CN204914176U - Cement pipe automatic control evaporates foster system - Google Patents
Cement pipe automatic control evaporates foster system Download PDFInfo
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- CN204914176U CN204914176U CN201520681822.0U CN201520681822U CN204914176U CN 204914176 U CN204914176 U CN 204914176U CN 201520681822 U CN201520681822 U CN 201520681822U CN 204914176 U CN204914176 U CN 204914176U
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Abstract
The utility model provides a cement pipe automatic control evaporates foster system belongs to cement pipe material steaming apparatus field, support the cover including steam device, control cabinet and a plurality of evaporating, the cover intercommunication is supported with a plurality of evaporating respectively through a plurality of steam branch roads to the steam device, and steam props up and is provided with electric valve on the road, and electric valve is connected with the control cabinet electricity, be provided with the temperature transducer in evaporating foster cover, the temperature transducer is connected with the control cabinet electricity. The utility model provides a cement pipe automatic control evaporates foster system can realize evaporating the sequencing and the automation of the process of supporting, can realize that equipment operating condition is visual, has improved the accuracy of temperature measurement and the sensitivity of control, has improved tubular product and has evaporated foster quality, has reduced operating personnel's intensity of labour, makes steam use the intensification, has improved the steam availability factor.
Description
Technical field
The utility model relates to concrete plug steaming apparatus field, automatically controls steam-cured system in particular to a kind of pipe of concrete.
Background technology
At present, in the production process of concrete plug (such as PCCP, PCP), after in pipe die, the work of cast concrete completes, good steam-cured cover must be hidden, in steam-cured cover, pass into steam by special thermometric personnel manual unlocking valve and carry out the steam curing of tubing, in addition, in maintenance processes, thermometric personnel must according to specific steam curing process requirement, constantly use glass-stem thermometer to measure the temperature in steam-cured cover and constantly regulate steam supply valve to make steam curing temperature requires to carry out to heat up according to steam curing process, constant temperature and cooling.In whole steam-cured process, logical vapour, stop vapour, steam flow regulate and the measurement of steam curing temperature all by carrying out manually, have that workload is large, operation and the drawback such as control efficiency is low, control accuracy is low, be unfavorable for the guarantee of tubing steaming quality and effective utilization of steam, easily cause mass defect and energy waste.
Utility model content
The utility model provides a kind of pipe of concrete and automatically controls steam-cured system, is intended to improve the problems referred to above.
The utility model is achieved in that
A kind of pipe of concrete controls steam-cured system automatically, comprises steam unit, console and some steam-cured covers;
Described steam unit is communicated with some described steam-cured covers respectively by some steam branch roads, and described steam branch road is provided with electrically operated valve, and described electrically operated valve is electrically connected with described console;
Be provided with temperature transducer in described steam-cured cover, described temperature transducer is electrically connected with described console.
Further, also electrical control cubicles is comprised;
Described electrically operated valve is electrically connected with described electrical control cubicles, and described temperature transducer is electrically connected with described electrical control cubicles, and described electrical control cubicles is electrically connected with described console.
By arranging electrical control cubicles, the temperature data of temperature transducer monitoring gained can be received, and this temperature data is processed, then the temperature data after process is transferred to console, so that console is monitored.In addition, electrical control cubicles is electrically connected with electrically operated valve, can be regulated by electrical control cubicles to the opening and closing of electrically operated valve.
Further, described electrical control cubicles is provided with electrical instrumentation and switch, described switch is electrically connected with described electrically operated valve, and described electrical instrumentation is electrically connected with described temperature transducer.
Electrical instrumentation in electrical control cubicles can collect the temperature that process temperature transducer records, and feeds back to console.Switch can control the action of electrically operated valve, realizes the manual operation of electrically operated valve, console break down be difficult to control electrically operated valve or some emergencies time, control the opening and closing of electrically operated valve by switch manual.
