CN204901771U - Pyrolysis gasifier - Google Patents
Pyrolysis gasifier Download PDFInfo
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- CN204901771U CN204901771U CN201520523533.8U CN201520523533U CN204901771U CN 204901771 U CN204901771 U CN 204901771U CN 201520523533 U CN201520523533 U CN 201520523533U CN 204901771 U CN204901771 U CN 204901771U
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Abstract
本实用新型公开一种热解气化炉,包括炉体,所述炉体由内至外依次为气化室、二燃室、壳体,所述二燃室为沿纵向间隔排布的多个燃烧腔体,所述气化室的外壁由耐高温导热材料制成,且其外壁上布置有若干个导流管,所述导流管与燃烧腔体相连通,气化室中部设置有搅拌装置,所述搅拌装置的搅拌轴为中空结构,且搅拌轴上布置有供氧气孔,搅拌轴的底端与供氧装置相连。本实用新型通过气化室实现垃圾中有机物的分层气化与充分分解,通过二燃室实现气化气体的充分燃烧和无害化,最终实现废弃物的无害化和减量化处理处置。
The utility model discloses a pyrolysis gasification furnace, which comprises a furnace body. The furnace body is composed of a gasification chamber, a second combustion chamber and a casing in sequence from the inside to the outside. A combustion cavity, the outer wall of the gasification chamber is made of high-temperature-resistant and heat-conducting materials, and several guide tubes are arranged on the outer wall, the guide tubes communicate with the combustion cavity, and the middle part of the gasification chamber is provided with A stirring device, the stirring shaft of the stirring device is a hollow structure, and an oxygen supply hole is arranged on the stirring shaft, and the bottom end of the stirring shaft is connected with the oxygen supply device. The utility model realizes the layered gasification and full decomposition of organic matter in garbage through the gasification chamber, realizes the full combustion and harmlessness of the gasification gas through the second combustion chamber, and finally realizes the harmless and reduction treatment and disposal of waste .
Description
技术领域technical field
本实用新型涉及一种热解气化炉,尤其涉及一种热解气化炉。The utility model relates to a pyrolysis gasification furnace, in particular to a pyrolysis gasification furnace.
背景技术Background technique
随着新农村建设的加快,农村人口从相对分散变为相对集中,产生的垃圾如何妥善处置已成为当前面临的迫切问题。由于农村垃圾相对点位较分散,收集较困难,运输距离远,因此整体对农村垃圾的收运覆盖将导致运输成本较高;同时,我国农村缺乏投资成本和运行成本都相对较低的、有效处理垃圾的技术和设备,其现状大多采用原始堆放,简单填埋、露天焚烧等方式处理,这直接威胁到农民的生产生活,无害化处理农村垃圾已迫在眉睫。With the acceleration of new rural construction, the rural population has changed from relatively scattered to relatively concentrated. How to properly dispose of the generated garbage has become an urgent problem. Due to the relatively scattered points of rural garbage, it is difficult to collect, and the transportation distance is long, the overall coverage of rural garbage collection and transportation will lead to high transportation costs; at the same time, my country's rural areas lack relatively low investment costs and operating costs. Most of the technologies and equipment used to dispose of garbage are treated by original stacking, simple landfill, open-air incineration, etc., which directly threaten the production and life of farmers, and the harmless treatment of rural garbage is imminent.
实用新型内容Utility model content
本实用新型的目的在于针对上述问题,提供一种热解气化炉,以解决农村垃圾缺乏无害处理的设备,造成环境严重污染的问题。The purpose of this utility model is to provide a pyrolysis gasifier to solve the problem of serious environmental pollution caused by the lack of harmless treatment equipment for rural garbage.
