CN204911657U - Super thick tungsten carbide second grade ball -milling device of full -automatic three -dimensional even stirring type - Google Patents

Super thick tungsten carbide second grade ball -milling device of full -automatic three -dimensional even stirring type Download PDF

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Publication number
CN204911657U
CN204911657U CN201520595852.XU CN201520595852U CN204911657U CN 204911657 U CN204911657 U CN 204911657U CN 201520595852 U CN201520595852 U CN 201520595852U CN 204911657 U CN204911657 U CN 204911657U
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China
Prior art keywords
motor
cylinder
cylindrical shell
push pedal
tungsten carbide
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Expired - Fee Related
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CN201520595852.XU
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Chinese (zh)
Inventor
郭名亮
刘小平
朱启伟
郭家亮
肖声浪
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JIANGXI YAOSHENG TUNGSTEN Co Ltd
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JIANGXI YAOSHENG TUNGSTEN Co Ltd
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Abstract

The utility model relates to a tungsten carbide ball -milling device especially relates to a super thick tungsten carbide second grade ball -milling device of full -automatic three -dimensional even stirring type. The utility model discloses an overcome that present super thick tungsten carbide ball -milling device is bulky, ball -milling inefficiency, material undercompounding, shortcoming that manufacturing cost is high, provide such super thick tungsten carbide second grade ball -milling device of full -automatic three -dimensional even stirring type, including motor I, inlet pipe, helical blade, passageway, cylinder I, electro -magnet, barrel, S type puddler, pombe, push pedal, motor II, cylinder II, dead lever, funnel case, collection tank, pressure sensor board and control system, motor I is located the left end of passageway, the left end top of passageway is equipped with the filling tube, the inside helical blade that is equipped with of passageway. The utility model discloses effect small, that degree of automation is high, the ball -milling is efficient, the material mixes abundant, mixed impurity tractability, practices thrift manufacturing cost has been reached.

Description

The super thick tungsten carbide secondary ball mill device of a kind of fully automatic stereo formula uniform stirring type
Technical field
The utility model relates to a kind of tungsten-carbide ball mill apparatus, particularly relates to the super thick tungsten carbide secondary ball mill device of a kind of fully automatic stereo formula uniform stirring type.
Background technology
Along with the development of carbide alloy technology, be more and more tending towards polarising to the demand of tungsten-carbide powder, namely toward thin to superfine tungsten carbide, toward thick to super thick tungsten carbide powder.Because super thick tungsten base cemented carbide has the advantages such as good intensity and toughness, so be more and more widely used in petroleum drilling and mining, the fields such as miner's tool, diel, hard material, and the high-purity extra-coarse tungsten carbide powder raw material of the need of production high-quality of super thick tungsten base cemented carbide.
The scheme that domestic tradition prepares high-purity extra-coarse tungsten carbide powder end is as follows: produce tungsten powder by calcining, hydrogen reducing operation, adopt tungsten powder, carbon black to be raw material, produces tungsten carbide powder by carbonization, ball milling, the operation such as to sieve.Ball milling wherein refers to that with metal tungsten powder and carbon black be raw material, is made into compound by a certain percentage, puts into ball mill and pulverize.As can be seen here, ball milling link plays an important role in tungsten carbide production process.
Existing ball mill build is large, be difficult to mobile and place, noise large, big energy-consuming when operation; Because each ball milling amount is many, cause grinding efficiency low, effect is poor, the tungsten powder after ball milling and carbon black undercompounding; The material of ball mill barrel and abrasive body is non-tungsten metal, and after Long-Time Service, cylindrical shell and abrasive body there will be distortion, cracked, the impurity of non-tungsten can be mixed in compound, certain trouble is caused to the subsequent treatment of compound, reduces treatment effect, add the production cost of enterprise.
Therefore, the super thick tungsten-carbide ball mill apparatus that a kind of volume is little, automaticity is high, grinding efficiency is high, ball milling is effective, save production cost is studied extremely urgent.