Further, described electrical control cubicles is provided with manual operation interface, described manual operation interface is provided with some operation push-buttons, described electrical control cubicles is also provided with " opening large " indicator lamp and " turning down " indicator lamp.
Pressing operations button can realize the control of corresponding actions, and " open large " indicator lamp and " turning down " indicator lamp can opening large or being concerned about and playing suggesting effect electrically operated valve.
Further, described electrical control cubicles is also provided with alarm lamp.
By arranging alarm lamp, when something unexpected happened, alarm lamp gives the alarm, alert, to process accordingly.
Further, described electrical control cubicles is provided with some passages, some described passages are electrically connected with described console respectively, and described passage is electrically connected with described temperature transducer, and described passage is electrically connected with described electrically operated valve.
Temperature transducer one_to_one corresponding in passage in electrical control cubicles and steam-cured cover, and the temperature data that each temperature transducer records is transferred to console, console can be monitored the steam curing temperature of multiple steam-cured cover simultaneously in real time, when the steam curing temperature of wherein certain steam-cured cover needs to regulate, only need, by passage corresponding to this steam-cured cover, to control corresponding electrically operated valve and make corresponding action.
Further, described console and described electrical control cubicles pass through twisted pair line connection.The data communication between console and electrical control cubicles can be realized well by twisted-pair feeder.
Further, described electrically operated valve is electrical ball valve.
Electrical ball valve fluid resistance is little, and structure is simple, and volume is little, lightweight, easy to operate, and opening and closing is rapid, is convenient to remote control.Adopt electrical ball valve, the efficiency that improve operation and control, further increases the levels of precision of control.
Further, described steam branch road is also provided with hand-operated valve, and described hand-operated valve is series between described steam unit and described electrically operated valve.
This system is when normally working, and hand-operated valve often leaves, and when electrically operated valve breaks down, can close hand-operated valve, then dismantle and maintenance process electrically operated valve.
Further, the outer wall of described steam-cured cover is provided with accommodation device, and described temperature transducer is arranged on described accommodation device, and can be inserted in described steam-cured cover.
By arranging accommodation device, well temperature transducer can be received, when needs thermometric, only temperature transducer need be inserted in steam-cured cover also fixing, can thermometric be carried out.
The beneficial effects of the utility model are: the pipe of concrete that the utility model is obtained by above-mentioned design controls steam-cured system automatically, when carrying out steam-cured to pipe of concrete, cast concrete in pipe die, the good steam-cured cover of rear covering to be done, electrically operated valve is opened again by console, steam unit passes into steam and carries out steam-cured in steam-cured cover, temperature transducer in steam-cured cover carries out Real-Time Monitoring to the temperature of steam-cured cover, and temperature data is passed to console, console controls electrically operated valve according to monitored temperature data, regulate the unlatching of electrically operated valve, close, open large or turn down, steam curing temperature is regulated by the amount controlling to pass into steam, steam curing temperature is heated up according to steam curing process requirement, constant temperature and cooling.
The pipe of concrete that the utility model provides controls sequencing and the automation that steam-cured system can realize steam-cured process automatically, equipment working state can be realized visual, improve the accuracy of thermometric and the sensitivity of control, improve tubing steaming quality, reduce the labour intensity of operating personnel, steam is used intensive, improve steam service efficiency.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme of the utility model embodiment, be briefly described to the accompanying drawing used required in embodiment below, be to be understood that, the following drawings illustrate only some embodiment of the present utility model, therefore the restriction to scope should be counted as, for those of ordinary skill in the art, under the prerequisite not paying creative work, other relevant accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is the structural representation that pipe of concrete that the utility model embodiment provides controls steam-cured system automatically;
Fig. 2 is the structural representation that pipe of concrete that the utility model embodiment provides controls the electrical control cubicles of steam-cured system automatically.
