CN204913028U - Welding set is protected to automatic gasification of automotive suspension class spare part - Google Patents
Welding set is protected to automatic gasification of automotive suspension class spare part Download PDFInfo
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- CN204913028U CN204913028U CN201520687102.5U CN201520687102U CN204913028U CN 204913028 U CN204913028 U CN 204913028U CN 201520687102 U CN201520687102 U CN 201520687102U CN 204913028 U CN204913028 U CN 204913028U
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- lead screw
- welder
- stepper motor
- screw shaft
- welding
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Abstract
The utility model discloses a welding set is protected to automatic gasification of automotive suspension class spare part, including the fixed mounting subassembly, welder, control system and welding machine system, the fixed mounting subassembly includes welded platform and work support and welding stent, work piece level of support settles and is provided with mounting fixture, mounting fixture's below is provided with first rotatory step motor, the mounting fixture top is provided with the cylinder, welding stent sets up the one side at the work support, welding stent includes the lead screw axle and assists the pole slide rail, the epaxial rotatory step motor of second that is connected with of lead screw, welder passes through the fixer and installs at the lead screw epaxially, be connected with electromagnetic clutch on the fixer, the fixer passes through the connecting rod and assists pole slide linkage, be connected with the rotatory step motor of third on welder's the electrode holder, the welding machine system includes that the gas guarantor welds out the silk machine, gas protect the silk machine that welds out respectively with control system, connect the welding torch. Welding process accomplishes by the actuating mechanism operation work piece and the welder motion of device, does not need artificial intervention.
Description
Technical field
The utility model relates to a kind of welder, especially relates to a kind of automotive suspension type component automation gas and protects welder.
Background technology
Welding is by heating or pressurizeing, or both and use, the processing technology and connected mode that two workpiece are produced combine between atoms.Being widely used of welding, namely may be used for metal, also may be used for nonmetal.In other machinery industries such as domestic automobile, engineering machinery, the welding of component of machine mostly is manual welding, and labor strength is large, work under bad environment, production efficiency are low.The enterprise of minority uses welding robot to weld, but because purchase cost is too high, safeguard use difficulty, is difficult to promote in most enterprises.
Automotive suspension type component is the parts that automobile component industrial security performance focus prevents, and requires high for welding quality, and the welding quality of prior welding mode in welding quality, uniformity are difficult to control.In order to consider the factors such as the quality guarantee of automotive-type suspension parts and working (machining) efficiency, this automation gas of specialized designs protects welder, and its structure &processes well ensures system serviceability.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind of automotive suspension type component automation gas and protects welder, can replace human weld, automatically complete the welding of workpiece.
The utility model solves the problems of the technologies described above adopted technical scheme: a kind of automotive suspension type component automation gas protects welder, comprise fixed installation assembly, welding gun, control system and welder system, described fixed installation assembly comprises jig and the work support that is positioned on jig and welding support, described work support horizontal setting and the stationary fixture be provided with for installing workpiece, the below of described stationary fixture is provided with the first rotating stepper motor, the first described rotating stepper motor drives stationary fixture to sway, the cylinder settled perpendicular to horizontal direction is provided with above described stationary fixture, described cylinder is provided with thimble, described thimble is positioned at directly over stationary fixture, described welding support is arranged on the side of work support, described welding support comprises the lead screw shaft for installing welding gun and is parallel to the auxiliary bar slide rail of lead screw shaft, in predetermined angle between described lead screw shaft and described stationary fixture, described lead screw shaft is connected with the second rotating stepper motor, second rotating stepper motor drives lead screw shaft to rotate, described welding gun is arranged in lead screw shaft by fixator, described fixator is connected with electromagnetic clutch, fixator is connected with auxiliary bar slide rail by connecting rod, the electrode holder of described welding gun is connected with the 3rd rotating stepper motor, described cylinder, first rotating stepper motor, second rotating stepper motor, 3rd rotating stepper motor, welding gun is connected with control system respectively, described welder system comprises gas guarantor and welds a machine, described gas protect a machine that welds respectively with control system, welding gun connects.
Described jig is horizontally disposed with, and described work support is placed on jig, and described work support comprises horizontally disposed base plate, and the both sides of described base plate are vertically installed with side stand, and described cylinder is arranged on side stand.Work support supports the fixing performer of workpiece to be welded and workpiece.
Described cylinder is positioned at directly over stationary fixture, described cylinder is provided with magnetic valve, described control system is connected with cylinder by magnetic valve, described cylinder is also connected with pressure-reducing valve, one end of pressure-reducing valve is connected with cylinder, the other end of pressure-reducing valve is connected with air inlet pipe, is connected between described thimble and described cylinder by bearing.Air inlet pipe, pressure-reducing valve, magnetic valve composition cylinder controls executing agency, and magnetic valve receives signal, opens and closes cylinder, forms lifting and depressing action of cylinder top tip.Adjustment pressure-reducing valve can obtain the pressure of suitable thimble workpiece pressing.Wherein utilize bearing to be connected between thimble with cylinder, under making cylinder-pressing work status, cylinder top tip can rotate arbitrarily with workpiece.