Utility model content
(1) technical problem that will solve
The utility model is in order to overcome the shortcoming that existing super thick tungsten-carbide ball mill apparatus volume is large, grinding efficiency is low, mixing of materials is insufficient, production cost is high, and the technical problems to be solved in the utility model is to provide the super thick tungsten carbide secondary ball mill device of fully automatic stereo formula uniform stirring type that a kind of volume is little, automaticity is high, grinding efficiency is high, mixing of materials is abundant, poly-doped impurity easily processes, save production cost.
(2) technical scheme
In order to solve the problems of the technologies described above, the utility model provides the super thick tungsten carbide secondary ball mill device of so a kind of fully automatic stereo formula uniform stirring type, includes motor I, feed pipe, helical blade, passage, cylinder I, electromagnet, cylindrical shell, S type puddler, metal ball, push pedal, motor II, cylinder II, fixed bar, funnel case, collecting tank, pressure sensor plate and control system, described motor I is positioned at the left end of passage, charge pipe is provided with above the left end of described passage, described channel interior is provided with helical blade, the right-hand member of described motor I is connected with helical blade, described passage right-hand member is connected with on the left of cylindrical shell, cylinder I is provided with above described cylindrical shell, the below of described cylinder I is connected with electromagnet, described electromagnet is positioned at inner barrel, the inside, lower end of described cylindrical shell is provided with push pedal, described metal ball is positioned in push pedal, described push pedal is provided with S type puddler, the below of described push pedal is connected with motor II, the below of described motor II is connected with cylinder II, the below of described cylindrical shell is provided with funnel case, described funnel case inside is provided with fixed bar, described cylinder II is arranged on fixed bar, the below of described funnel case is provided with collecting box, described collecting box is positioned in pressure sensor plate, described control system respectively with motor I, cylinder I, electromagnet, motor II, cylinder II, pressure sensor plate connects.
Preferably, the material of described cylindrical shell is pottery or tungsten metal.
Preferably, described S type puddler is 2-6.
Preferably, described control system is PLC control system.
Operation principle: start control system, control system controls motor I and starts working, motor I drives helical blade to rotate, under the turning effort of helical blade, mixed material in feed pipe enters in cylindrical shell by passage, when motor I rotation time reaches the value of setting, control system controls motor I and quits work, and completes the process of feeding in cylindrical shell.
Then, motor II is started working, motor II drives push pedal to rotate together with S type puddler, and metal ball, due to the effect of inertia, centrifugal force and frictional force, makes it be driven by S type puddler, metal ball and mixed material motion are got up, and mutually collide in the process of motion, make mixed material be subject to broken impact, the time of ball milling is shortened greatly, improve grinding efficiency, also make the more abundant of mixing of materials simultaneously.
When control system detection Ball-milling Time reaches setting value, cylinder I and electromagnet are started working, cylinder I promotes electromagnet and moves downward, make electromagnet from metal ball more close to, metal ball is all firmly inhaled on electromagnet, then, cylinder II starts, drive motor II and push pedal move downward leaves cylindrical shell, mixed material falls in funnel case by the space between cylindrical shell and push pedal, mixed material in push pedal is due to the effect of centrifugal force, leaving push pedal falls in funnel case, mixed material in funnel case is to falling in collecting tank, when collecting tank is filled soon, the pressure that pressure sensor plate is subject to reaches setting value, and feed back to control system, control system reminds staff to change collecting tank in time.
When the mixed material in cylindrical shell all falls into after funnel tank, control system controls motor II and quits work, cylinder II reverse operation simultaneously, pushing motor II and push pedal move up to initial position, then electromagnet quits work, metal ball drops in push pedal under gravity, then cylinder I reverse operation, and initial position got back to by band motor magnet.
The material of described cylindrical shell is pottery or tungsten metal, is convenient to post-processed poly-doped impurity.
Described S type puddler is 2-6, improves grinding efficiency, makes mixing of materials more abundant.
Described control system is PLC control system.
Described pressure sensor plate and control system are existing mature technology, and the utility model is no longer explained in detail.