本实用新型的目的是通过以下技术方案来实现:The purpose of this utility model is to realize through the following technical solutions:
一种热解气化炉,包括炉体,所述炉体由内至外依次为气化室、二燃室、壳体,所述二燃室为沿纵向间隔排布的多个燃烧腔体,所述气化室的外壁由耐高温导热材料制成,且其外壁上布置有若干个导流管,所述导流管与燃烧腔体相连通,气化室中部设置有搅拌装置,所述搅拌装置的搅拌轴为中空结构,且搅拌轴上布置有供氧气孔,搅拌轴的底端与供氧装置相连。A pyrolysis gasification furnace, including a furnace body, the furnace body is a gasification chamber, a second combustion chamber, and a shell in sequence from the inside to the outside, and the second combustion chamber is a plurality of combustion chambers arranged at intervals along the longitudinal direction , the outer wall of the gasification chamber is made of high-temperature-resistant and heat-conducting materials, and several guide tubes are arranged on the outer wall. The guide tubes communicate with the combustion chamber, and a stirring device is arranged in the middle of the gasification chamber. The stirring shaft of the stirring device has a hollow structure, and oxygen supply holes are arranged on the stirring shaft, and the bottom end of the stirring shaft is connected with the oxygen supply device.
作为本实用新型的一种优选方案,所述气化室由上至下依次为干燥段、热解气化段、燃烧段、灰斗。As a preferred solution of the utility model, the gasification chamber includes a drying section, a pyrolysis gasification section, a combustion section, and an ash hopper in order from top to bottom.
作为本实用新型的一种优选方案,所述燃烧腔体为螺旋折流式结构。As a preferred solution of the present utility model, the combustion cavity is a spiral baffle structure.
作为本实用新型的一种优选方案,所述燃烧腔体的折流处设置有蜂窝式进气装置,所述壳体上开有通气孔,所述蜂窝式进气装置与壳体上的通气孔相连通。As a preferred solution of the present utility model, a honeycomb air intake device is provided at the baffle of the combustion cavity, and a vent hole is opened on the housing, and the honeycomb air intake device is connected with the air vent on the housing. The pores are connected.
本实用新型的有益效果为,本实用新型通过气化室实现垃圾中有机物的分层气化与充分分解,通过二燃室实现气化气体的充分燃烧和无害化,最终实现废弃物的无害化和减量化处理处置。The beneficial effect of the utility model is that the utility model realizes the layered gasification and full decomposition of organic matter in the garbage through the gasification chamber, realizes the full combustion and harmlessness of the gasification gas through the second combustion chamber, and finally realizes the non-toxic treatment of waste. Hazardous and reduction treatment and disposal.
附图说明Description of drawings
图1为本实用新型一种热解气化炉的结构示意图。Fig. 1 is a schematic structural view of a pyrolysis gasification furnace of the present invention.
图中:In the picture:
1、支座;2、燃烧腔体;3、进料口;4、干燥段;5、热解气化段;6、燃烧段;7、导流管;8、耐火砖;9、搅拌轴;10、供氧装置。1. Support; 2. Combustion cavity; 3. Feed inlet; 4. Drying section; 5. Pyrolysis gasification section; 6. Combustion section; 7. Guide tube; 8. Refractory brick; 9. Stirring shaft ; 10. Oxygen supply device.
具体实施方式Detailed ways
下面结合附图并通过具体实施方式来进一步说明本实用新型的技术方案。可以理解的是,此处所描述的实施例仅仅用于解释本实用新型,而非对本实用新型的限定。The technical scheme of the utility model will be further described below in conjunction with the accompanying drawings and through specific embodiments. It can be understood that the embodiments described here are only used to explain the utility model, rather than limit the utility model.
请参照图1所示,图1为本实用新型一种热解气化炉的结构示意图。Please refer to FIG. 1 , which is a schematic structural diagram of a pyrolysis gasifier of the present invention.
