CN204892949U - Long -life extrusion die is used to high performance carbide blank - Google Patents
Long -life extrusion die is used to high performance carbide blank Download PDFInfo
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- CN204892949U CN204892949U CN201520694343.2U CN201520694343U CN204892949U CN 204892949 U CN204892949 U CN 204892949U CN 201520694343 U CN201520694343 U CN 201520694343U CN 204892949 U CN204892949 U CN 204892949U
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Abstract
The utility model relates to an extrusion die especially relates to a long -life extrusion die is used to high performance carbide blank. The utility model discloses an overcome the shortcoming that current carbide blank pressing process intensity of labour is big, the automation degree low, the mould is fragile, manufacturing cost is higher, provide such long -life extrusion die is used to high performance carbide blank, including cylinder I, mould groove, bracing piece I, solenoid valve, inlet pipe, electric putter, bracing piece II, cylinder II, control system, pressure sensor board, collecting box, layer board I, distance sensor I, layer board II, clamp plate I, distance sensor II and clamp plate II, the inside top in I installation mould groove in the cylinder, the below and the clamp plate II of cylinder I are connected, II belows of clamp plate are passed through bracing piece I and are connected with clamp plate I. The utility model discloses reached automatic operation, low in labor strength, efficient, the suppression is effectual, long service life, saving manufacturing cost's effect.
Description
Technical field
The utility model relates to a kind of extrusion die, particularly relates to a kind of high-performance carbide blank long-life extrusion die.
Background technology
Alloy is the material with metallic character synthesized by two or more metal and metal or the certain method of nonmetal warp, generally obtains by fusing into uniform liquid and solidify.Alloy has the premium properties such as fusing point is low, hardness is large, intensity is high, resistance to corrosion is strong, heat-resisting, and therefore, alloy material is widely used in many science, sphere of life.
Alloy material is of a great variety, and wherein carbide alloy is the one of alloy material.Carbide alloy is a kind of alloy material be made up by powder metallurgical technique of the hard compounds of refractory metal and binding metal.Carbide alloy has very high hardness, intensity, wearability and corrosion resistance, be described as " industrial tooth ", for the manufacture of cutting element, cutter, cobalt tool and wear-resisting spare part, be widely used in the fields such as military project, space flight and aviation, machining, metallurgy, oil drilling, mine instrument, telecommunications, building, with the development of downstream industry, the carbide alloy market demand continues to increase.And following new-and high-tech weaponry and equipment manufacture, the progress of most advanced branches of science technology and the fast development of nuclear power source, by the demand of hart metal product improved energetically high technology content and high-quality stability.
But hard alloy production process is more complicated, after needing alloy powder pressing forming, carry out next step processing again.In existing carbide alloy blank pressing process, automation degree of equipment is low, and labour intensity is large, and efficiency is low, and mould is fragile, and production cost is higher.
Therefore, the high-performance carbide blank long-life extrusion die study a kind of automatic operation, labour intensity is low, efficiency is high, pressing result is good, saving production cost.
Utility model content
(1) technical problem that will solve
The utility model is in order to overcome the shortcoming that existing carbide alloy blank pressing process labour intensity is large, automation degree of equipment is low, efficiency is low, mould is fragile, production cost is higher, and the technical problems to be solved in the utility model is to provide a kind of automatic operation, labour intensity is low, efficiency is high, pressing result is good, long service life, the high-performance carbide blank long-life extrusion die that saves production cost.
(2) technical scheme
In order to solve the problems of the technologies described above, the utility model provides so a kind of high-performance carbide blank long-life extrusion die, includes cylinder I, mold slots, support bar I, magnetic valve, feed pipe, electric pushrod, support bar II, cylinder II, control system, pressure sensor plate, collecting box, supporting plate I, range sensor I, supporting plate II, pressing plate I, range sensor II and pressing plate II, the inner tip of described cylinder I installation mold groove, the below of described cylinder I is connected with pressing plate II, be connected with pressing plate I by support bar I below described pressing plate II, the below of described pressing plate II is provided with range sensor II, the left side of described mold slots is provided with feed pipe, described feed pipe tilts to install, described feed pipe is provided with magnetic valve, described supporting plate II is positioned at immediately below mold slots, be connected with supporting plate I by support bar II below described supporting plate II, the top of described supporting plate I is provided with range sensor I, the below of described supporting plate I is connected with cylinder II, the right side of described cylinder II is provided with collecting box, described collecting box is placed in pressure sensor plate, the left side in described electric pushrod space between the bottom of mold slots and supporting plate II, described control system respectively with cylinder I, range sensor I, magnetic valve, electric pushrod, range sensor II, pressure sensor plate connects.