Figure acceptance of the bid note is respectively:
Steam unit 101; Console 102; Steam-cured cover 103; Steam branch road 104; Electrically operated valve 105; Temperature transducer 106; Electrical control cubicles 107; Electrical instrumentation 108; Switch 109; Operation push-button 110; " open greatly " indicator lamp 111; " turn down " indicator lamp 112; Alarm lamp 113; Hand-operated valve 114.
Detailed description of the invention
At present, in the production process of concrete plug (such as PCCP, PCP), after in pipe die, the work of cast concrete completes, good steam-cured cover must be hidden, in steam-cured cover, pass into steam by special thermometric personnel manual unlocking valve and carry out the steam curing of tubing, in addition, in maintenance processes, thermometric personnel must according to specific steam curing process requirement, constantly use glass-stem thermometer to measure the temperature in steam-cured cover and constantly regulate steam supply valve to make steam curing temperature requires to carry out to heat up according to steam curing process, constant temperature and cooling.In whole steam-cured process, logical vapour, stop vapour, steam flow regulate and the measurement of steam curing temperature all by carrying out manually, have that workload is large, operation and the drawback such as control efficiency is low, control accuracy is low, be unfavorable for the guarantee of tubing steaming quality and effective utilization of steam, easily cause mass defect and energy waste.
Those skilled in the art are seeking a kind of instrument or the method for improving this problem for a long time always.
Given this, designer of the present utility model is by long-term exploration and trial, and experiment repeatedly and effort, constantly reforms and innovates, devise a kind of pipe of concrete and automatically control steam-cured system, sequencing and the automation of steam-cured process can be realized, can equipment working state be realized visual, improve the accuracy of thermometric and the sensitivity of control, improve tubing steaming quality, reduce the labour intensity of operating personnel, steam is used intensive, improve steam service efficiency.
For making the object of the utility model embodiment, technical scheme and advantage clearly, below in conjunction with the accompanying drawing in the utility model embodiment, technical scheme in the utility model embodiment is clearly and completely described, obviously, described embodiment is the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.Therefore, below to the detailed description of the embodiment of the present utility model provided in the accompanying drawings and the claimed scope of the present utility model of not intended to be limiting, but selected embodiment of the present utility model is only represented.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
Embodiment
Refer to Fig. 1, the pipe of concrete that the present embodiment provides automatically controls steam-cured system and comprises steam unit 101, console 102 and some steam-cured covers 103.Steam unit 101 is communicated with some steam-cured covers 103 respectively by some steam branch roads 104, and steam branch road 104 is provided with electrically operated valve 105, electrically operated valve 105 is electrically connected with console 102.Be provided with temperature transducer 106 in steam-cured cover 103, temperature transducer 106 is electrically connected with console 102.
The pipe of concrete that the present embodiment provides controls steam-cured system automatically, when carrying out steam-cured to pipe of concrete, cast concrete in pipe die, the good steam-cured cover 103 of rear covering to be done, electrically operated valve 105 is opened again by console 102, steam unit 101 passes into steam and carries out steam-cured in steam-cured cover 103, the temperature of temperature transducer 106 in steam-cured cover 103 to steam-cured cover 103 carries out Real-Time Monitoring, and temperature data is passed to console 102, console 102 controls electrically operated valve 105 according to monitored temperature data, regulate the unlatching of electrically operated valve 105, close, open large or turn down, steam curing temperature is regulated by the amount controlling to pass into steam, steam curing temperature is heated up according to steam curing process requirement, constant temperature and cooling.
In the present embodiment, console 102 is the operating platform with industrial computer, industrial computer is built with the automatic temperature-adjusting control software design of advanced person, by typing PCCP, the steam curing process of the pipe of concretes such as PCP requires (to comprise intensification, constant temperature, temperature fall time and each phase temperature etc.), steam curing process can require to be converted to temperature control curve by this temperature control software automatically, after steam-cured program is opened, temperature control software can be sampled to the steam curing temperature value of feedback high-frequency of temperature transducer 106, and contrast with the setting value of controlling curve, steam flow is controlled further by controlling electrically operated valve 105 action, thus realize the correction of steam curing temperature.
