CN2049076U - Tunnel cooling apparatus for coating chocolate by dipping - Google Patents

Tunnel cooling apparatus for coating chocolate by dipping Download PDF

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Publication number
CN2049076U
CN2049076U CN 89202087 CN89202087U CN2049076U CN 2049076 U CN2049076 U CN 2049076U CN 89202087 CN89202087 CN 89202087 CN 89202087 U CN89202087 U CN 89202087U CN 2049076 U CN2049076 U CN 2049076U
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CN
China
Prior art keywords
tunnel
chocolate
dipping
coating
coating chocolate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN 89202087
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Chinese (zh)
Inventor
孟云卿
李持平
渠志强
富松林
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Beijing No1 Light Industry Inst
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Beijing No1 Light Industry Inst
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Beijing No1 Light Industry Inst filed Critical Beijing No1 Light Industry Inst
Priority to CN 89202087 priority Critical patent/CN2049076U/en
Publication of CN2049076U publication Critical patent/CN2049076U/en
Withdrawn legal-status Critical Current

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Abstract

The utility model relates to a tunnel cooling apparatus for coating chocolate by dipping, which can be used as corollary equipment for minitype production line of coating chocolate by dipping or for cooling other foods singly. The utility model is synchronized with main machine with stepless speed regulating and can give full play to the production capacity of the main dipping coating machine with guarantee of food sanitation. The tunnel cooling apparatus for coating chocolate by dipping uses photoelectric pneumatic control to avoid deviation of the long range conveyor belt and refrigeration unit to form self-circulation air duct in the tunnel to meet the need of solidifying coating chocolate.

