CN204913037U - Solder flux heat preservation device - Google Patents
Solder flux heat preservation device Download PDFInfo
- Publication number
- CN204913037U CN204913037U CN201520703864.XU CN201520703864U CN204913037U CN 204913037 U CN204913037 U CN 204913037U CN 201520703864 U CN201520703864 U CN 201520703864U CN 204913037 U CN204913037 U CN 204913037U
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- solder flux
- inner bag
- cabinet body
- shell
- staving
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Abstract
The utility model provides a solder flux heat preservation device, cooperate the bung of installing including the staving with the staving, the staving includes inner bag, shell and heater strip, the inner bag includes inside hollow inner bag main part and follows the protruding interface part that stretches out of inner bag main part one end, the bore of interface part is less than the bore of inner bag main part, the interface part with the bung adaptation, outer clamshell is located the outside of inner bag main part to and has the clearance between the outer wall of inner bag main part, the heater strip lay in on the outer wall of inner bag main part to be located the clearance between inner bag and the shell. The utility model discloses utilize the heater strip to provide the heat, can make the solder flux keep in certain temperature, satisfy welding process and to the requirement of solder flux temperature, guarantee welding quality, be particularly suitable for the place and use winter, solved the solder flux heat -preserving container that uses in present place keep warm winter the effect poor, often need to come and go the problem that weld the change of material storehouse, practiced thrift the cost of labor, welded material storehouse administrative cost.
Description
Technical field
The utility model relates to the servicing unit of welding, particularly a kind of solder flux attemperator.
Background technology
For a large amount of modularization land formations of ocean platform, need group to, weld a large amount of structural tube and shaped steel, in heavy industry enterprises such as shipbuildings, submerged arc welding is conventional welding method, but the temperature of welding procedure to submerged arc welding flux has strict demand, can have a direct impact by welding quality if temperature is low.In order to ensure the weldquality of docking port, need to ensure that the temperature of solder flux meets certain requirement.Because welding scene is often in open-air atmosphere, solder flux temperature is subject to the impact of environment temperature, and therefore, the general solder flux heat-preserving container that adopts is incubated solder flux.
Traditional solder flux heat-preserving container is double-layer stainless steel barrel-like structure, and heat-preserving container is provided with two-layer barrel cover, is filled with thermal insulation foaming agent in the interlayer of Double-layer heat insulating barrel.When needing to use solder flux, open bung, shovel from bucket and get.But there is following shortcoming in conventional flux heat-preserving container:
1) heat-preserving container heat-insulating property is poor, particularly winter, and heat insulation effect is poor, and solder flux serviceability temperature can not effectively keep, and easily causes solder flux moist, and water content is comparatively large, reduces welding quality.
2) conventional flux heat-preserving container is not easy to carrying, and inconvenience got by solder flux shovel, there is certain potential safety hazard.And affect by its producing principle, can only on-the-spot be incubated, but scene does not have the effect of heating, the time has been grown submerged arc welding flux temperature in bucket and can constantly reduce.
3) in order to ensure the temperature of solder flux, site operation personnel need running check, when solder flux is lower than serviceability temperature, need be replaced by artificial reflow material storehouse or again be heated to baking room, repeatedly have bad luck, not only consume manpower and materials, and operating efficiency is lower, adds management cost and production cost.
Utility model content
The purpose of this utility model is to provide a kind of solder flux attemperator, solve heat-preserving container heat insulation effect in prior art poor, need round wlding storehouse, high, the ineffective problem of cost.
For solving the problems of the technologies described above, the utility model adopts following technical scheme: a kind of solder flux attemperator, comprises staving and coordinates the bung installed with staving; Described staving comprises inner bag, shell and heater strip; The cabinet body that inner bag comprises inner hollow and the interface portion protruded out from cabinet body one end; The bore of described interface portion is less than the bore of described cabinet body; Described interface portion and described bung adaptation; Jacket is located at the outside of described cabinet body, and and between the outer wall of cabinet body, there is gap; Heater strip is laid on the outer wall of described cabinet body, and in gap between inner bag and shell.