The pipe of concrete that the present embodiment provides controls sequencing and the automation that steam-cured system can realize steam-cured process automatically, equipment working state can be realized visual, improve the accuracy of thermometric and the sensitivity of control, improve tubing steaming quality, reduce the labour intensity of operating personnel, steam is used intensive, improve steam service efficiency.
The pipe of concrete provided at above-described embodiment controls, on the basis of the technical scheme of steam-cured system, further, to refer to Fig. 1 and Fig. 2 automatically, and this pipe of concrete automatically controls steam-cured system and also comprises electrical control cubicles 107.Electrically operated valve 105 is electrically connected with electrical control cubicles 107, and temperature transducer 106 is electrically connected with electrical control cubicles 107, and electrical control cubicles 107 is electrically connected with console 102.
By arranging electrical control cubicles 107, the temperature data that gained monitored by temperature transducer 106 can be received, and this temperature data is processed, then the temperature data after process is transferred to console 102, so that console 102 is monitored.In addition, electrical control cubicles 107 is electrically connected with electrically operated valve 105, can be regulated by electrical control cubicles 107 to the opening and closing of electrically operated valve 105.
Refer to Fig. 2, electrical control cubicles 107 is provided with electrical instrumentation 108 and switch 109, switch 109 is electrically connected with electrically operated valve 105, and electrical instrumentation 108 is electrically connected with temperature transducer 106.
Electrical instrumentation 108 in electrical control cubicles 107 can collect the temperature that process temperature transducer 106 records, and feeds back to console 102.Switch 109 can control the action of electrically operated valve 105, realizes the manual operation of electrically operated valve 105, console 102 break down be difficult to control electrically operated valve 105 or some emergencies time, by the opening and closing of switch 109 Non-follow control electrically operated valve 105.
Refer to Fig. 2, electrical control cubicles 107 is provided with manual operation interface, manual operation interface is provided with some operation push-buttons 110, electrical control cubicles 107 is also provided with " opening large " indicator lamp 111 and " turning down " indicator lamp 112.
Pressing operations button 110 can realize the control of corresponding actions, and " open large " indicator lamp 111 and " turning down " indicator lamp 112 can opening large or being concerned about and playing suggesting effect electrically operated valve 105.
Refer to Fig. 2, electrical control cubicles 107 is also provided with alarm lamp 113.By arranging alarm lamp 113, when something unexpected happened, alarm lamp 113 gives the alarm, alert, to process accordingly.
Electrical control cubicles 107 is provided with some passages, and some passages are electrically connected with console 102 respectively, and passage is electrically connected with temperature transducer 106, and passage is electrically connected with electrically operated valve 105.
Temperature transducer 106 one_to_one corresponding in passage in electrical control cubicles 107 and steam-cured cover 103, and the temperature data that each temperature transducer 106 records is transferred to console 102, console 102 can be monitored the steam curing temperature of multiple steam-cured cover 103 simultaneously in real time, when the steam curing temperature of wherein certain steam-cured cover 103 needs to regulate, only need the passage by this steam-cured cover 103 correspondence, control corresponding electrically operated valve 105 and make corresponding action.
Console 102 and electrical control cubicles 107 pass through twisted pair line connection.The data communication between console 102 and electrical control cubicles 107 can be realized well by twisted-pair feeder.
Refer to Fig. 1, electrically operated valve 105 is electrical ball valve.Electrical ball valve fluid resistance is little, and structure is simple, and volume is little, lightweight, easy to operate, and opening and closing is rapid, is convenient to remote control.Adopt electrical ball valve, the efficiency that improve operation and control, further increases the levels of precision of control.
Refer to Fig. 1, steam branch road 104 is also provided with hand-operated valve 114, hand-operated valve 114 is series between steam unit 101 and electrically operated valve 105.
This system is when normally working, and hand-operated valve 114 often leaves, and when electrically operated valve 105 breaks down, can close hand-operated valve 114, then dismantle and maintenance process electrically operated valve 105.