Preferably, described support bar I and support bar II are 2-5.
Preferably, the angle of described feed pipe and horizontal direction is 15 °-60 °.
Preferably, described range sensor I and range sensor II are 2-5.
Preferably, described control system is PLC control system.
Operation principle: start control system, cylinder II is started working, promoting supporting plate I and supporting plate II supporting plate II that moves upward enters in mold slots, then, control system opens solenoid valve, the alloy powder in feed pipe enters in mold slots, when control system detects that the magnetic valve opening time reaches setting value, control system is shut electromagnetic valve immediately, terminates reinforced process.
Then cylinder I works, band dynamic pressure plate I and pressing plate II move downward, and extrude the alloy powder in mold slots, due to the fixed support effect of support bar I and support bar II, pressing plate I and supporting plate II not yielding, reach the compressing measured effect of alloy blank matter; After supporting plate II extrusion, range sensor I detects that the distance between supporting plate I and supporting plate II changes, and by information feed back to control system, control system reminds staff to change supporting plate II in time; After pressing plate I extrusion, range sensor II detects that the distance between pressing plate I and pressing plate II changes, and by information feed back to control system, control system reminds staff to change pressing plate I in time; After alloy blank has extruded, control system is control cylinder I and cylinder II reverse operation respectively, and make pressing plate I and supporting plate II get back to initial position respectively, compressing alloy blank, due to the effect of its gravity, drops on supporting plate II.
Electric pushrod starts, electric pushrod promotes the alloy blank on supporting plate II to the right, it is made to fall in collecting box, then electric pushrod reverse operation restPoses, when the pressure that pressure sensor plate detects reaches setting value, pressure sensor plate is by information feed back to control system, and control system reminds staff to change collecting box in time.
Described support bar I and support bar II are 2-5, make pressing plate I and supporting plate II not yielding, reach long-lived effect.
The angle of described feed pipe and horizontal direction is 15 °-60 °, reaches the effect that charging rate is fast, effect is best.
Described range sensor I and range sensor II are 2-5, play the effect whether comprehensive detection supporting plate II and pressing plate I are out of shape.
Described control system is PLC control system.
Described range sensor I, magnetic valve, control system, pressure sensor plate and range sensor II is existing mature technology, and the utility model is no longer explained in detail.
(3) beneficial effect
The utility model solves the shortcoming that existing carbide alloy blank pressing process labour intensity is large, automation degree of equipment is low, efficiency is low, mould is fragile, production cost is higher, and the utility model reaches automatic operation, labour intensity is low, efficiency is high, pressing result is good, long service life, the effect that saves production cost.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Structural representation when Fig. 2 is extruded alloy powder.
Fig. 3 is process chart of the present utility model.
Being labeled as in accompanying drawing: 1-cylinder I, 2-mold slots, 3-support bar I, 4-magnetic valve, 5-feed pipe, 6-electric pushrod, 7-support bar II, 8-cylinder II, 9-control system, 10-pressure sensor plate, 11-collecting box, 12-supporting plate I, 13-range sensor I, 14-supporting plate II, 15-pressing plate I, 16-range sensor II, 17-pressing plate II, 18-alloy powder.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is further described.
embodiment 1
A kind of high-performance carbide blank long-life extrusion die, as Figure 1-3, includes cylinder I 1, mold slots 2, support bar I 3, magnetic valve 4, feed pipe 5, electric pushrod 6, support bar II 7, cylinder II 8, control system 9, pressure sensor plate 10, collecting box 11, supporting plate I 12, range sensor I 13, supporting plate II 14, pressing plate I 15, range sensor II 16 and pressing plate II 17, the inner tip of described cylinder I 1 installation mold groove 2, the below of described cylinder I 1 is connected with pressing plate II 17, be connected with pressing plate I 15 by support bar I 3 below described pressing plate II 17, the below of described pressing plate II 17 is provided with range sensor II 16, the left side of described mold slots 2 is provided with feed pipe 5, described feed pipe 5 tilts to install, described feed pipe 5 is provided with magnetic valve 4, described supporting plate II 14 is positioned at immediately below mold slots 2, be connected with supporting plate I 12 by support bar II 7 below described supporting plate II 14, the top of described supporting plate I 12 is provided with range sensor I 13, the below of described supporting plate I 12 is connected with cylinder II 8, the right side of described cylinder II 8 is provided with collecting box 11, described collecting box 11 is placed in pressure sensor plate 10, the left side in described electric pushrod 6 space between the bottom of mold slots 2 and supporting plate II 14, described control system 9 respectively with cylinder I 1, range sensor I 13, magnetic valve 4, electric pushrod 6, range sensor II 16, pressure sensor plate 10 connects.