Preferably, described heater strip is evenly wire-wrapped in the outer wall of described cabinet body.
Preferably, the operating voltage of described heater strip is not higher than 36V.
Preferably, the outer wall of described shell is provided with groove; Described staving also comprises power supply indicator, and described power supply indicator is embedded in described groove, and is electrically connected with described heater strip.
Preferably, described staving also comprises heat preservation rock, and described heat preservation rock is filled in the gap between described shell and described cabinet body.
Preferably, described bung is for falling barrel shaped structure, and bung is provided with hollow layer, is filled with heat preservation rock in its hollow layer.
Preferably, the bore of described cabinet body is 260mm ~ 300mm, and the bore of described interface portion is 10mm ~ 15mm.
Preferably, described interface portion has gradient.
Preferably, the gap between described shell and described cabinet body is 20mm.
Preferably, the material of described inner bag, described shell and described bung is zinc coated sheet.
As shown from the above technical solution, advantage of the present utility model and good effect are: in solder flux attemperator of the present utility model, heater strip is utilized to provide heat, solder flux can be made to remain on certain temperature, meet the requirement of welding procedure to solder flux temperature, ensure welding quality, be particularly suitable for place and use winter, solve solder flux heat-preserving container heat insulation effect in the winter problem that is poor, that often need round wlding storehouse to change that existing place uses, save cost of labor, wlding library management cost.In this solder flux attemperator, the interface portion of inner bag has less bore, is designed by the closing in of this uniqueness, during operating personnel's onsite application, staving can be mentioned and directly pour solder flux into submerged arc welding machine hopper, need not shovel again and again by little scoop, reduce the heat radiation of opening part, be more conducive to temperature and control.Heater strip is built in the gap between shell and inner bag, and case surface, without additional structures such as obvious vigour parts, more can ensure the security of onsite application, not easily damaged.Attemperator stabilized structure, light and flexible, easy to make, be easy to promote.
Accompanying drawing explanation
Fig. 1 is the front view of the utility model solder flux attemperator preferred embodiment.
Fig. 2 is the top view of the utility model solder flux attemperator preferred embodiment.
Fig. 3 is the sectional view of the utility model solder flux attemperator preferred embodiment.
Description of reference numerals is as follows: 1, staving; 11, inner bag; 111, cabinet body; 112, interface portion; 12, shell; 121, groove; 13, heater strip; 14, heat preservation rock; 2, bung; 21, heat preservation rock; 3, handle.
Detailed description of the invention
The exemplary embodiment embodying the utility model feature & benefits will describe in detail in the following description.Be understood that the utility model can have various changes on different embodiments, it neither departs from scope of the present utility model, and explanation wherein and to be shown in be use when explain in essence, and be not used to limit the utility model.
Consult Fig. 1 to Fig. 3, in the preferred embodiment of the utility model solder flux attemperator, solder flux attemperator comprises staving 1 and coordinates the bung 2 installed with staving 1.
As shown in Figure 3, staving 1 comprises inner bag 11, shell 12, heater strip 13, and is more preferably also provided with heat preservation rock 14.
The cabinet body 111 that inner bag 11 comprises inner hollow and the interface portion 112 protruded out from cabinet body 111 upper end, cabinet body 111 is in order to hold solder flux, and interface portion 112 is then for making solder flux pour out in use.The bore of interface portion 112 is less than the bore of cabinet body 111, and interface portion 112 is adaptive with bung 2.
Shell 12 covers at the outside of cabinet body 111, and and has gap between the outer wall of cabinet body 111.Shell 12 and cabinet body 111 are roughly coaxially arranged, and more preferably, the gap between shell 12 and cabinet body 111 is 20mm, and this gap width effectively can ensure use capacity in bucket, and has prepared enough packing spaces for heat preservation rock 14.
Heater strip 13 is laid on the outer wall of cabinet body 111, and in gap between inner bag 11 and shell 12.In the present embodiment, heater strip 13 is wire-wrapped in the outer wall of cabinet body 111 in the shape of a spiral equably, ensures to heat equably solder flux in inner bag 11.
