CN204893415U - A automatic all -in -one that is used for coil stock division truncation to cut - Google Patents
A automatic all -in -one that is used for coil stock division truncation to cut Download PDFInfo
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- CN204893415U CN204893415U CN201520547696.XU CN201520547696U CN204893415U CN 204893415 U CN204893415 U CN 204893415U CN 201520547696 U CN201520547696 U CN 201520547696U CN 204893415 U CN204893415 U CN 204893415U
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Abstract
The utility model discloses an automatic all -in -one that is used for coil stock division truncation to cut relates to panel beating processing technology field. This automation all -in -one including being used for of setting up in order fixed and open the metal coil stock the decoiler, be used for smoothing the metal coil stock the levelling machine, be used for with the cutting of metal coil stock for the plate shearing machine of fixed length sheet material and for stack hydraulic lifting platform, wherein, still be provided with the laser cutting machine who is used for processing metal coil stock board body and cuts two long limits between levelling machine and the plate shearing machine, one side that laser cutting machine is located the feed end is provided with first servo feeder, and one side that laser cutting machine is located the discharge end is provided with the servo feeder of second, hydraulic lifting platform is located one side of plate shearing machine discharge end. The utility model discloses the automation mechanized operation that the ability realization was opened a book, was smoothed, was cut, and the cutting is more comprehensive, high -efficient, and whole process need not a large amount of hand fits, and production efficiency is high, the material utilization rate height.
Description
Technical field
The utility model relates to panel beating technical field, is specifically a kind ofly to drive for coiled strip the automatic integrated machine that truncation cuts.
Background technology
In panel beating process, before the product enamel process such as such as inner container of electric water heater, usually need to carry out sawing sheet processing to belt metallic coil stock.At present, add man-hour carrying out sawing sheet, domestic production producer generally adopts and first belt metallic coil stock uncoiling is smoothed, and then sends into plate shearing machine and is processed into the identical plate of length, finally again by manually cutting, being polished into required specification part.
But finding in actual production process, there is following defect in existing processing mode:
(1) existing processing mode needs the continuous cooperation between work human and computer, and production efficiency is lower, and under the prerequisite that particularly cannot be improved in the productivity of workman, this mode of production is difficult to the needs adapting to modern production;
(2) existing processing mode only carries out the surface trimming (namely by plate shearing machine, belt metallic coil stock being interrupted the plate of rear formation multistage) on belt metallic coil stock width by plate shearing machine, for the cutting on belt metallic coil stock length direction (as the cutting on the two long limits to belt metallic coil stock, or the processing to the plate body of belt metallic coil stock) can only by manually carrying out the processing in later stage, workman's workload is large, and stock utilization is low.
Utility model content
For the defect existed in prior art, the purpose of this utility model is to provide a kind of and drives for coiled strip the automatic integrated machine that truncation cuts, the automation mechanized operation of uncoiling, smoothing, cutting can be realized, and cutting more comprehensively, efficiently, whole process is without the need to a large amount of hand fit, production efficiency is high, and stock utilization is high.
For reaching above object, the technical scheme that the utility model is taked is: provide a kind of and drive for coiled strip the automatic integrated machine that truncation cuts, comprise arrange in turn for fix and open belt metallic coil stock uncoiler, for smoothing the levelling machine of belt metallic coil stock and the plate shearing machine for belt metallic coil stock being cut into fixed length plate; The laser cutting machine for processing metal coiled strip plate body and cutting two long limits is also provided with between described levelling machine and plate shearing machine; The side that laser cutting machine is positioned at feed end is provided with the first servo feeder, and the side that laser cutting machine is positioned at discharge end is provided with the second servo feeder; And the side that plate shearing machine is positioned at discharge end is provided with the hydraulic elevating platform for finished product stacking.
