CN204912191U - Ware is absorbed to tobacco material negative pressure - Google Patents
Ware is absorbed to tobacco material negative pressure Download PDFInfo
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- CN204912191U CN204912191U CN201520677960.1U CN201520677960U CN204912191U CN 204912191 U CN204912191 U CN 204912191U CN 201520677960 U CN201520677960 U CN 201520677960U CN 204912191 U CN204912191 U CN 204912191U
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- air amplifier
- dust removal
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- 239000000463 material Substances 0.000 title claims abstract description 44
- 241000208125 Nicotiana Species 0.000 title claims abstract description 22
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 22
- 239000002184 metal Substances 0.000 claims abstract description 12
- 239000000428 dust Substances 0.000 abstract description 51
- 238000012423 maintenance Methods 0.000 abstract description 10
- 239000000779 smoke Substances 0.000 abstract description 4
- 239000004071 soot Substances 0.000 abstract description 3
- 239000003570 air Substances 0.000 description 25
- 238000007689 inspection Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000007664 blowing Methods 0.000 description 3
- 238000010408 sweeping Methods 0.000 description 2
- 241000238631 Hexapoda Species 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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Abstract
本实用新型提供一种烟草物料负压吸除器,包括除尘箱体、空气放大器组件及物料吸除组件,所述空气放大器组件包括空气放大器、耐压气管、球阀、快插接头,空气放大器通过快插接头与耐压气管连接,耐压气管上设置球阀,所述物料吸除组件包括依次连接的吸尘软管、金属管、吸头,空气放大器的负压端与物料吸除组件的吸尘软管连接,空气放大器的正压端接入除尘箱体,除尘箱体上半部装有多个过滤筒,过滤筒中设置工业除尘滤袋,除尘箱体下半部有斜置的滑板以及位于滑板下方收集物料的料盒。本实用新型可用于吸除烟灰烟末、以及设备周边散落的烟片,减少粉尘扬尘和保养劳动强度,改善现场环境、保护作业人员健康安全。
The utility model provides a tobacco material negative pressure suction device, which includes a dust removal box, an air amplifier assembly and a material suction assembly. The air amplifier assembly includes an air amplifier, a pressure-resistant air pipe, a ball valve, and a quick-plug connector. The quick-plug connector is connected to the pressure-resistant air pipe, and a ball valve is set on the pressure-resistant air pipe. The material suction assembly includes a vacuum hose, a metal pipe, and a suction head connected in sequence, the negative pressure end of the air amplifier and the suction of the material suction assembly. The dust hose is connected, the positive pressure end of the air amplifier is connected to the dust removal box, the upper part of the dust removal box is equipped with multiple filter cartridges, the filter cartridges are equipped with industrial dust removal filter bags, and the lower part of the dust removal box has inclined slides and A magazine located under the slide to collect material. The utility model can be used for removing soot and dust and scattered smoke sheets around the equipment, reducing dust and maintenance labor intensity, improving the site environment, and protecting the health and safety of operating personnel.
Description
技术领域technical field
本实用新型涉及一种烟草物料负压吸除器。The utility model relates to a tobacco material negative pressure suction device.
背景技术Background technique
在烟草制丝线上,对设备进行保养时,以往常采用空压气(正压)进行吹扫清理的保养模式,但这种方式下,烟草粉尘被吹散在环境空气中,扬尘很大,作业环境较为恶劣,同时扬尘四处飘散后,相当一部分粉尘不仅没有被彻底清除,反而在一些设备顶部、角落再次沉积,导致长期难以清理,滋生烟虫。On the tobacco silk production line, when maintaining the equipment, the maintenance mode of blowing and cleaning with air pressure (positive pressure) is usually used in the past, but in this way, the tobacco dust is blown into the ambient air, and the dust is very large. It is relatively bad, and at the same time, after the dust is scattered around, a considerable part of the dust is not only not completely removed, but is deposited again on the top and corners of some equipment, making it difficult to clean for a long time and breeding smoke insects.
发明内容Contents of the invention
针对现有技术的上述不足,本实用新型提供一种烟草物料负压吸除器,可以减少粉尘扬尘和保养劳动强度,改善现场环境、保护作业人员健康安全,而且物料吸除效果好。Aiming at the above shortcomings of the prior art, the utility model provides a tobacco material negative pressure suction device, which can reduce dust and maintenance labor intensity, improve the site environment, protect the health and safety of workers, and has a good material suction effect.