The outer wall of steam-cured cover 103 is provided with accommodation device, and temperature transducer 106 is arranged on accommodation device, and can be inserted in steam-cured cover 103.
By arranging accommodation device, well temperature transducer 106 can be received, when needs thermometric, only temperature transducer 106 need be inserted into steam-cured cover 103 interior and fixing, can thermometric be carried out.
In sum, refer to Fig. 1 and Fig. 2, the pipe of concrete that the present embodiment provides automatically controls steam-cured system and has following advantage at least:
1. thermometric is accurate, controls highly sensitive, contributes to improving steaming quality.Temperature transducer 106 feedback temperature shows in digital form on electrical instrumentation 108, the glass-stem thermometer that measuring tempeature uses than ever more accurately and eliminate error in reading, in addition, when vapour source ensures, system steam curing temperature can be controlled setting value ± 2 DEG C within the scope of, control highly sensitive and reaction speed fast, therefore steam curing temperature controls more accurate, contributes to improving steaming quality.
2. steam-cured data are preserved automatically, can truly, accurately, the change of the steam-cured overall process temperature of continuous print record and tendency, facilitate Quality Control personnel control steam curing temperature, search product quality problem.In addition, steam-cured record regularly can carry out copy and file, and conveniently consults.
3. steam-cured process programming, automation.After steam-cured requirement is arranged in software systems by parametric form, only need carry out manually starting steam-cured program, just can automatically complete without the need to manual intervention under the prerequisite that vapour source ensures quietly to stop, heat up, constant temperature, cooling overall process.
4. steam uses intensive.Console 102 can be monitored all steam-cured stations simultaneously, just can carry out immediately controlling and regulating once temperature exceeds setting range, avoids the larger steam supply fluctuation that manual control switch 109 valve causes, decreases waste of steam.
5. equipment working state is visual.Whole system can be observed according to the numerical value of the electrical instrumentation 108 on the computer of console 102 or switch board and judge the situation of change of steam curing temperature, and by the flicker of " open large " indicator lamp 111 and " turning down " indicator lamp 112 to judge the duty of electrically operated valve 105.Not only be convenient to the monitoring of thermometric personnel, more convenient maintenance personal is to machinery and the judgement of electrical malfunction and investigation.
The foregoing is only preferred embodiment of the present utility model, be not limited to the utility model, for a person skilled in the art, the utility model can have various modifications and variations.All within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (10)
1. pipe of concrete controls a steam-cured system automatically, it is characterized in that, comprises steam unit, console and some steam-cured covers;
Described steam unit is communicated with some described steam-cured covers respectively by some steam branch roads, and described steam branch road is provided with electrically operated valve, and described electrically operated valve is electrically connected with described console;
Be provided with temperature transducer in described steam-cured cover, described temperature transducer is electrically connected with described console.
2. pipe of concrete according to claim 1 controls steam-cured system automatically, it is characterized in that, also comprises electrical control cubicles;
Described electrically operated valve is electrically connected with described electrical control cubicles, and described temperature transducer is electrically connected with described electrical control cubicles, and described electrical control cubicles is electrically connected with described console.
3. pipe of concrete according to claim 2 controls steam-cured system automatically, it is characterized in that, described electrical control cubicles is provided with electrical instrumentation and switch, and described switch is electrically connected with described electrically operated valve, and described electrical instrumentation is electrically connected with described temperature transducer.
4. pipe of concrete according to claim 3 controls steam-cured system automatically, it is characterized in that, described electrical control cubicles is provided with manual operation interface, described manual operation interface is provided with some operation push-buttons, described electrical control cubicles is also provided with " opening large " indicator lamp and " turning down " indicator lamp.
5. pipe of concrete according to claim 4 controls steam-cured system automatically, it is characterized in that, described electrical control cubicles is also provided with alarm lamp.