On the basis of technique scheme, described laser cutting machine comprises frame, the top of frame both sides is provided with two guide rails respectively along its length, coiled strip bracing frame is provided with between two guide rails, the top of coiled strip bracing frame is provided with crossbeam, and the two ends of crossbeam are connected with two slide respectively, and the top of crossbeam is provided with Mobile base along its length, the sidewalls vertical of Mobile base is provided with slide rail, and slide rail slides is provided with laser cutting head; The lifting roller mechanism for auxiliary transmission belt metallic coil stock is provided with immediately below described coiled strip bracing frame.
On the basis of technique scheme, described coiled strip bracing frame comprises multiple support tool section be vertically fixed between two guide rails.
On the basis of technique scheme, described lifting roller mechanism comprises underframe, and the top of underframe is provided with roller fixed mount, is provided with cylinder between roller fixed mount and underframe; The top of roller fixed mount is provided with multiple roller, and the parallel and interval of the support tool section of described roller and coiled strip bracing frame is arranged.
On the basis of technique scheme, also vertically straight-line motion mechanism is provided with, the flange form linear bearing that described straight-line motion mechanism comprises guide shaft support, is arranged at the guiding linear axis in guide shaft support and is connected with guiding linear axis between described roller fixed mount and underframe.
On the basis of technique scheme, described laser cutting machine also comprises the coiled strip position-limit mechanism that two are fixed on frame top, and two coiled strip position-limit mechanisms lay respectively at feed end and the discharge end of frame.
On the basis of technique scheme, each coiled strip position-limit mechanism comprises linear axis and two limit assemblies being arranged at linear axis that slide; The two ends of described linear axis are fixedly connected with frame respectively by one piece of fixed head, each limit assembly comprises the linear bearing box-type unit that slip is arranged at linear axis, the top of linear bearing box-type unit is provided with roller installing plate, the top of roller installing plate is fixed with multiple resin roller by roller standing screw, and the sidewall of roller installing plate is provided with locking nut.
On the basis of technique scheme, each coiled strip position-limit mechanism comprises two linear axis, and two linear axis are positioned at same level, and the slip of each limit assembly is arranged on two linear axis.
On the basis of technique scheme, described first servo feeder, the second servo feeder all select roller servo feeder.
On the basis of technique scheme, this automatic integrated machine also comprises programmable logic controller (PLC), and programmable logic controller (PLC) is connected with uncoiler, levelling machine, plate shearing machine, laser cutting machine, the first servo feeder and the second servo feeder respectively.
The beneficial effects of the utility model are:
1. an automatic integrated machine is by a uncoiler, a levelling machine, a laser cutting machine, a plate shearing machine, a hydraulic elevating platform and two servo feeder compositions, in production process, the uncoiling of belt metallic coil stock, smoothing, cutting and transmission all complete automatically, compared with the mode of the continuous cooperation needed in prior art between work human and computer, the utility model is without the need to a large amount of hand fit, only need operator, make the automaticity of processing high, not only significantly reduce working strength, improve production efficiency, and effectively can also ensure the reliability of crudy.
2., in the utility model, laser cutting function realizes the plate body of belt metallic coil stock and the cutting processing on two long limits, and belt metallic coil stock is cut into fixed length plate according to need of production by shear function; Laser cutting machine and plate shearing machine with the use of, can realize the comprehensive cutting to belt metallic coil stock, it is efficient, convenient not only to process, and effectively can improve stock utilization, is applicable to the needs of modern production.
3. in the utility model, laser cutting machine inside is provided with the lifting roller mechanism for auxiliary transmission belt metallic coil stock, the roller component of self (i.e. roller fixed mount and multiple roller) can rise by the cylinder of this lifting roller mechanism automatically, after roller component after rise exceeds the support tool section of coiled strip bracing frame, energy jack-up belt metallic coil stock; When the second servo feeder drives belt metallic coil stock to move, belt metallic coil stock is sent in plate shearing machine by the servo-actuated of self by multiple rollers of roller component smoothly, not only serve the auxiliary effect transmitted, and can also effectively avoid because belt metallic coil stock tows on support tool section, and the surface damage caused.