Described welding support comprises being horizontally set on, and jig shelves plate, described shelves between plate with jig by being connected by the translation shaft of movement on jig, described shelving on plate is connected with translation stepper motor, described auxiliary bar slide rail and lead screw shaft are all inclined at shelves on plate, the second described rotating stepper motor is arranged on to be shelved on plate, described lead screw shaft is positioned at the top of the second rotating stepper motor, the upper end of described lead screw shaft is provided with damper, and the upper end of described lead screw shaft is fixedly connected with the upper end of auxiliary bar slide rail.Lead screw shaft, auxiliary bar slide rail, the 3rd rotating stepper motor, welding gun, the second rotating stepper motor composition welding gun movement executing mechanism, form single shaft feeding rotary system; Lead screw shaft and work piece platform inclination certain angle, the second rotating stepper motor rotarily drive welding gun shift to workpiece or away from workpiece time, the movement locus forming oblique translation and sway, be convenient to welding gun and can reach weld seam close to workpiece, utilize inclined single-shaft rotary motion, substitute the motion of traditional diaxon mechanical planarization.
The surface of described lead screw shaft is provided with screw thread, to be enclosed within lead screw shaft and and to exist between lead screw shaft and rub outside described fixator.The setting of lead screw shaft thread surface, when making the second rotating stepper motor motion, welding gun can along the axially-movable of lead screw shaft, and also can carry out pivoting movement, welding gun can complete the welding of all angles on workpiece simultaneously.
Described welder system also comprises gas-shielded welder and gas cylinder, and described gas cylinder and gas are protected and welded a machine and be connected, and gas-shielded welder and gas are protected and welded a machine and be connected.Arc welding gun switch signal access control system; Gas cylinder connects gas guarantor and welds a machine, and gas-shielded welder connects gas guarantor and welds a machine.Protective gas is delivered to gas from gas cylinder and is protected and weld a machine, and welding current signal exports from gas welding welding machine, protects welding a machine and protective gas, welding wire deliver to welding gun in the lump through gas.
Described jig and work support are that steel or aluminium section bar are made.The jig that this material is made and work support are comparatively firm, can support various device.
Described control system comprises shell, display screen, handwheel and button assembly, and described display screen, handwheel and button assembly are installed on shell.User can control whole device by regulation and control system.
Compared with prior art, the utility model has the advantage of that entirety is all manipulated by control system.Cylinder, the first rotating stepper motor, the second rotating stepper motor, the 3rd rotating stepper motor, welding gun are connected with control system respectively.After on trade union college to stationary fixture, control system control cylinder presses down, and Work-sheet pressing is fixed by thimble.Control system sends signal to the first rotating stepper motor, and the first rotating stepper motor drives workpiece to rotate.Control system sends signal to the second rotating stepper motor, the 3rd rotating stepper motor simultaneously, and welding gun is welded near weld seam.The utility model is performed as whole device power by the first rotating stepper motor, the second rotating stepper motor, the 3rd rotating stepper motor, controls to cooperatively interact between workpiece and welding gun, can complete the welding job of optional position on workpiece.And adopting the whole welding job of control system intelligentized control method, welder system is coordinated, and can replace human weld, automatically completes the welding of workpiece, and guarantees welding quality and working (machining) efficiency etc.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Detailed description of the invention
Below in conjunction with accompanying drawing embodiment, the utility model is described in further detail.
As shown in Figure 1: a kind of automotive suspension type component automation gas protects welder, comprise fixed installation assembly, welding gun 17, control system 19 and welder system, fixed installation assembly comprises jig 1 and the work support 11 that is positioned on jig 1 and welding support, work support 11 horizontal setting and the stationary fixture 3 be provided with for installing workpiece 4, the below of stationary fixture 3 is provided with the first rotating stepper motor 2, first rotating stepper motor 2 drives stationary fixture 3 to sway, the cylinder 7 settled perpendicular to horizontal direction is provided with above stationary fixture 3, cylinder 7 is provided with thimble 6, thimble 6 is positioned at directly over stationary fixture 3, welding support is arranged on the side of work support 11, welding support comprises for installing the lead screw shaft 12 of welding gun 17 and being parallel to the auxiliary bar slide rail 14 of lead screw shaft 12, in predetermined angle between lead screw shaft 12 and stationary fixture 3, lead screw shaft 12 is connected with the second rotating stepper motor 18, second rotating stepper motor 18 drives lead screw shaft 12 to rotate, welding gun 17 is arranged in lead screw shaft 12 by fixator 16, fixator 16 is connected with electromagnetic clutch 26, fixator 16 is connected with auxiliary bar slide rail 14 by connecting rod 27, the electrode holder of welding gun 17 is connected with the 3rd rotating stepper motor 15, cylinder 7, first rotating stepper motor 2, second rotating stepper motor 18, 3rd rotating stepper motor 15, welding gun 17 is connected with control system 19 respectively, welder system comprises gas guarantor and welds a machine 20, gas protect weld a machine 20 respectively with control system 19, welding gun 17 connects.