一种烟草物料负压吸除器,包括除尘箱体、空气放大器组件及物料吸除组件,所述空气放大器组件包括空气放大器、耐压气管、球阀、快插接头,空气放大器通过快插接头与耐压气管连接,耐压气管上设置球阀,所述物料吸除组件包括依次连接的吸尘软管、金属管、吸头,空气放大器的负压端与物料吸除组件的吸尘软管连接,空气放大器的正压端接入除尘箱体,除尘箱体上半部装有多个过滤筒,过滤筒中设置工业除尘滤袋,除尘箱体下半部有斜置的滑板以及位于滑板下方收集物料的料盒。A negative pressure suction device for tobacco materials, including a dust removal box, an air amplifier assembly, and a material suction assembly. The air amplifier assembly includes an air amplifier, a pressure-resistant air pipe, a ball valve, and a quick-plug connector. The pressure-resistant air pipe is connected, and a ball valve is set on the pressure-resistant air pipe. The material suction assembly includes a vacuum hose, a metal pipe, and a suction head connected in sequence. The negative pressure end of the air amplifier is connected to the dust suction hose of the material suction assembly. , the positive pressure end of the air amplifier is connected to the dust removal box, the upper part of the dust removal box is equipped with multiple filter cartridges, and industrial dust removal filter bags are set in the filter cartridges, and the lower part of the dust removal box has a slanted slide plate and a collector located under the slide plate. Material box.
如上所述的烟草物料负压吸除器,除尘箱体的一侧设置有检修门,检修门上设置有门锁。As for the tobacco material negative pressure suction device mentioned above, an inspection door is arranged on one side of the dust removal box, and a door lock is arranged on the inspection door.
如上所述的烟草物料负压吸除器,吸头与金属管连接处为万向接头。As for the tobacco material negative pressure suction device mentioned above, the joint between the suction head and the metal pipe is a universal joint.
本实用新型将以“吹”为主向以“吸、扫”为主的保养模式转变,利用企业现有资源,设计制作的烟草物料负压吸除器,可用于吸除烟灰烟末、以及设备周边散落的烟片,减少粉尘扬尘和保养劳动强度,改善现场环境、保护作业人员健康安全。整机结构简单,使用方便,物料吸除效果好。The utility model will change from "blowing" to "suction and sweeping" as the main maintenance mode, and use the existing resources of the enterprise to design and manufacture the negative pressure suction device for tobacco materials, which can be used to remove soot and dust, and The scattered smoke sheets around the equipment reduce dust and maintenance labor intensity, improve the site environment, and protect the health and safety of workers. The structure of the whole machine is simple, easy to use, and the effect of material suction is good.
附图说明Description of drawings
图1是本实用新型烟草物料负压吸除器的结构示意图。Fig. 1 is a structural schematic diagram of the tobacco material negative pressure suction device of the present invention.
图中:1—空气放大器,2—耐压气管,3—球阀,4—快插接头,5—吸尘软管,6—金属管,7—吸头,8—除尘箱体,9—过滤筒,10—滑板,11—料盒,12—万向轮,13—检修门,14—门把手,15—门锁。In the figure: 1—air amplifier, 2—pressure-resistant air pipe, 3—ball valve, 4—quick connector, 5—vacuum hose, 6—metal pipe, 7—suction head, 8—dust removal box, 9—filter Tube, 10—sliding plate, 11—feed box, 12—universal wheel, 13—overhaul door, 14—door handle, 15—door lock.
具体实施方式Detailed ways
下面将结合本实用新型中的附图,对本实用新型中的技术方案进行清楚、完整地描述。The technical solution in the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the utility model.
图1所示为本实用新型烟草物料负压吸除器的结构示意图,所述烟草物料负压吸除器包括除尘箱体8、空气放大器组件及物料吸除组件,所述空气放大器组件用于产生负压,空气放大器组件的负压端连接物料吸除组件,正压端接入除尘箱体8。Fig. 1 shows the structural representation of the tobacco material negative pressure suction device of the present invention, and the tobacco material negative pressure suction device includes a dust removal box 8, an air amplifier assembly and a material suction assembly, and the air amplifier assembly is used for Negative pressure is generated, the negative pressure end of the air amplifier assembly is connected to the material suction assembly, and the positive pressure end is connected to the dust removal box 8.