(3) beneficial effect
The utility model solves the shortcoming that existing super thick tungsten-carbide ball mill apparatus volume is large, grinding efficiency is low, mixing of materials is insufficient, production cost is high, and the utility model reaches the effect that volume is little, automaticity is high, grinding efficiency is high, mixing of materials is abundant, poly-doped impurity easily processes, save production cost.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Being labeled as in accompanying drawing: 1-motor I, 2-feed pipe, 3-helical blade, 4-passage, 5-cylinder I, 6-electromagnet, 7-cylindrical shell, 8-S type puddler, 9-mixed material, 10-metal ball, 11-push pedal, 12-motor II, 13-cylinder II, 14-fixed bar, 15-funnel case, 16-collecting tank, 17-pressure sensor plate, 18-control system.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is further described.
embodiment 1
The super thick tungsten carbide secondary ball mill device of a kind of fully automatic stereo formula uniform stirring type, as shown in Figure 1, includes motor I 1, feed pipe 2, helical blade 3, passage 4, cylinder I 5, electromagnet 6, cylindrical shell 7, S type puddler 8, metal ball 10, push pedal 11, motor II 12, cylinder II 13, fixed bar 14, funnel case 15, collecting tank 16, pressure sensor plate 17 and control system 18, described motor I 1 is positioned at the left end of passage 4, charge pipe is provided with above the left end of described passage 4, described passage 4 inside is provided with helical blade 3, the right-hand member of described motor I 1 is connected with helical blade 3, described passage 4 right-hand member is connected with on the left of cylindrical shell 7, cylinder I 5 is provided with above described cylindrical shell 7, the below of described cylinder I 5 is connected with electromagnet 6, it is inner that described electromagnet 6 is positioned at cylindrical shell 7, the inside, lower end of described cylindrical shell 7 is provided with push pedal 11, described metal ball 10 is positioned in push pedal 11, described push pedal 11 is provided with S type puddler 8, the below of described push pedal 11 is connected with motor II 12, the below of described motor II 12 is connected with cylinder II 13, the below of described cylindrical shell 7 is provided with funnel case 15, described funnel case 15 inside is provided with fixed bar 14, described cylinder II 13 is arranged on fixed bar 14, the below of described funnel case 15 is provided with collecting box, described collecting box is positioned in pressure sensor plate 17, described control system 18 respectively with motor I 1, cylinder I 5, electromagnet 6, motor II 12, cylinder II 13, pressure sensor plate 17 connects.
The material of described cylindrical shell 7 is pottery.
Described S type puddler 8 is 2.
Start control system 18, control system 18 controls motor I 1 and starts working, motor I 1 drives helical blade 3 to rotate, under the turning effort of helical blade 3, mixed material 9 in feed pipe 2 enters in cylindrical shell 7 by passage 4, when motor I 1 rotation time reaches the value of setting, control system 18 controls motor I 1 and quits work, and completes the process of feeding in cylindrical shell 7.
Then, motor II 12 is started working, motor II 12 drives push pedal 11 to rotate together with S type puddler 8, and metal ball 10, due to the effect of inertia, centrifugal force and frictional force, makes it be driven by S type puddler 8, metal ball 10 and mixed material 9 move, and mutually collide in the process of motion, make mixed material 9 be subject to broken impact, the time of ball milling is shortened greatly, improve grinding efficiency, also make the more abundant of mixing of materials simultaneously.
When control system 18 detect Ball-milling Time reach setting value time, cylinder I 5 and electromagnet 6 are started working, cylinder I 5 promotes electromagnet 6 and moves downward, make electromagnet 6 from metal ball 10 more close to, metal ball 10 is all firmly inhaled on electromagnet 6, then, cylinder II 13 starts, drive motor II 12 and push pedal 11 move downward leaves cylindrical shell 7, mixed material 9 falls in funnel case 15 by the space between cylindrical shell 7 and push pedal 11, mixed material 9 in push pedal 11 is due to the effect of centrifugal force, leaving push pedal 11 falls in funnel case 15, mixed material 9 in funnel case 15 is to falling in collecting tank 16, when collecting tank 16 is filled soon, the pressure that pressure sensor plate 17 is subject to reaches setting value, and feed back to control system 18, control system 18 reminds staff to change collecting tank 16 in time.