4. in the utility model, the feed end of laser cutting machine and discharge end are provided with coiled strip position-limit mechanism, two limit assemblies of coiled strip position-limit mechanism slide and are arranged on linear axis, adjusted by locking nut and fix the spacing between two limit assemblies, belt metallic coil stock can be made just to pass from the centre of two limit assemblies, and be locked, thus play the effect spacing to belt metallic coil stock, and then ensure that the steadiness of belt metallic coil stock in cutting processing process; When carrying out transmission under the drive of belt metallic coil stock at servo feeder, the resin roller of two limit assemblies is by the resistance of servo-actuated minimizing belt metallic coil stock in transmission process of self, thus play the effect of accessory drive, and then improve the efficiency of transmission of belt metallic coil stock.
5. applicability of the present utility model is wide, is applicable to the process line of various belt metallic coil stock.
Accompanying drawing explanation
Fig. 1 is the structural representation driving the automatic integrated machine that truncation is cut in the utility model embodiment for coiled strip;
Fig. 2 is the structural representation of laser cutting machine in the utility model embodiment;
Fig. 3 is the top view of Fig. 2;
Fig. 4 is the structural representation being elevated roller mechanism in the utility model embodiment;
Fig. 5 is the structural representation at another visual angle of Fig. 4;
Fig. 6 is coiled strip position-limit mechanism in the utility model embodiment.
Reference numeral: 1-uncoiler; 2-levelling machine; 3-first servo feeder; 4-laser cutting machine; 5-second servo feeder; 6-plate shearing machine; 7-hydraulic elevating platform; 8-frame; 9-coiled strip position-limit mechanism, 9a-fixed head, 9b-linear axis, 9c-linear bearing box-type unit, 9d-roller installing plate, 9e-roller standing screw, 9f-resin roller, 9g-locking nut; 10-guide rail; 11-laser cutting head; 12-slide rail; 13-crossbeam; 14-Mobile base; 15-coiled strip bracing frame; 16-is elevated roller mechanism, 16a-underframe, 16b-cylinder, 16c-roller fixed mount, 16d-roller, 16e-guide shaft support, and 16f-leads linear axis, 16g-flange form linear bearing.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiment of the present utility model is described in further detail.
Shown in Figure 1, the utility model embodiment provides a kind of and drives for coiled strip the automatic integrated machine that truncation cuts, comprise arrange in turn for fix and open belt metallic coil stock uncoiler 1, for smoothing the levelling machine 2 of belt metallic coil stock and the plate shearing machine 6 for belt metallic coil stock being cut into fixed length plate, wherein, the laser cutting machine 4 for processing metal coiled strip plate body and cutting two long limits is also provided with between levelling machine 2 and plate shearing machine 6; The side that laser cutting machine 4 is positioned at feed end is provided with the first servo feeder 3, and the side that laser cutting machine 4 is positioned at discharge end is provided with the second servo feeder 5; And the side that plate shearing machine 6 is positioned at discharge end is provided with the hydraulic elevating platform 7 for finished product stacking.In the present embodiment, the first servo feeder 3, second servo feeder 5 all elects roller servo feeder as.
Shown in Fig. 2 and Fig. 3, described laser cutting machine 4 comprises frame 8, the top of frame 8 both sides is provided with along its length respectively between two guide rails, 10, two guide rails 10 and is provided with coiled strip bracing frame 15, and this coiled strip bracing frame 15 comprises multiple support tool section be vertically fixed between two guide rails 10; The top of described coiled strip bracing frame 15 is provided with crossbeam 13, the two ends of crossbeam 13 are slidably connected with two guide rails 10 respectively, the top of crossbeam 13 is provided with Mobile base 14 along its length, and the sidewalls vertical of Mobile base 14 is provided with slide rail 12, and slide rail 12 slides is provided with laser cutting head 11; The lifting roller mechanism 16 for auxiliary transmission belt metallic coil stock is provided with immediately below described coiled strip bracing frame 15.
