprises the air compressor machine, air-filtering drying machine and the gas tank that set gradually along air feed direction, and the output of gas tank connects the air feed end of conveying pot;
3rd is disposed with two pneumatic gate valves along material falling direction between vibration discharger and conveying pot, a pneumatic gate valve is provided with between 4th vibration discharger and the 3rd feeding screw, Pneumatic butterfly valve is provided with between second electronic scale and PVC floor production line batch mixing banburying system, the sidewall of calcium carbonate feed bin is provided with three level-sensing devices along its length at equal intervals, lays respectively at the upper, middle and lower portion of calcium carbonate feed bin;
Design DOP, DINP combined ingredient induction system, comprise the DOP feed bin and DINP feed bin that vertically arrange and the charging aperture of DOP feed bin and DINP feed bin is all positioned at its top, the bottom discharging opening of DOP feed bin connects the first liquid material bucket by the first oil transfer pump and the 4th conveyance conduit successively, and the location discharging opening of DINP feed bin connects the second liquid material bucket by the second oil transfer pump and the 5th conveyance conduit successively;
The blanking port of first, second liquid material bucket jointly connects the top charging aperture of the 3rd liquid material bucket and is provided with liquid electronic scale in the 3rd liquid material bucket, and the bottom blanking port of the 3rd liquid material bucket connects high-speed mixer;
An operated pneumatic valve is respectively equipped with between the bottom discharging opening of DOP feed bin, DINP feed bin and first, second oil transfer pump, four, an operated pneumatic valve is respectively equipped with between the 5th conveyance conduit and first, second liquid material bucket, be respectively equipped with an operated pneumatic valve between the blanking port of first, second liquid material bucket and the 3rd liquid material bucket, between the bottom blanking port of the 3rd liquid material bucket and PVC floor production line batch mixing banburying system, be provided with an operated pneumatic valve;
The upper and lower part sidewall of DOP feed bin and DINP feed bin is equipped with liquid level gauge, the upper and lower part sidewall of first and second liquid material bucket is equipped with liquid level gauge.
The aforesaid batch mixing banburying system for PVC floor production line, also comprise central dust remover, the output of central dust remover connects high-speed mixer, low speed mixer and first, second storage bin respectively, also comprise auxiliary agent to feed intake storehouse, the feed intake bottom discharge mouth in storehouse of auxiliary agent connects high-speed mixer by Pneumatic butterfly valve, is also respectively equipped with Pneumatic butterfly valve between first, second force cell and first, second pneumatic transfer valve;
In actual production, we select the specification of high-speed mixer to be 200KW as required, and the specification of low speed mixer is 37KW, and the specification of first, second storage bin is 6m
3, the specification of first, second vibration discharger is 0.25KW, and the specification of first, second feeding screw is 4KW, and the specification of first, second force cell is LCS200;
The specification of roots blower is 22KW, and the specification of rotary valve is 1.5KW, and the specification of centrifugal blower is the volume of 2.2KW, LVC feed bin is 150m
3, vacuum pump size is 15KW;
The specification of calcium carbonate feed bin is 200m
3, the specification of the 3rd vibration discharger is 0.55KW, and the specification of conveying pot is 0.6m
3, the specification of Calcium Carbonate Filtration bucket is 6m
3, the specification of the 4th vibration discharger is 0.25KW, and the specification of the 3rd feeding screw is 1.5KW, and the specification of the second electronic scale is 2.2KW;
The specification of DOP feed bin and DINP feed bin is 50m
3, first, second oil transportation pump size is 5.5KW, and the specification of first, second liquid material bucket is 50L, and the specification of the 3rd liquid material bucket is 30L.
The operation principle of the present embodiment is: first, PVC batching induction system and DOP, DINP combined ingredient induction system mix in mass transport to high-speed mixer, calcium carbonate batching induction system mixes in mass transport to low speed mixer, and mixed mass transport to low speed mixer carries out in mixing by high-speed mixer subsequently;
Low speed mixer is respectively by mass transport to the first storage bin that mixes and the second storage bin, material first, second vibration discharger again through first, second storage bin lower end, first, second feeding screw, first, second force cell are to first, second pneumatic transfer valve, the lower end valve port of first, second pneumatic transfer valve is respectively divided into two-way, connect two banburies respectively, then material finally enters in four banburies and carries out banburying operation.
Above embodiment is only and technological thought of the present utility model is described; protection domain of the present utility model can not be limited with this; every technological thought according to the utility model proposes, any change that technical scheme basis is done, all falls within the utility model protection domain.
Claims (3)
1. the batch mixing banburying system for PVC floor production line, it is characterized in that, comprise high-speed mixer and low speed mixer and the bottom discharge mouth of described high-speed mixer connects the feeding mouth of low speed mixer, the bottom discharge mouth of described low speed mixer is divided into two-way, connect the first storage bin and the second storage bin respectively, described first, the lower end discharging opening of the second storage bin is respectively successively by first, second vibration discharger, first, second feeding screw, first, second force cell connects first, second pneumatic transfer valve, described first, the lower end valve port of the second pneumatic transfer valve is respectively divided into two-way, connect two banburies respectively,
The input of described high-speed mixer is used for the input of PVC batching and DOP, DINP combined ingredient, and the input of described low speed mixer is used for the input of calcium carbonate batching.
2. the batch mixing banburying system for PVC floor production line according to claim 1, it is characterized in that, also comprise central dust remover, the output of described central dust remover connects high-speed mixer, low speed mixer and first, second storage bin respectively, also comprise auxiliary agent to feed intake storehouse, the feed intake bottom discharge mouth in storehouse of described auxiliary agent connects high-speed mixer by Pneumatic butterfly valve, is also respectively equipped with Pneumatic butterfly valve between first, second force cell described and first, second pneumatic transfer valve.
3. the batch mixing banburying system for PVC floor production line according to claim 2, is characterized in that, the specification of described high-speed mixer is 200KW, and the specification of described low speed mixer is 37KW, and the specification of first, second storage bin described is 6m
3, the specification of first, second vibration discharger described is 0.25KW, and the specification of first, second feeding screw described is 4KW, and the specification of first, second force cell described is LCS200.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520530912.XU CN204914301U (en) | 2015-07-21 | 2015-07-21 | A compounding banburying system for PVC floor production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520530912.XU CN204914301U (en) | 2015-07-21 | 2015-07-21 | A compounding banburying system for PVC floor production line |
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| Publication Number | Publication Date |
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| CN204914301U true CN204914301U (en) | 2015-12-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520530912.XU Expired - Fee Related CN204914301U (en) | 2015-07-21 | 2015-07-21 | A compounding banburying system for PVC floor production line |
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| CN (1) | CN204914301U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104999585A (en) * | 2015-07-21 | 2015-10-28 | 江苏锐升新材料有限公司 | Mixing system for PVC floor production line and application thereof |
-
2015
- 2015-07-21 CN CN201520530912.XU patent/CN204914301U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104999585A (en) * | 2015-07-21 | 2015-10-28 | 江苏锐升新材料有限公司 | Mixing system for PVC floor production line and application thereof |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151230 Termination date: 20180721 |