After the mixed material 9 in cylindrical shell 7 all falls into funnel tank, control system 18 controls motor II 12 and quits work, cylinder II 13 reverse operation simultaneously, pushing motor II 12 and push pedal 11 move up to initial position, then electromagnet 6 quits work, metal ball 10 drops in push pedal 11 under gravity, then cylinder I 5 reverse operation, and initial position got back to by band motor magnet 6.
The material of described cylindrical shell 7 is pottery, is convenient to post-processed poly-doped impurity.
Described S type puddler 8 is 2, improves grinding efficiency, makes mixing of materials more abundant.
embodiment 2
The super thick tungsten carbide secondary ball mill device of a kind of fully automatic stereo formula uniform stirring type, as shown in Figure 1, includes motor I 1, feed pipe 2, helical blade 3, passage 4, cylinder I 5, electromagnet 6, cylindrical shell 7, S type puddler 8, metal ball 10, push pedal 11, motor II 12, cylinder II 13, fixed bar 14, funnel case 15, collecting tank 16, pressure sensor plate 17 and control system 18, described motor I 1 is positioned at the left end of passage 4, charge pipe is provided with above the left end of described passage 4, described passage 4 inside is provided with helical blade 3, the right-hand member of described motor I 1 is connected with helical blade 3, described passage 4 right-hand member is connected with on the left of cylindrical shell 7, cylinder I 5 is provided with above described cylindrical shell 7, the below of described cylinder I 5 is connected with electromagnet 6, it is inner that described electromagnet 6 is positioned at cylindrical shell 7, the inside, lower end of described cylindrical shell 7 is provided with push pedal 11, described metal ball 10 is positioned in push pedal 11, described push pedal 11 is provided with S type puddler 8, the below of described push pedal 11 is connected with motor II 12, the below of described motor II 12 is connected with cylinder II 13, the below of described cylindrical shell 7 is provided with funnel case 15, described funnel case 15 inside is provided with fixed bar 14, described cylinder II 13 is arranged on fixed bar 14, the below of described funnel case 15 is provided with collecting box, described collecting box is positioned in pressure sensor plate 17, described control system 18 respectively with motor I 1, cylinder I 5, electromagnet 6, motor II 12, cylinder II 13, pressure sensor plate 17 connects.
The material of described cylindrical shell 7 is tungsten metal.
Described S type puddler 8 is 4.
Described control system 18 is PLC control system.
Start control system 18, control system 18 controls motor I 1 and starts working, motor I 1 drives helical blade 3 to rotate, under the turning effort of helical blade 3, mixed material 9 in feed pipe 2 enters in cylindrical shell 7 by passage 4, when motor I 1 rotation time reaches the value of setting, control system 18 controls motor I 1 and quits work, and completes the process of feeding in cylindrical shell 7.
Then, motor II 12 is started working, motor II 12 drives push pedal 11 to rotate together with S type puddler 8, and metal ball 10, due to the effect of inertia, centrifugal force and frictional force, makes it be driven by S type puddler 8, metal ball 10 and mixed material 9 move, and mutually collide in the process of motion, make mixed material 9 be subject to broken impact, the time of ball milling is shortened greatly, improve grinding efficiency, also make the more abundant of mixing of materials simultaneously.
When control system 18 detect Ball-milling Time reach setting value time, cylinder I 5 and electromagnet 6 are started working, cylinder I 5 promotes electromagnet 6 and moves downward, make electromagnet 6 from metal ball 10 more close to, metal ball 10 is all firmly inhaled on electromagnet 6, then, cylinder II 13 starts, drive motor II 12 and push pedal 11 move downward leaves cylindrical shell 7, mixed material 9 falls in funnel case 15 by the space between cylindrical shell 7 and push pedal 11, mixed material 9 in push pedal 11 is due to the effect of centrifugal force, leaving push pedal 11 falls in funnel case 15, mixed material 9 in funnel case 15 is to falling in collecting tank 16, when collecting tank 16 is filled soon, the pressure that pressure sensor plate 17 is subject to reaches setting value, and feed back to control system 18, control system 18 reminds staff to change collecting tank 16 in time.