Description

Tunnel cooling apparatus for coating chocolate by dipping
The utility model provides a kind of tunnel cooling device of dip-coating chocolate, is the corollary equipment of chocolate dip-coating production line, also can use in other food cooling separately.
Chocolate food and produce the various device of these food, existing in the world long history is especially maked rapid progress especially in developed country.With West Germany Suo Lishi company is example, and the chocolate machinery of development just has hundreds of, and Japan just has smart chief's hall, meal field, Mingzhi fruit Co., Ltd. and Japan and field to make institute etc. in this class producer of the exhibition mistake of China.Because chocolate demand is big, for realizing high labor productivity, their plant equipment mostly be big specification as: 420 class, 800 types, 1000 types are 2000 types (being that transmission bandwidth is 2000 millimeters) to the maximum.In recent years, the complete set of equipments of the more existing introductions of China, but oneself makes the work ground zero of this based food machinery, and the whole nation does not still produce the producer of the chocolate complete set of equipments of typing.
Chocolate dip-coating is on other food, rather well received on China market as dimension husband chocolate cream biscuit etc., and this product can be less with chocolate, and is very economical.Because chocolate primary raw material cocoa bean is by import, cocoa bean appreciates in the world in recent years, and raw material is very nervous, thereby needs the chocolate food of many production dip-coating mode.For adapting to market demand, some township enterprise makes dipping system on the manual level of the fifties, and technology is too backward, can not satisfy the requirement of bakery and confectionery.
We had once finished the imitated improvement of introducing the chocolate dip-coating main frame of Japanese Mingzhi fruit QT-250 type in 1986, main frame was tested and appraised in 1987.This dipping system than ting model is fit to the needs of China, but as inefficent height, the cooling device of paying attention to hygiene, by the nature cooling, just can not normally bring into play production capacity, do not conform to food hygiene law yet, therefore, redesign.
The purpose of this utility model is exactly the continuous cooling device that a kind of efficient height will be provided, pay attention to hygiene, and is supporting with the chocolate dip coater of QT-250 type, and the food after the dip-coating is cooled off, temperature is controlled at 7~12 ℃, cooled off 6~7 minutes, chocolate coating is solidified, so that directly pack.
Following elder generation is illustrated as follows to accompanying drawing one by one:
The chocolate tunnel of Fig. 1 dip-coating cooling device is always schemed
The chocolate dip-coating production line of Fig. 2 flow chart
Fig. 3 transition workbench
Fig. 4 rear portion and the diagram of gears
Fig. 5 photo-electric control line map
Fig. 6 transition workbench gas circuit control chart
Fig. 7 transmission device gas circuit control chart
Fig. 8 cooling tunnel refrigerating system figure
Fig. 9 cooling tunnel cold wind divides flow graph
Figure 10 cooling tunnel profile
Figure 11 air channel back cover figure
Figure 12 air channel back cover side view
Figure 13 tunnel electrical schematic diagram
Above purpose realizes in the following way: chocolate slurries are carried out raw material preparation (5) through a mixing bowl storage and stirring for dip coater among Fig. 2, and when dip coater was worked, slurries just can constantly inject for its use.The task of chocolate dip coater (6) is to be stained with the liquid mode by chocolate liquid spray and bottom, makes by dip-coating food whole body and evenly wraps the chocolate liquid of one deck, enters this cooling device by conveyer belt then, and the front is advanced, and back tail goes out, and sends to packing.This is the production process of overall manufacturing line.
Specifically, the composition of the chocolate tunnel of the utility model dip-coating cooling device is as Fig. 1.Beginning is transition workbench (1), its task is the food that firm dip-coating is good, take over from dip coater, send into cooling tunnel, as shown in Figure 3: (7) are conveyer belts, and width is 260 millimeters, and (8) are the regulating rollers of cylinder control, (9) be cylinder, (10) are photometer head (transmitting and receiving).The transition workbench of Zu Chenging not only is responsible for input dip-coating food thus, and anterior conveyer belt adjusting deviation device is also arranged.
The rear portion is transmission device (4), its task except that dip-coating food this sends, mainly be transmission, rear portion conveyer belt adjusting deviation device is arranged simultaneously, move simultaneously with anterior tuningout, thus very flexible, accurately and timely.Overall structure is as shown in Figure 4: (11) are conveyer belts, and (12) are that (13) are cylinders by the regulating roller of cylinder control, (14) be photometer head (transmitting and receiving), (15) are idler rollers, and (16) are live-rollers, (17) be buncher, (18) are decelerators.
Though belt conveyor is only wide 260 millimeters, the tunnel reaches 10~20 meters (10 meters of standard types), and this kind transmission belt sideslip is serious.Mostly this class belt tuningout was to use the travel switch mode in the past, i.e. belt deviation, and the contact is run at the edge, the adjusting deviation device starting.The shortcoming of this mode is because frequent move left and right, contact wear, and damages of easily fluffing of belt limit portion, and also reaction is slowly, and it is not prompt enough to rectify a deviation.Tuningout mode of the present utility model has then overcome these shortcomings.Its operating principle is as follows: dotted line partly is photoemission cell and receiving tube circuit among Fig. 5, FD1, FD2 are transmitting tube, GD1, GD2, be receiving tube, when being offset a certain side, conveyer belt covers transmitting tube light, signal to solenoid directional control valve in the pneumatic diagram by photoelectric circuit, change the gas circuit direction, make the cylinder action, so tensioning skew side is one side inclined to one side correcting very soon.This moment, photometer head recovered normal, and cylinder also recovers.If, can proofread and correct too to the opposite side skew.Proofread and correct so repeatedly, guarantee that belt operates steadily, not deflection.Front and back two cover basic principles are all consistent, regulate simultaneously, accurately and timely.Conveyer belt is not subjected to the contact friction, remains intact harmless.
Be refrigeration air-supply arrangement (3) below the middle part, its task is to provide circulation cold air for cooling tunnel.Overall structure such as Fig. 8, shown in Figure 9: (19) are condensers, and (20) are compressors, and main motor is 2.2KW, and (21) are evaporimeters.The utility model is selected the small-sized efficient refrigeration unit for use, guarantees that this unit can form the self-loopa air channel in the tunnel body.Cold wind is shunted about being, as shown in Figure 9.
The middle part is cooling tunnel main body (2), and this partly must have sufficient length, about 10~20 meters, carefully grow, and the shell with good heat-proof quality is arranged.Figure 10 is the cooling tunnel profile: (22) are the holder axles, and (23) are receiving hoppers, and (24) are heat insulation bottom boards, and (25) are the air channel dividing plates, and (26) are the polyurethane outer covers, and (27) are pillars, and (28) are crossbeams.For strict guarantee food production health, the energy dismounting is wanted in the tunnel, and cleaning is convenient.For this reason, outer cover is divided into 10 sections, can arbitrarily takes cleaning apart as required.
In order further to regulate tunnel air quantity wind-warm syndrome, deep bead also is housed in the tunnel, its angle is adjustable, can adjust 60 ° with handgrip, and Figure 11 is air channel back cover figure, and Figure 12 is its side.(29) be that air quantity is regulated handgrip, (30) are back, tunnel deep beads, and (31) are the anterior deep beads in tunnel, and (32) are that air quantity is regulated handgrip.
Whole tunnel power electrical principle, as shown in figure 13.Dotted line partly is a compressor temperature control part.Rotation investigation mission outside the city or town electricity group knob, it is temperature required that pointer is pointed to.
The utility model has been realized with main frame (chocolate dip coater QT-250 type) supporting fully on specifications and characteristics, and speed can stepless speed regulation, and synchronous with main frame, how many main frames goes out, and what handle here.Producing dimension husband chocolate per year can reach more than 70 tons.Guaranteeing to realize the contactless food of staff aspect the food hygiene condition, obtain gratifying effect.The automaticity height, operating personnel no longer worry belt deflection, and have improved conveyer belt service life.The tunnel effect of heat insulation is good, and the dismounting cleaning is convenient.Refrigeration is also very good, and the chocolate coating solid state reaches pre-provisioning request.
Obviously, this complete equipment can be used in separately in other food cooling.