于本实施例中,一种热解气化炉,包括支座1及由支座1支撑的炉体,所述炉体由内至外依次为气化室、二燃室、壳体,所述壳体上开有通气孔,所述二燃室为沿纵向间隔排布的多个燃烧腔体2,所述燃烧腔体2为螺旋折流式结构,且燃烧腔体2的折流处设置有蜂窝式进气装置,所述蜂窝式进气装置与壳体上的通气孔相连通,所述气化室的外壁由耐火砖8制成,且其外壁上布置有若干个导流管7,所述导流管7与燃烧腔体2相连通,气化室由上至下依次为干燥段4、热解气化段5、燃烧段6、灰斗,气化室中部设置有搅拌装置,所述搅拌装置的搅拌轴9为中空结构,且搅拌轴9上布置有供氧气孔,搅拌轴9的底端与供氧装置10相连,In this embodiment, a pyrolysis gasification furnace includes a support 1 and a furnace body supported by the support 1, and the furnace body is a gasification chamber, a second combustion chamber, and a shell in sequence from the inside to the outside. There are ventilation holes on the casing, and the second combustion chamber is a plurality of combustion chambers 2 arranged at intervals in the longitudinal direction. A honeycomb air intake device is provided, and the honeycomb air intake device communicates with the vent holes on the shell. The outer wall of the gasification chamber is made of refractory bricks 8, and several guide pipes are arranged on the outer wall 7. The guide pipe 7 is connected with the combustion chamber 2, and the gasification chamber is sequentially composed of the drying section 4, the pyrolysis gasification section 5, the combustion section 6, and the ash hopper from top to bottom. The middle part of the gasification chamber is provided with a stirring device, the stirring shaft 9 of the stirring device is a hollow structure, and an oxygen supply hole is arranged on the stirring shaft 9, and the bottom end of the stirring shaft 9 is connected with the oxygen supply device 10,
工作时,垃圾由炉体的进料口3进入气化室中,先在干燥段4由壁面辐射、高温热解气化烟气、热解气化段5导热三方作用下干燥,使其中的水分挥发,干燥后,垃圾在热解气化段5分解成一氧化碳、气态烃类等可燃物进入混合烟气中,热解气化后的残留物进入燃烧段6充分燃烧,燃烧段6的氧气由搅拌轴8上的供氧气孔提供,有效保证了其供氧量,燃烧段6由上至下可分为还原区、氧化区,氧化区内碳、焦油和氧气发生剧烈的氧化反应,燃烧产生的热量用来提供还原区、热解气化段5、干燥段4所需的热量,还原区内,二氧化碳和水被炽热的碳还原,产生一氧化碳、氢气等可燃气体,进入混合烟气中,经燃烧段6充分燃烧的残渣落入灰斗由自动除渣机定期排出炉外,上述产生的混合烟气中由导流管7进入二燃室的燃烧腔体2内,燃烧腔体2为螺旋折流式结构,延长了混合烟气在其内的时间,能够有效保证混合烟气充分燃烧,且燃烧腔体2采用折流结构可用于沉降除尘,进而使得可燃物充分燃烧的同时其夹带的粉尘在折流过程中沉降,由排灰装置排出。When working, the garbage enters the gasification chamber from the feed port 3 of the furnace body, and is first dried in the drying section 4 by wall radiation, high-temperature pyrolysis gasification flue gas, and pyrolysis gasification section 5. Moisture evaporates, and after drying, the garbage decomposes into combustibles such as carbon monoxide and gaseous hydrocarbons in the pyrolysis and gasification section 5 and enters the mixed flue gas. The residue after pyrolysis and gasification enters the combustion section 6 for full combustion, and the oxygen in the combustion section 6 Provided by the oxygen supply hole on the stirring shaft 8, the oxygen supply is effectively guaranteed. The combustion section 6 can be divided into a reduction zone and an oxidation zone from top to bottom. In the oxidation zone, carbon, tar and oxygen undergo violent oxidation reactions, and the combustion The heat generated is used to provide the heat required for the reduction zone, the pyrolysis gasification section 5, and the drying section 4. In the reduction zone, carbon dioxide and water are reduced by hot carbon to produce combustible gases such as carbon monoxide and hydrogen, which enter the mixed flue gas , the residue fully burned by the combustion section 6 falls into the ash hopper and is regularly discharged out of the furnace by the automatic slag remover. It is a spiral baffle structure, which prolongs the time of the mixed smoke in it, and can effectively ensure the full combustion of the mixed smoke, and the combustion chamber 2 adopts a baffle structure that can be used for sedimentation and dust removal, so that the combustibles can be fully burned while other The entrained dust settles during the deflection process and is discharged by the ash discharge device.