Shown in Fig. 3, Fig. 4 and Fig. 5, described lifting roller mechanism 16 comprises underframe 16a, the top of underframe 16a is provided with roller fixed mount 16c, is provided with the cylinder 16b (cylinder 16b is by drive of high-pressure gas) for being elevated roller fixed mount 16c between roller fixed mount 16c and underframe 16a; The top of roller fixed mount 16c is provided with multiple roller 16d (roller fixed mount 16c and multiple roller 16d forms roller component), parallel and the interval of the support tool section of this roller 16d and coiled strip bracing frame 15 is arranged, and makes roller 16d can pass through the support tool section of coiled strip bracing frame 15 in uphill process.
In the present embodiment, in order to better backing drum fixed mount 16c, and make roller fixed mount 16c under the effect of cylinder 16b, keep the rectilinear motion done on vertical direction, between roller fixed mount 16c and underframe 16a, be also vertically provided with straight-line motion mechanism, described straight-line motion mechanism comprises flange form linear bearing 16f and is located at the flexible linear axis 16e in flange form linear bearing 16f.
Shown in Fig. 2 and Fig. 3, described laser cutting machine 4 also comprises feed end and the discharge end that two coiled strip position-limit mechanism 9, two coiled strip position-limit mechanisms 9 being fixed on frame 8 top lay respectively at frame 8.
Wherein, shown in Figure 6, each coiled strip position-limit mechanism 9 comprises linear axis 9b and two limit assemblies being arranged at linear axis 9b that slide; The two ends of described linear axis 9b are fixedly connected with frame 8 respectively by one piece of fixed head 9a, each limit assembly comprises the linear bearing box-type unit 9c that slip is arranged at linear axis 9b, the top of described linear bearing box-type unit 9c is provided with roller installing plate 9d, the top of roller installing plate 9d is fixed with multiple resin roller 9f by roller standing screw 9e, and the sidewall of roller installing plate 9d is provided with locking nut 9g.In the present embodiment, each coiled strip position-limit mechanism 9 comprises two linear axis 9b, and two linear axis 9b are positioned at same level, and the slip of each limit assembly is arranged on two linear axis 9b, make that the balance of each limit assembly is good, stability is high, and it is convenient to slide.
When this coiled strip position-limit mechanism 9 uses, adjusted by locking nut 9g and fix the spacing between two limit assemblies, make belt metallic coil stock just can pass (playing position-limiting action) from the centre of two limit assemblies, when carrying out transmission under the drive of belt metallic coil stock at servo feeder, the resin roller 9f of limit assembly is by the resistance of servo-actuated minimizing belt metallic coil stock in transmission process (playing the effect of accessory drive).
In the present embodiment, this automatic integrated machine also comprises programmable logic controller (PLC) (not shown), programmable logic controller (PLC) is connected with uncoiler 1, levelling machine 2, plate shearing machine 6, laser cutting machine 4, first servo feeder 3 and the second servo feeder 5 respectively, realizes Automated condtrol.
The specific works process of the automatic integrated machine of the utility model is as follows:
Under the control of Programmable Logic Controller, correct through levelling machine 2 after being fixed on the belt metallic coil stock uncoiling on uncoiler 1; Belt metallic coil stock after correction is under the drive of the first servo feeder 3, and the coiled strip position-limit mechanism 9 through laser cutting machine 4 feed end enters on the coiled strip bracing frame 15 of laser cutting machine 4; First servo feeder 3 is shut down, and the laser cutting head 11 of laser cutting machine 4 starts to do Three dimensional slots motion, processes the plate body of belt metallic coil stock and two long limits; To be processed complete after, lifting roller mechanism 16 by cylinder 16b by roller component (i.e. roller fixed mount 16c and multiple roller 16d) rise, after the roller component after rise exceeds the support tool section of coiled strip bracing frame 15, jack-up belt metallic coil stock; Second servo feeder 5 starts, the coiled strip position-limit mechanism 9 pulling belt metallic coil stock to pass laser cutting machine 4 discharge end enters in plate shearing machine 6, belt metallic coil stock is cut into fixed length plate according to need of production by plate shearing machine 6, and blanking is to the enterprising windrow buttress of hydraulic elevating platform 7.Whole process is without the need to a large amount of hand fit, and production efficiency is high, and stock utilization is high.