6. pipe of concrete according to claim 2 controls steam-cured system automatically, it is characterized in that, described electrical control cubicles is provided with some passages, some described passages are electrically connected with described console respectively, described passage is electrically connected with described temperature transducer, and described passage is electrically connected with described electrically operated valve.
7. pipe of concrete according to claim 2 controls steam-cured system automatically, it is characterized in that, described console and described electrical control cubicles pass through twisted pair line connection.
8. pipe of concrete according to claim 1 controls steam-cured system automatically, it is characterized in that, described electrically operated valve is electrical ball valve.
9. pipe of concrete according to claim 1 controls steam-cured system automatically, it is characterized in that, described steam branch road is also provided with hand-operated valve, and described hand-operated valve is series between described steam unit and described electrically operated valve.
10. pipe of concrete according to claim 1 controls steam-cured system automatically, it is characterized in that, the outer wall of described steam-cured cover is provided with accommodation device, and described temperature transducer is arranged on described accommodation device, and can be inserted in described steam-cured cover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520681822.0U CN204914176U (en) | 2015-09-06 | 2015-09-06 | Cement pipe automatic control evaporates foster system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520681822.0U CN204914176U (en) | 2015-09-06 | 2015-09-06 | Cement pipe automatic control evaporates foster system |
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| CN204914176U true CN204914176U (en) | 2015-12-30 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113400450A (en) * | 2021-06-30 | 2021-09-17 | 上海原构建筑工程有限公司 | Production process flow of bare concrete prefabricated external wall panel |
| CN114670323A (en) * | 2022-03-31 | 2022-06-28 | 北京港创瑞博混凝土有限公司 | Steam curing device for concrete pipe and steam curing process thereof |
| CN115351890A (en) * | 2022-08-03 | 2022-11-18 | 北新绿色住宅有限公司 | Still kettle |
-
2015
- 2015-09-06 CN CN201520681822.0U patent/CN204914176U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113400450A (en) * | 2021-06-30 | 2021-09-17 | 上海原构建筑工程有限公司 | Production process flow of bare concrete prefabricated external wall panel |
| CN114670323A (en) * | 2022-03-31 | 2022-06-28 | 北京港创瑞博混凝土有限公司 | Steam curing device for concrete pipe and steam curing process thereof |
| CN114670323B (en) * | 2022-03-31 | 2023-08-29 | 北京港创瑞博混凝土有限公司 | Steam curing device for concrete pipe and steam curing process thereof |
| CN115351890A (en) * | 2022-08-03 | 2022-11-18 | 北新绿色住宅有限公司 | Still kettle |
| CN115351890B (en) * | 2022-08-03 | 2024-04-09 | 北新绿色住宅有限公司 | Still kettle |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
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| CP01 | Change in the name or title of a patent holder |
Address after: Qingtongxia City, Wuzhong City in the Ningxia Hui Autonomous Region Hexi 751600 Patentee after: Ningxia Qinglong Pipe Group Co.,Ltd. Address before: Qingtongxia City, Wuzhong City in the Ningxia Hui Autonomous Region Hexi 751600 Patentee before: NINGXIA QINGLONG PIPES INDUSTRY Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200519 Address after: 065201 No. 315, Yanchang Road, Yanjiao Development Zone, Sanhe City, Langfang City, Hebei Province Patentee after: SANHE JINGLONG NEW PIPELINE Co.,Ltd. Address before: Qingtongxia City, Wuzhong City in the Ningxia Hui Autonomous Region Hexi 751600 Patentee before: Ningxia Qinglong Pipe Group Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220525 Address after: 751600 Hexi, Qingtongxia City, Wuzhong City, Ningxia Hui Autonomous Region Patentee after: Ningxia Qinglong Pipe Group Co.,Ltd. Address before: No.315 Yanchang Road, Yanjiao Development Zone, Sanhe City, Langfang City, Hebei Province 065201 Patentee before: SANHE JINGLONG NEW PIPELINE Co.,Ltd. |