After the mixed material 9 in cylindrical shell 7 all falls into funnel tank, control system 18 controls motor II 12 and quits work, cylinder II 13 reverse operation simultaneously, pushing motor II 12 and push pedal 11 move up to initial position, then electromagnet 6 quits work, metal ball 10 drops in push pedal 11 under gravity, then cylinder I 5 reverse operation, and initial position got back to by band motor magnet 6.
The material of described cylindrical shell 7 is tungsten metal, is convenient to post-processed poly-doped impurity.
Described S type puddler 8 is 4, improves grinding efficiency, makes mixing of materials more abundant.
Described control system 18 is PLC control system.
embodiment 3
The super thick tungsten carbide secondary ball mill device of a kind of fully automatic stereo formula uniform stirring type, as shown in Figure 1, includes motor I 1, feed pipe 2, helical blade 3, passage 4, cylinder I 5, electromagnet 6, cylindrical shell 7, S type puddler 8, metal ball 10, push pedal 11, motor II 12, cylinder II 13, fixed bar 14, funnel case 15, collecting tank 16, pressure sensor plate 17 and control system 18, described motor I 1 is positioned at the left end of passage 4, charge pipe is provided with above the left end of described passage 4, described passage 4 inside is provided with helical blade 3, the right-hand member of described motor I 1 is connected with helical blade 3, described passage 4 right-hand member is connected with on the left of cylindrical shell 7, cylinder I 5 is provided with above described cylindrical shell 7, the below of described cylinder I 5 is connected with electromagnet 6, it is inner that described electromagnet 6 is positioned at cylindrical shell 7, the inside, lower end of described cylindrical shell 7 is provided with push pedal 11, described metal ball 10 is positioned in push pedal 11, described push pedal 11 is provided with S type puddler 8, the below of described push pedal 11 is connected with motor II 12, the below of described motor II 12 is connected with cylinder II 13, the below of described cylindrical shell 7 is provided with funnel case 15, described funnel case 15 inside is provided with fixed bar 14, described cylinder II 13 is arranged on fixed bar 14, the below of described funnel case 15 is provided with collecting box, described collecting box is positioned in pressure sensor plate 17, described control system 18 respectively with motor I 1, cylinder I 5, electromagnet 6, motor II 12, cylinder II 13, pressure sensor plate 17 connects.
Described S type puddler 8 is 6.
Described control system 18 is PLC control system.
Start control system 18, control system 18 controls motor I 1 and starts working, motor I 1 drives helical blade 3 to rotate, under the turning effort of helical blade 3, mixed material 9 in feed pipe 2 enters in cylindrical shell 7 by passage 4, when motor I 1 rotation time reaches the value of setting, control system 18 controls motor I 1 and quits work, and completes the process of feeding in cylindrical shell 7.
Then, motor II 12 is started working, motor II 12 drives push pedal 11 to rotate together with S type puddler 8, and metal ball 10, due to the effect of inertia, centrifugal force and frictional force, makes it be driven by S type puddler 8, metal ball 10 and mixed material 9 move, and mutually collide in the process of motion, make mixed material 9 be subject to broken impact, the time of ball milling is shortened greatly, improve grinding efficiency, also make the more abundant of mixing of materials simultaneously.
When control system 18 detect Ball-milling Time reach setting value time, cylinder I 5 and electromagnet 6 are started working, cylinder I 5 promotes electromagnet 6 and moves downward, make electromagnet 6 from metal ball 10 more close to, metal ball 10 is all firmly inhaled on electromagnet 6, then, cylinder II 13 starts, drive motor II 12 and push pedal 11 move downward leaves cylindrical shell 7, mixed material 9 falls in funnel case 15 by the space between cylindrical shell 7 and push pedal 11, mixed material 9 in push pedal 11 is due to the effect of centrifugal force, leaving push pedal 11 falls in funnel case 15, mixed material 9 in funnel case 15 is to falling in collecting tank 16, when collecting tank 16 is filled soon, the pressure that pressure sensor plate 17 is subject to reaches setting value, and feed back to control system 18, control system 18 reminds staff to change collecting tank 16 in time.