Jig 1 is horizontally disposed with, and work support 11 is placed on jig 1, and work support 11 comprises horizontally disposed base plate 23, and the both sides of base plate 23 are vertically installed with side stand 24, and cylinder 7 is arranged on side stand 24.
Cylinder 7 is positioned at directly over stationary fixture 3, cylinder 7 is provided with magnetic valve 10, control system 19 is connected with cylinder 7 by magnetic valve 10, cylinder 7 is also connected with pressure-reducing valve 9, one end of pressure-reducing valve 9 is connected with cylinder 7, the other end of pressure-reducing valve 9 is connected with air inlet pipe 8, is connected between thimble 6 with cylinder 7 by bearing.
Welding support comprises being horizontally set on, and jig 1 shelves plate 25, shelve between plate 25 with jig 1 by can the translation shaft 32 of movement on jig 1 be connected, shelve on plate 25 and be connected with translation stepper motor 33, auxiliary bar slide rail 14 is all inclined at lead screw shaft 12 to be shelved on plate 25, second rotating stepper motor 18 is arranged on to be shelved on plate 25, lead screw shaft 12 is positioned at the top of the second rotating stepper motor 18, the upper end of lead screw shaft 12 is provided with damper 13, and the upper end of lead screw shaft 12 is fixedly connected with the upper end of auxiliary bar slide rail 14.The surface of lead screw shaft 12 is provided with screw thread, to be enclosed within lead screw shaft 12 and and to exist between lead screw shaft 12 and rub outside fixator 16.
Welder system also comprises gas-shielded welder 21 and gas cylinder 22, and gas cylinder 22 and gas are protected and welded a machine 20 and be connected, and gas-shielded welder 21 and gas are protected and welded a machine 20 and be connected.Jig 1 and work support 11 are made for steel or aluminium section bar.Control system 19 comprises shell 28, display screen 29, handwheel 30 and button assembly 31, and display screen 29, handwheel 30 are installed on shell 28 with button assembly 31.
During use, be placed in by workpiece 4 on stationary fixture 3, control system 19 sends signal to magnetic valve 10, and the thimble 6 of control cylinder 7 presses down and is fixed by workpiece 4.Control system 19 sends signal to the first rotating stepper motor 2, makes workpiece 4 rotate to weld seam 5 towards welding gun 17.
Control system 19 sends signal to the second rotating stepper motor 18, second rotating stepper motor 18 controls lead screw shaft 12 and rotarily drives welding gun 17, electromagnetic clutch 37 is energized, and embraces fixator 16, it is made not rotate, now lead screw shaft 12 is rotated, welding gun 17 axially moves along lead screw shaft 12, and electromagnetic clutch 37 power-off then departs from fixator 16, and now welding gun 17 rotates along with lead screw shaft 12.Second rotating stepper motor 18 makes welding gun 17 top shift to workpiece 4.Simultaneously control system 19 sends signal to the 3rd rotating stepper motor 15, and welding gun 17 can be made to rotate around electrode holder, make the head of welding gun 17 and weld seam 5 tangent.
Control system 19 sends welding gun 17 switch adhesive instruction control gas guarantor and welds a machine 20 to welding gun 17 wire feed air feed, when welding wire touches the weld seam 5 of workpiece 4, forms welding circuit, starts welding.First rotating stepper motor 2, the 3rd rotating stepper motor 15, second rotating stepper motor 18 have cooperatively interacted welding.When welding gun 17 arrives weld seam 5 trailing end, control system 19 sends welding gun 17 switch open command and controls gas and protect and weld a machine 20 and stop wire feed air feed.
Control system 19 sends signal to the second rotating stepper motor 18 again, and lead screw shaft 12 rotarily drives welding gun 17, makes welding gun 17 top leave workpiece 4, and control system 19 sends signal to the 3rd rotating stepper motor 15 simultaneously.The action of the second rotating stepper motor 18 and the 3rd rotating stepper motor 15 makes welding gun 17 return initial position altogether.Control system 19 sends signal to the first rotating stepper motor 2, and workpiece 4 is rotated, and makes workpiece 4 return initial riding position.Control system 19 sends signal to magnetic valve 10, and the thimble 6 of cylinder 7 upwards lifts, and completes workpiece 4 and welds.