所述空气放大器组件包括空气放大器1、耐压气管2、球阀3、快插接头4,空气放大器1通过快插接头4与耐压气管2连接,耐压气管2上设置球阀3。通过控制球阀3的通断来控制负压吸除器的工作启停。作为核心部件的空气放大器根据科恩达效应(Coanda)为模型设计制作。The air amplifier assembly includes an air amplifier 1 , a pressure-resistant air pipe 2 , a ball valve 3 , and a push-in connector 4 . By controlling the on and off of the ball valve 3, the start and stop of the negative pressure absorber is controlled. The air amplifier as the core component is designed and manufactured according to the Coanda effect (Coanda).
所述物料吸除组件包括依次连接的吸尘软管5、金属管6、吸头7。吸尘软管5的长度可根据需要配置;金属管6长1.5米左右,便于操作人员操控吸头;吸头7与金属管6连接处为万向接头,便于吸头7方向自由调整。吸尘软管5便于卷扬收集,金属管6则便于人工拿握操控,金属管6可设计为长方形、圆形等。The material suction assembly includes a vacuum hose 5 , a metal pipe 6 and a suction head 7 connected in sequence. The length of the suction hose 5 can be configured as required; the metal pipe 6 is about 1.5 meters long, which is convenient for the operator to control the suction head; the connection between the suction head 7 and the metal pipe 6 is a universal joint, which is convenient for the free adjustment of the suction head 7 direction. The dust suction hose 5 is convenient for hoisting and collecting, and the metal pipe 6 is convenient for manual handling. The metal pipe 6 can be designed as a rectangle, a circle, etc.
空气放大器1的负压端与物料吸除组件的吸尘软管5连接,空气放大器1的正压端接入除尘箱体8。空气放大器1为纯机械结构,非电气设备,仅靠压缩空气驱动,无用电隐患,安全系数高。The negative pressure end of the air amplifier 1 is connected to the dust suction hose 5 of the material suction assembly, and the positive pressure end of the air amplifier 1 is connected to the dust removal box 8 . The air amplifier 1 is a purely mechanical structure, non-electrical equipment, driven only by compressed air, has no hidden danger of electricity consumption, and has a high safety factor.
除尘箱体8上半部装有多个过滤筒9(图1所示有6个),过滤筒9中设置工业除尘滤袋,除尘箱体8内的物料和气体混合物经过滤筒9过滤,过滤后的空气从上方的筒口处排出。除尘箱体8下半部有斜置的滑板10、位于滑板10下方收集物料的料盒11。除尘箱体8底部装有万向轮12,灰尘进口的相对一侧设置有检修门13,便于料盒11的取出,检修门13上设置有门锁15,用于检修门13的锁紧密封;除尘箱体8上设置有把手14,方便推动除尘箱体8移动。The upper half of the dust removal box 8 is equipped with a plurality of filter cartridges 9 (6 as shown in Figure 1), and industrial dust removal filter bags are arranged in the filter cartridges 9. The material and gas mixture in the dust removal box 8 are filtered through the filter cartridges 9, Filtered air is exhausted from the upper barrel opening. The bottom half of the dust removal box body 8 has an inclined slide plate 10 and a material box 11 located below the slide plate 10 to collect materials. Universal wheels 12 are installed on the bottom of the dust removal box 8, and an inspection door 13 is arranged on the opposite side of the dust inlet to facilitate the removal of the material box 11. The inspection door 13 is provided with a door lock 15 for locking and sealing the inspection door 13. ; The dust removal box 8 is provided with a handle 14 to facilitate the movement of the dust removal box 8 .
本实用新型工作原理:通过控制球阀3将空气放大器1启动,吸头7伸入烟草粉尘区域,烟草粉尘即可在负压作用下通过吸头7、金属管6、吸尘软管5进入除尘箱体8内,烟草粉尘和气体经过除尘箱体8上部的滤筒9过滤,过滤后的空气从上方的筒口处排出,余下的烟草粉尘落下斜置的滑板10,然后落入料盒11内,使用一段时间后定期清理料盒11。The working principle of the utility model: start the air amplifier 1 by controlling the ball valve 3, and the suction head 7 extends into the tobacco dust area, and the tobacco dust can enter the dust removal through the suction head 7, the metal pipe 6, and the dust suction hose 5 under the action of negative pressure Inside the box 8, tobacco dust and gas are filtered through the filter cartridge 9 on the upper part of the dust removal box 8, and the filtered air is discharged from the upper mouth of the barrel, and the remaining tobacco dust falls down the inclined slide plate 10, and then falls into the material box 11 , regularly clean up magazine 11 after using for a period of time.