After the mixed material 9 in cylindrical shell 7 all falls into funnel tank, control system 18 controls motor II 12 and quits work, cylinder II 13 reverse operation simultaneously, pushing motor II 12 and push pedal 11 move up to initial position, then electromagnet 6 quits work, metal ball 10 drops in push pedal 11 under gravity, then cylinder I 5 reverse operation, and initial position got back to by band motor magnet 6.
Described S type puddler 8 is 6, improves grinding efficiency, makes mixing of materials more abundant.
Described control system 18 is PLC control system.
The above embodiment only have expressed preferred embodiment of the present utility model, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the utility model the scope of the claims.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion, improvement and substitute, these all belong to protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be as the criterion with claims.

Claims (4)

1. the super thick tungsten carbide secondary ball mill device of fully automatic stereo formula uniform stirring type, is characterized in that, include motor I (1), feed pipe (2), helical blade (3), passage (4), cylinder I (5), electromagnet (6), cylindrical shell (7), S type puddler (8), metal ball (10), push pedal (11), motor II (12), cylinder II (13), fixed bar (14), funnel case (15), collecting tank (16), pressure sensor plate (17) and control system (18), described motor I (1) is positioned at the left end of passage (4), charge pipe is provided with above the left end of described passage (4), described passage (4) inside is provided with helical blade (3), the right-hand member of described motor I (1) is connected with helical blade (3), described passage (4) right-hand member is connected with cylindrical shell (7) left side, described cylindrical shell (7) top is provided with cylinder I (5), the below of described cylinder I (5) is connected with electromagnet (6), it is inner that described electromagnet (6) is positioned at cylindrical shell (7), the inside, lower end of described cylindrical shell (7) is provided with push pedal (11), described metal ball (10) is positioned in push pedal (11), described push pedal (11) is provided with S type puddler (8), the below of described push pedal (11) is connected with motor II (12), the below of described motor II (12) is connected with cylinder II (13), the below of described cylindrical shell (7) is provided with funnel case (15), described funnel case (15) inside is provided with fixed bar (14), described cylinder II (13) is arranged on fixed bar (14), the below of described funnel case (15) is provided with collecting box, described collecting box is positioned in pressure sensor plate (17), described control system (18) respectively with motor I (1), cylinder I (5), electromagnet (6), motor II (12), cylinder II (13), pressure sensor plate (17) connects.
2. the super thick tungsten carbide secondary ball mill device of a kind of fully automatic stereo formula uniform stirring type according to claim 1, is characterized in that, the material of described cylindrical shell (7) is pottery or tungsten metal.
3. the super thick tungsten carbide secondary ball mill device of a kind of fully automatic stereo formula uniform stirring type according to claim 1, is characterized in that, described S type puddler (8) is 2-6.
4. the super thick tungsten carbide secondary ball mill device of a kind of fully automatic stereo formula uniform stirring type according to claim 1, it is characterized in that, described control system (18) is PLC control system.
CN201520595852.XU 2015-08-10 2015-08-10 Super thick tungsten carbide second grade ball -milling device of full -automatic three -dimensional even stirring type Expired - Fee Related CN204911657U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107309929A (en) * 2017-07-24 2017-11-03 望谟县兴旺魔芋产业发展有限责任公司 A kind of konjac slicing device
CN108201826A (en) * 2018-02-14 2018-06-26 金华市婆莫纳奇拉机械设备有限公司 A kind of sewage disposal device
CN113603456A (en) * 2021-08-23 2021-11-05 深圳市础润环保科技有限公司 Research, development and manufacturing process of novel clay and porcelain plate
CN117741773A (en) * 2023-12-21 2024-03-22 无锡学院 Material detection device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107309929A (en) * 2017-07-24 2017-11-03 望谟县兴旺魔芋产业发展有限责任公司 A kind of konjac slicing device
CN108201826A (en) * 2018-02-14 2018-06-26 金华市婆莫纳奇拉机械设备有限公司 A kind of sewage disposal device
CN113603456A (en) * 2021-08-23 2021-11-05 深圳市础润环保科技有限公司 Research, development and manufacturing process of novel clay and porcelain plate
CN117741773A (en) * 2023-12-21 2024-03-22 无锡学院 Material detection device

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