Welding process by device executing agency operation workpiece 4 and welding gun 17 moved, do not need manual intervention.
Claims (8)
1. an automotive suspension type component automation gas protects welder, it is characterized in that comprising fixed installation assembly, welding gun, control system and welder system, described fixed installation assembly comprises jig and the work support that is positioned on jig and welding support, described work support horizontal setting and the stationary fixture be provided with for installing workpiece, the below of described stationary fixture is provided with the first rotating stepper motor, the first described rotating stepper motor drives stationary fixture to sway, the cylinder settled perpendicular to horizontal direction is provided with above described stationary fixture, described cylinder is provided with thimble, described thimble is positioned at directly over stationary fixture, described welding support is arranged on the side of work support, described welding support comprises the lead screw shaft for installing welding gun and is parallel to the auxiliary bar slide rail of lead screw shaft, in predetermined angle between described lead screw shaft and described stationary fixture, described lead screw shaft is connected with the second rotating stepper motor, second rotating stepper motor drives lead screw shaft to rotate, described welding gun is arranged in lead screw shaft by fixator, described fixator is connected with electromagnetic clutch, fixator is connected with auxiliary bar slide rail by connecting rod, the electrode holder of described welding gun is connected with the 3rd rotating stepper motor, described cylinder, first rotating stepper motor, second rotating stepper motor, 3rd rotating stepper motor, welding gun is connected with control system respectively, described welder system comprises gas guarantor and welds a machine, described gas protect a machine that welds respectively with control system, welding gun connects.
2. a kind of automotive suspension type component automation gas according to claim 1 protects welder, it is characterized in that described jig is horizontally disposed with, described work support is placed on jig, described work support comprises horizontally disposed base plate, the both sides of described base plate are vertically installed with side stand, and described cylinder is arranged on side stand.
3. a kind of automotive suspension type component automation gas according to claim 2 protects welder, it is characterized in that described cylinder is positioned at directly over stationary fixture, described cylinder is provided with magnetic valve, described control system is connected with cylinder by magnetic valve, described cylinder is also connected with pressure-reducing valve, one end of pressure-reducing valve is connected with cylinder, and the other end of pressure-reducing valve is connected with air inlet pipe, is connected between described thimble and described cylinder by bearing.
4. a kind of automotive suspension type component automation gas according to claim 1 protects welder, it is characterized in that described welding support comprises being horizontally set on and jig shelves plate, described shelves between plate with jig by being connected by the translation shaft of movement on jig, described shelving on plate is connected with translation stepper motor, described auxiliary bar slide rail and lead screw shaft are all inclined at shelves on plate, the second described rotating stepper motor is arranged on to be shelved on plate, described lead screw shaft is positioned at the top of the second rotating stepper motor, the upper end of described lead screw shaft is provided with damper, the upper end of described lead screw shaft is fixedly connected with the upper end of auxiliary bar slide rail.
5. a kind of automotive suspension type component automation gas according to claim 4 protects welder, it is characterized in that the surface of described lead screw shaft is provided with screw thread, to be enclosed within lead screw shaft and and to exist between lead screw shaft and rub outside described fixator.
6. a kind of automotive suspension type component automation gas according to claim 1 protects welder, it is characterized in that described welder system also comprises gas-shielded welder and gas cylinder, described gas cylinder and gas are protected and are welded a machine and be connected, and gas-shielded welder and gas are protected and welded a machine and be connected.
7. a kind of automotive suspension type component automation gas according to claim 1 protects welder, it is characterized in that described jig and work support are that steel or aluminium section bar are made.
8. a kind of automotive suspension type component automation gas according to claim 1 protects welder, it is characterized in that described control system comprises shell, display screen, handwheel and button assembly, described display screen, handwheel and button assembly are installed on shell.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520687102.5U CN204913028U (en) | 2015-08-28 | 2015-08-28 | Welding set is protected to automatic gasification of automotive suspension class spare part |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520687102.5U CN204913028U (en) | 2015-08-28 | 2015-08-28 | Welding set is protected to automatic gasification of automotive suspension class spare part |
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| Publication Number | Publication Date |
|---|---|
| CN204913028U true CN204913028U (en) | 2015-12-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520687102.5U Withdrawn - After Issue CN204913028U (en) | 2015-08-28 | 2015-08-28 | Welding set is protected to automatic gasification of automotive suspension class spare part |
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| CN (1) | CN204913028U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105057850A (en) * | 2015-08-28 | 2015-11-18 | 宁波荣城机电科技有限公司 | Automobile suspension part automatic gas-shielded welding device |
-
2015
- 2015-08-28 CN CN201520687102.5U patent/CN204913028U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105057850A (en) * | 2015-08-28 | 2015-11-18 | 宁波荣城机电科技有限公司 | Automobile suspension part automatic gas-shielded welding device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20151230 Effective date of abandoning: 20171219 |