本实用新型的导流管7布置于气化室中部,使得混合烟气由气化室中部进入二燃室的燃烧腔体2内,其与传统排烟方式不同,传统排烟布置方式为两种:布置在炉体上端或下端,布置于上端,由于靠近干燥段4,烟气中易混有水分,布置于下端,由于流经灰斗,烟气中会携带大量粉尘,本申请将其布置于气化室中部,淹没在物料中,干燥段4产生的水蒸汽不易穿过热解气化段5和燃烧段6进入导流管7,从而降低了烟气水分含量,提高了烟气的热值,且能够使得上行高温烟气折返,进而降低了烟气中粉尘浓度。The guide pipe 7 of the utility model is arranged in the middle of the gasification chamber, so that the mixed flue gas enters the combustion chamber 2 of the secondary combustion chamber from the middle of the gasification chamber, which is different from the traditional smoke exhaust method. The traditional smoke exhaust arrangement is two Type: arranged at the upper or lower end of the furnace body, arranged at the upper end, because it is close to the drying section 4, the flue gas is easy to be mixed with moisture, arranged at the lower end, due to flowing through the ash hopper, a large amount of dust will be carried in the flue gas, this application will refer to it as Arranged in the middle of the gasification chamber and submerged in the material, the water vapor generated in the drying section 4 is not easy to pass through the pyrolysis gasification section 5 and the combustion section 6 and enter the draft tube 7, thereby reducing the moisture content of the flue gas and improving the heat of the flue gas value, and can make the upward high-temperature flue gas turn back, thereby reducing the dust concentration in the flue gas.
以上实施例只是阐述了本实用新型的基本原理和特性,本实用新型不受上述实施例限制,在不脱离本实用新型精神和范围的前提下,本实用新型还有各种变化和改变,这些变化和改变都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The above embodiments only set forth the basic principles and characteristics of the present utility model, and the present utility model is not limited by the above-mentioned embodiments. Under the premise of not departing from the spirit and scope of the present utility model, the present utility model also has various changes and changes. These Variations and changes are within the scope of the claimed invention. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
Claims (4)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520523533.8U CN204901771U (en) | 2015-07-17 | 2015-07-17 | Pyrolysis gasifier |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104949132A (en) * | 2015-07-17 | 2015-09-30 | 张宝家 | Pyrolyzing gasifier |
| CN105674284A (en) * | 2016-03-24 | 2016-06-15 | 江苏联兴成套设备制造有限公司 | Vertical pyrolysis gasifier |
| CN106678824A (en) * | 2017-02-20 | 2017-05-17 | 长沙超梵环境科技有限公司 | Household garbage pyrolytic wet smoke cyclic utilization device and method |
| CN107965771A (en) * | 2017-12-27 | 2018-04-27 | 利百川环保科技有限公司 | A kind of dual firing chamber's burning adjusting mechanism for pyrolysis oven |
-
2015
- 2015-07-17 CN CN201520523533.8U patent/CN204901771U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104949132A (en) * | 2015-07-17 | 2015-09-30 | 张宝家 | Pyrolyzing gasifier |
| CN105674284A (en) * | 2016-03-24 | 2016-06-15 | 江苏联兴成套设备制造有限公司 | Vertical pyrolysis gasifier |
| CN106678824A (en) * | 2017-02-20 | 2017-05-17 | 长沙超梵环境科技有限公司 | Household garbage pyrolytic wet smoke cyclic utilization device and method |
| CN107965771A (en) * | 2017-12-27 | 2018-04-27 | 利百川环保科技有限公司 | A kind of dual firing chamber's burning adjusting mechanism for pyrolysis oven |
| CN107965771B (en) * | 2017-12-27 | 2023-12-26 | 江苏利百川环保科技有限公司 | Two-combustion-chamber combustion adjusting mechanism for pyrolysis furnace |
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Effective date of registration: 20171011 Address after: Huishan District Qi Village street democracy 214183 of Jiangsu Province, Wuxi City Patentee after: LIBAICHUAN ENVIRONMENT PROTECTION TECHNOLOGY CO.,LTD. Address before: Huishan District Jiangsu road 214000 Yuqi Street democratic city of Wuxi Province, No. 11 Co-patentee before: Yu Zhongxing Patentee before: Zhang Baojia |
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Address after: 214183 Yuqi Street democratic village, Huishan District, Wuxi, Jiangsu Patentee after: JIANGSU LIBAICHUAN ENVIRONMENT PROTECTION TECHNOLOGY CO.,LTD. Address before: 214183 Yuqi Street democratic village, Huishan District, Wuxi, Jiangsu Patentee before: LIBAICHUAN ENVIRONMENT PROTECTION TECHNOLOGY CO.,LTD. |
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Granted publication date: 20151223 |