Claims (2)

1, a kind of tunnel cooling device of dip-coating chocolate, comprise [1] transition workbench, [2] cooling tunnel body, [3] cooling device, [4] transmission transposition, it is characterized in that photoelectricity pneumatic control length apart from conveyer belt sideslip not, forms the self-loopa air channel by refrigeration unit in the tunnel, and regulates control.
2, tunnel as claimed in claim 1 cooling device conveyer belt is characterized in that obtaining offset signal by photoemission cell and receiving tube circuit, gives the solenoid directional control valve in the pneumatic circuit, makes the cylinder action, corrects skew rapidly.
CN 89202087 1989-02-28 1989-02-28 Tunnel cooling apparatus for coating chocolate by dipping Withdrawn CN2049076U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 89202087 CN2049076U (en) 1989-02-28 1989-02-28 Tunnel cooling apparatus for coating chocolate by dipping

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 89202087 CN2049076U (en) 1989-02-28 1989-02-28 Tunnel cooling apparatus for coating chocolate by dipping

Publications (1)

Publication Number Publication Date
CN2049076U true CN2049076U (en) 1989-12-13

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ID=4859881

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 89202087 Withdrawn CN2049076U (en) 1989-02-28 1989-02-28 Tunnel cooling apparatus for coating chocolate by dipping

Country Status (1)

Country Link
CN (1) CN2049076U (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100363695C (en) * 2002-08-20 2008-01-23 波克股份有限公司 Flow enhanced tunnel freezer
CN101818979A (en) * 2010-05-17 2010-09-01 沈军 Low-temperature tunnel and low-temperature material processing plant formed by tunnel
CN103359485A (en) * 2012-03-29 2013-10-23 苏州中德机电装备有限公司 Cooling tunnel
CN106572672A (en) * 2014-02-20 2017-04-19 山特维克投资私人有限公司 A system for producing chocolate-based articles

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100363695C (en) * 2002-08-20 2008-01-23 波克股份有限公司 Flow enhanced tunnel freezer
CN101818979A (en) * 2010-05-17 2010-09-01 沈军 Low-temperature tunnel and low-temperature material processing plant formed by tunnel
CN103359485A (en) * 2012-03-29 2013-10-23 苏州中德机电装备有限公司 Cooling tunnel
CN103359485B (en) * 2012-03-29 2015-12-09 苏州中德机电装备有限公司 A kind of cooling tunnel
CN106572672A (en) * 2014-02-20 2017-04-19 山特维克投资私人有限公司 A system for producing chocolate-based articles

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