Heat preservation rock 14 is filled in the gap between shell 12 and cabinet body 111, by the inner coated for heater strip 13, ensure that the heat of heater strip 13 does not externally distribute, fully ensures the heat insulation effect of solder flux in inner bag 11.
In solder flux attemperator of the present utility model, heater strip 13 is utilized to provide heat, solder flux can be made to remain on certain temperature, meet the requirement of welding procedure to solder flux temperature, ensure welding quality, be particularly suitable for place to use winter, solve solder flux heat-preserving container heat insulation effect in the winter problem that is poor, that often need round wlding storehouse to change that existing place uses, saved cost of labor, wlding library management cost.In this solder flux attemperator, the interface portion 112 of inner bag 11 has less bore, designed by the closing in of this uniqueness, during operating personnel's onsite application, staving 1 can be mentioned and directly pour solder flux into submerged arc welding machine hopper, need not shovel again and again by little scoop, reduce the heat radiation of opening part, be more conducive to temperature and control.Heater strip 13 is built in the gap between shell 12 and inner bag 11, and shell 12 surface, without additional structures such as obvious vigour parts, more can ensure the security of onsite application, not easily damaged.Attemperator stabilized structure, light and flexible, easy to make, be easy to promote.
The size of staving 1 designs according to required capacity, and in a preferred embodiment, staving 1 entirety is cylindrical structure, and inner bag 11 diameter is 260mm ~ 300mm, height 300mm ~ 350mm, meets on-the-spot one day solder consumption.Accordingly, the bore 10mm ~ 15mm of the interface portion 112 of inner bag 11, can make solder flux pour out smoothly, and interface portion 112 bore reduces the heat radiation decreasing opening part as much as possible, improves heat insulation effect.
The height of interface portion 112 is generally at 5mm ~ 10mm, and more preferably, interface portion 112 has gradient, and its cross section becomes micro-trapezoidal design, reaches more excellent sealing effectiveness so that coordinate with bung 2.
Bung 2 is for falling barrel shaped structure, and it is highly at least greater than the height of interface portion 112, and bung 2 is covered in interface portion 112.Bung 2 is double-layer shell structure, is provided with hollow layer between double Shell, is filled with heat preservation rock 21 in its hollow layer, ensures heat insulation effect.
In this solder flux attemperator, utilize heater strip 13 heat and staving 1, bung 2 inside holding rock wool 14,21 insulation match, optimization is heated, heat insulation effect, ensure that solder flux temperature is not less than submerged arc welding flux onsite application technological requirement, in the subzero 15 DEG C of environment of on-the-spot test, in bucket, temperature reaches between 95 DEG C to 110 DEG C, definitely meets the requirement of On-site Welding Technology to submerged arc welding flux temperature.
Further, heater strip 13 operating voltage adopted in the utility model, not higher than 36V, is the safe voltage scope of human body, fundamentally avoids the danger of electric shock, ensures site safety.Operating voltage such as can be adopted to be the heater strip 13 of 36V, because the output voltage of the welding machine of onsite application is generally 36V, therefore in use, directly heater strip 13 can be connected on on-the-spot hand welding machine or three station welding machines, welding machine ground wire, electrode holder line can be heated, use without the need to transformation, execute-in-place is convenient.
For ease of indicating the duty of heater strip 13, more preferably, also can arrange power supply indicator (not shown) on staving 1, power supply indicator is electrically connected with heater strip 13, and overhauling in time for line fault provides instruction.The outer wall of shell 12 is provided with the groove 121 that can hold power supply indicator, and power supply indicator is embedded in groove 121, and makes power supply indicator not protrude from shell 12 for good, avoids causing breakage because colliding during long-term onsite application.
In solder flux attemperator of the present utility model, inner bag 11, shell 12 and bung 2 all adopt zinc coated sheet to make, and selecting that cost of manufacture is more much lower than stainless steel cost of manufacture, staving 1 is conducted oneself with dignity and also alleviating of zinc coated sheet is a lot, but also prevents corrosion.When effective storing capacity 20kg, welding attemperator can be controlled from focusing on about 2kg, onsite application light and flexible.