The utility model is not limited to above-mentioned preferred forms; anyone can draw other various forms of products under enlightenment of the present utility model; no matter but any change is done in its shape or structure; every have identical with the utility model or akin technical scheme, all within its protection domain.
Claims (10)
1. drive for coiled strip the automatic integrated machine that truncation cuts for one kind, comprise arrange in turn for fix and open belt metallic coil stock uncoiler (1), for smoothing the levelling machine (2) of belt metallic coil stock and the plate shearing machine (6) for belt metallic coil stock being cut into fixed length plate, it is characterized in that: be also provided with between described levelling machine (2) and plate shearing machine (6) for processing metal coiled strip plate body and cutting two long limits laser cutting machine (4); The side that laser cutting machine (4) is positioned at feed end is provided with the first servo feeder (3), and the side that laser cutting machine (4) is positioned at discharge end is provided with the second servo feeder (5); And the side that plate shearing machine (6) is positioned at discharge end is provided with the hydraulic elevating platform (7) for finished product stacking.
2. as claimed in claim 1 drive for coiled strip the automatic integrated machine that truncation cuts, it is characterized in that: described laser cutting machine (4) comprises frame (8), the top of frame (8) both sides is provided with two guide rails (10) respectively along its length, coiled strip bracing frame (15) is provided with between two guide rails (10), the top of coiled strip bracing frame (15) is provided with crossbeam (13), the two ends of crossbeam (13) are slidably connected with two guide rails (10) respectively, the top of crossbeam (13) is provided with Mobile base (14) along its length, the sidewalls vertical of Mobile base (14) is provided with slide rail (12), the upper slip of slide rail (12) is provided with laser cutting head (11), the lifting roller mechanism (16) for auxiliary transmission belt metallic coil stock is provided with immediately below described coiled strip bracing frame (15).
3. as claimed in claim 2 drive for coiled strip the automatic integrated machine that truncation cuts, it is characterized in that: described coiled strip bracing frame (15) comprises multiple support tool section be vertically fixed between two guide rails (10).
4. as claimed in claim 3 drive for coiled strip the automatic integrated machine that truncation cuts, it is characterized in that: described lifting roller mechanism (16) comprises underframe (16a), the top of underframe (16a) is provided with roller fixed mount (16c), is provided with cylinder (16b) between roller fixed mount (16c) and underframe (16a); The top of roller fixed mount (16c) is provided with multiple roller (16d), and the parallel and interval of the support tool section of described roller (16d) and coiled strip bracing frame (15) is arranged.
5. as claimed in claim 4 drive for coiled strip the automatic integrated machine that truncation cuts, it is characterized in that: between described roller fixed mount (16c) and underframe (16a), be also vertically provided with straight-line motion mechanism, the flange form linear bearing (16g) that described straight-line motion mechanism comprises guide shaft support (16e), is arranged at the guiding linear axis (16f) in guide shaft support (16e) and is connected with guiding linear axis (16f).
6. as claimed in claim 2 drive for coiled strip the automatic integrated machine that truncation cuts, it is characterized in that: described laser cutting machine (4) also comprises the coiled strip position-limit mechanism (9) that two are fixed on frame (8) top, and two coiled strip position-limit mechanisms (9) lay respectively at feed end and the discharge end of frame (8).
7. as claimed in claim 6 drive for coiled strip the automatic integrated machine that truncation cuts, it is characterized in that: each coiled strip position-limit mechanism (9) comprises two limit assemblies that linear axis (9b) and slip are arranged at linear axis (9b); The two ends of described linear axis (9b) are fixedly connected with frame (8) respectively by one piece of fixed head (9a), each limit assembly comprises the linear bearing box-type unit (9c) that slip is arranged at linear axis (9b), the top of linear bearing box-type unit (9c) is provided with roller installing plate (9d), the top of roller installing plate (9d) is fixed with multiple resin roller (9f) by roller standing screw (9e), and the sidewall of roller installing plate (9d) is provided with locking nut (9g).