本实用新型除尘箱体8呈长方体形状,侧面设置有检修门13、把手14,底部有外向轮12,可以四处移动作业,推行移动轻便,可以作为吸尘工具在不同的保养除尘点进行吸灰清洁作业,移动方便、作业半径较大。除尘箱体8下半部有斜置的滑板10、以及收集物料的料盒11,料盒11内的物料可以打开检修门13定期进行清理。The dust removal box 8 of the utility model is in the shape of a cuboid, and the side is provided with an inspection door 13, a handle 14, and the bottom has an outward wheel 12, which can be moved around and carried out easily, and can be used as a dust suction tool for dust suction at different maintenance and dust removal points. Cleaning operation, easy to move, large operating radius. The bottom half of the dust removal box body 8 has an oblique slide plate 10 and a material box 11 for collecting materials, and the material in the material box 11 can be opened and cleaned regularly with the access door 13.
本实用新型将以“吹”为主向以“吸、扫”为主的保养模式转变,利用企业现有资源,设计制作的烟草物料负压吸除器,可用于吸除烟灰烟末、以及设备周边散落的烟片,减少粉尘扬尘和保养劳动强度,改善现场环境、保护作业人员健康安全。整机结构简单,使用方便,物料吸除效果好。The utility model will change from "blowing" to "suction and sweeping" as the main maintenance mode, and use the existing resources of the enterprise to design and manufacture the negative pressure suction device for tobacco materials, which can be used to remove soot and dust, and The scattered smoke sheets around the equipment reduce dust and maintenance labor intensity, improve the site environment, and protect the health and safety of workers. The structure of the whole machine is simple, easy to use, and the effect of material suction is good.
本实用新型制作成本较低,后期维护费用较低。相对一台工业除尘器1.5万元以上的购买价格,以及后期昂贵的备件维护费用,具有较大优势。The manufacturing cost of the utility model is lower, and the later maintenance cost is lower. Compared with the purchase price of more than 15,000 yuan for an industrial dust collector and the expensive maintenance costs of spare parts in the later period, it has a greater advantage.
本实用新型可以作为清理现场生产物料的工具,收集洒落在地面或设备上的物料;或者对一些不便于清扫点的物料通过负压吸除方式予以吸除收集,减小人工作业强度、减少物料消耗。The utility model can be used as a tool for cleaning up on-site production materials, collecting materials spilled on the ground or equipment; or absorbing and collecting some materials that are not convenient for cleaning points through negative pressure absorption, reducing the intensity of manual work and reducing Material consumption.
Claims (4)
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CN201520677960.1U CN204912191U (en) | 2015-09-02 | 2015-09-02 | Ware is absorbed to tobacco material negative pressure |
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CN201520677960.1U CN204912191U (en) | 2015-09-02 | 2015-09-02 | Ware is absorbed to tobacco material negative pressure |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105710103A (en) * | 2016-01-27 | 2016-06-29 | 太仓权阡机械自动化有限公司 | Industrial dust remover |
CN110525780A (en) * | 2019-07-16 | 2019-12-03 | 深圳供电局有限公司 | Syringe strorage device |
CN111940416A (en) * | 2020-07-03 | 2020-11-17 | 宿州冬宇环保科技有限公司 | Industrial dust collector |
CN114367495A (en) * | 2021-12-22 | 2022-04-19 | 中核建中核燃料元件有限公司 | Cleaning device |
-
2015
- 2015-09-02 CN CN201520677960.1U patent/CN204912191U/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105710103A (en) * | 2016-01-27 | 2016-06-29 | 太仓权阡机械自动化有限公司 | Industrial dust remover |
CN110525780A (en) * | 2019-07-16 | 2019-12-03 | 深圳供电局有限公司 | Syringe strorage device |
CN111940416A (en) * | 2020-07-03 | 2020-11-17 | 宿州冬宇环保科技有限公司 | Industrial dust collector |
CN111940416B (en) * | 2020-07-03 | 2021-12-28 | 斐控环境工程(上海)有限公司 | Industrial dust collector |
CN114367495A (en) * | 2021-12-22 | 2022-04-19 | 中核建中核燃料元件有限公司 | Cleaning device |
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