This solder flux attemperator Making programme is roughly: the inner bag 11 first making suitable dimension according to desired volume; Through calculating and considering heating effect, heater strip 13 uniform winding is peripheral in inner bag 11; Make shell 12 again, ensure the gap size between shell 12 and inner bag 11; Inner bag 11 is put into shell 12 bottom shell 12, the joint of heater strip 13 is drawn; Heat preservation rock 14 beyond the Great Wall in gap between shell 12 and inner bag 11; Finally the bottom of shell 12 is shut.In addition, the lateral wall of shell 12 and bung 2 are also respectively equipped with handle 3, handled easily.Solder flux attemperator manufacturing process can adopt manual panel beating, rivet to make completely, easy to make.
Although describe the utility model with reference to several exemplary embodiment, should be appreciated that term used illustrates and exemplary and nonrestrictive term.Specifically can implement in a variety of forms due to the utility model and not depart from spirit or the essence of utility model, so be to be understood that, above-mentioned embodiment is not limited to any aforesaid details, and explain widely in the spirit and scope that should limit in claim of enclosing, therefore fall into whole change in claim or its equivalent scope and remodeling and all should be claim of enclosing and contained.
Claims (10)
1. a solder flux attemperator, comprises staving and coordinates the bung installed with staving; It is characterized in that, described staving comprises:
Inner bag, the cabinet body comprising inner hollow and the interface portion protruded out from cabinet body one end; The bore of described interface portion is less than the bore of described cabinet body; Described interface portion and described bung adaptation;
Shell, covers at the outside of described cabinet body, and and between the outer wall of cabinet body, there is gap;
Heater strip, is laid on the outer wall of described cabinet body, and in gap between inner bag and shell.
2. solder flux attemperator according to claim 1, is characterized in that, described heater strip is evenly wire-wrapped in the outer wall of described cabinet body.
3. solder flux attemperator according to claim 2, is characterized in that, the operating voltage of described heater strip is not higher than 36V.
4. the solder flux attemperator according to any one of claim 1-3, is characterized in that, the outer wall of described shell is provided with groove;
Described staving also comprises power supply indicator, and described power supply indicator is embedded in described groove, and is electrically connected with described heater strip.
5. the solder flux attemperator according to any one of claim 1-3, it is characterized in that, described staving also comprises heat preservation rock, described heat preservation rock is filled in the gap between described shell and described cabinet body.
6. the solder flux attemperator according to any one of claim 1-3, is characterized in that, described bung is for falling barrel shaped structure, and bung is provided with hollow layer, is filled with heat preservation rock in its hollow layer.
7. the solder flux attemperator according to any one of claim 1-3, is characterized in that, the bore of described cabinet body is 260mm ~ 300mm, and the bore of described interface portion is 10mm ~ 15mm.
8. the solder flux attemperator according to any one of claim 1-3, is characterized in that, described interface portion has gradient.
9. the solder flux attemperator according to any one of claim 1-3, is characterized in that, the gap between described shell and described cabinet body is 20mm.
10. the solder flux attemperator according to any one of claim 1-3, is characterized in that, the material of described inner bag, described shell and described bung is zinc coated sheet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520703864.XU CN204913037U (en) | 2015-09-11 | 2015-09-11 | Solder flux heat preservation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520703864.XU CN204913037U (en) | 2015-09-11 | 2015-09-11 | Solder flux heat preservation device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204913037U true CN204913037U (en) | 2015-12-30 |
Family
ID=54962217
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520703864.XU Expired - Fee Related CN204913037U (en) | 2015-09-11 | 2015-09-11 | Solder flux heat preservation device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204913037U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112550964A (en) * | 2020-11-27 | 2021-03-26 | 中船澄西船舶修造有限公司 | Portable submerged arc welding flux heating warmer |
-
2015
- 2015-09-11 CN CN201520703864.XU patent/CN204913037U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112550964A (en) * | 2020-11-27 | 2021-03-26 | 中船澄西船舶修造有限公司 | Portable submerged arc welding flux heating warmer |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151230 Termination date: 20200911 |