8. as claimed in claim 7 drive for coiled strip the automatic integrated machine that truncation cuts, it is characterized in that: each coiled strip position-limit mechanism (9) comprises two linear axis (9b), two linear axis (9b) are positioned at same level, and the slip of each limit assembly is arranged on two linear axis (9b).
9. as claimed in claim 1 drive for coiled strip the automatic integrated machine that truncation cuts, it is characterized in that: described first servo feeder (3), the second servo feeder (5) all select roller servo feeder.
10. according to any one of claim 1 to 8, drive for coiled strip the automatic integrated machine that truncation cuts, it is characterized in that: this automatic integrated machine also comprises programmable logic controller (PLC), programmable logic controller (PLC) is connected with uncoiler (1), levelling machine (2), plate shearing machine (6), laser cutting machine (4), the first servo feeder (3) and the second servo feeder (5) respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520547696.XU CN204893415U (en) | 2015-07-24 | 2015-07-24 | A automatic all -in -one that is used for coil stock division truncation to cut |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520547696.XU CN204893415U (en) | 2015-07-24 | 2015-07-24 | A automatic all -in -one that is used for coil stock division truncation to cut |
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| CN204893415U true CN204893415U (en) | 2015-12-23 |
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| CN201520547696.XU Active CN204893415U (en) | 2015-07-24 | 2015-07-24 | A automatic all -in -one that is used for coil stock division truncation to cut |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105563131A (en) * | 2016-01-28 | 2016-05-11 | 安徽鸿路钢结构(集团)股份有限公司 | Zero-point locating optimizing method for plate decoiler |
| CN105903784A (en) * | 2016-04-19 | 2016-08-31 | 藤县正钻门业有限公司 | Unqualified sheet material rejection apparatus for decoiler machine |
| CN106881376A (en) * | 2017-04-17 | 2017-06-23 | 丹阳市昌鑫工具有限公司 | Automatic material cutter |
| CN107283072A (en) * | 2017-06-26 | 2017-10-24 | 嘉善傲博体育用品有限公司 | A kind of cutter device of basketball leather |
| CN109317968A (en) * | 2018-11-23 | 2019-02-12 | 浙江上建风机有限公司 | Air duct produces all-in-one machine and its production technology |
| CN109551229A (en) * | 2019-01-25 | 2019-04-02 | 河北剀顺门业有限公司 | Laser boring cold-rolling mill |
| CN110919380A (en) * | 2019-12-13 | 2020-03-27 | 北京定荣家科技有限公司 | Keel production is with opening a book production line that cuts |
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2015
- 2015-07-24 CN CN201520547696.XU patent/CN204893415U/en active Active
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105563131A (en) * | 2016-01-28 | 2016-05-11 | 安徽鸿路钢结构(集团)股份有限公司 | Zero-point locating optimizing method for plate decoiler |
| CN105903784A (en) * | 2016-04-19 | 2016-08-31 | 藤县正钻门业有限公司 | Unqualified sheet material rejection apparatus for decoiler machine |
| CN106881376A (en) * | 2017-04-17 | 2017-06-23 | 丹阳市昌鑫工具有限公司 | Automatic material cutter |
| CN107283072A (en) * | 2017-06-26 | 2017-10-24 | 嘉善傲博体育用品有限公司 | A kind of cutter device of basketball leather |
| CN109317968A (en) * | 2018-11-23 | 2019-02-12 | 浙江上建风机有限公司 | Air duct produces all-in-one machine and its production technology |
| CN109551229A (en) * | 2019-01-25 | 2019-04-02 | 河北剀顺门业有限公司 | Laser boring cold-rolling mill |
| CN109551229B (en) * | 2019-01-25 | 2024-04-12 | 河北剀顺门业有限公司 | Laser drilling cold rolling mill |
| CN110919380A (en) * | 2019-12-13 | 2020-03-27 | 北京定荣家科技有限公司 | Keel production is with opening a book production line that cuts |
| CN110919380B (en) * | 2019-12-13 | 2024-06-11 | 北京定荣家科技有限公司 | Keel production is with cutting production line that opens a book |
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