Described support bar I 3 and support bar II 7 are 2.
Described feed pipe 5 is 15 ° with the angle of horizontal direction.
Described range sensor I 13 and range sensor II 16 are 2.
Described control system 9 is PLC control system.
Start control system 9, cylinder II 8 is started working, promoting supporting plate I 12 and supporting plate II 14 supporting plate II 14 that moves upward enters in mold slots 2, then, control system 9 opens solenoid valve 4, the alloy powder 18 in feed pipe 5 enters in mold slots 2, when control system 9 detects that magnetic valve 4 opening time reaches setting value, control system 9 is shut electromagnetic valve 4 immediately, terminates reinforced process.
Then cylinder I 1 works, band dynamic pressure plate I 15 and pressing plate II 17 move downward, alloy powder 18 in mold slots 2 is extruded, due to the fixed support effect of support bar I 3 and support bar II 7, pressing plate I 15 and supporting plate II 14 not yielding, reach the compressing measured effect of alloy blank matter; After supporting plate II 14 extrusion, range sensor I 13 detects that the distance between supporting plate I 12 and supporting plate II 14 changes, and by information feed back to control system 9, control system 9 reminds staff to change supporting plate II 14 in time; After pressing plate I 15 extrusion, range sensor II 16 detects that the distance between pressing plate I 15 and pressing plate II 17 changes, and by information feed back to control system 9, control system 9 reminds staff to change pressing plate I 15 in time; After alloy blank has extruded, control system 9 is control cylinder I 1 and cylinder II 8 reverse operation respectively, and make pressing plate I 15 and supporting plate II 14 get back to initial position respectively, compressing alloy blank, due to the effect of its gravity, drops on supporting plate II 14.
Electric pushrod 6 starts, electric pushrod 6 promotes the alloy blank on supporting plate II 14 to the right, it is made to fall in collecting box 11, then electric pushrod 6 reverse operation restPoses, when the pressure that pressure sensor plate 10 detects reaches setting value, pressure sensor plate 10 is by information feed back to control system 9, and control system 9 reminds staff to change collecting box 11 in time.
Described support bar I 3 and support bar II 7 are 2, make pressing plate I 15 and supporting plate II 14 not yielding, reach long-lived effect.
Described feed pipe 5 is 15 ° with the angle of horizontal direction, reaches the effect that charging rate is fast, effect is best.
Described range sensor I 13 and range sensor II 16 are 2, play the effect whether comprehensive detection supporting plate II 14 and pressing plate I 15 are out of shape.
Described control system 9 is PLC control system.
embodiment 2
A kind of high-performance carbide blank long-life extrusion die, as Figure 1-3, includes cylinder I 1, mold slots 2, support bar I 3, magnetic valve 4, feed pipe 5, electric pushrod 6, support bar II 7, cylinder II 8, control system 9, pressure sensor plate 10, collecting box 11, supporting plate I 12, range sensor I 13, supporting plate II 14, pressing plate I 15, range sensor II 16 and pressing plate II 17, the inner tip of described cylinder I 1 installation mold groove 2, the below of described cylinder I 1 is connected with pressing plate II 17, be connected with pressing plate I 15 by support bar I 3 below described pressing plate II 17, the below of described pressing plate II 17 is provided with range sensor II 16, the left side of described mold slots 2 is provided with feed pipe 5, described feed pipe 5 tilts to install, described feed pipe 5 is provided with magnetic valve 4, described supporting plate II 14 is positioned at immediately below mold slots 2, be connected with supporting plate I 12 by support bar II 7 below described supporting plate II 14, the top of described supporting plate I 12 is provided with range sensor I 13, the below of described supporting plate I 12 is connected with cylinder II 8, the right side of described cylinder II 8 is provided with collecting box 11, described collecting box 11 is placed in pressure sensor plate 10, the left side in described electric pushrod 6 space between the bottom of mold slots 2 and supporting plate II 14, described control system 9 respectively with cylinder I 1, range sensor I 13, magnetic valve 4, electric pushrod 6, range sensor II 16, pressure sensor plate 10 connects.
Described support bar I 3 and support bar II 7 are 3.
Described feed pipe 5 is 46 ° with the angle of horizontal direction.
Described range sensor I 13 and range sensor II 16 are 3.
Described control system 9 is PLC control system.
Start control system 9, cylinder II 8 is started working, promoting supporting plate I 12 and supporting plate II 14 supporting plate II 14 that moves upward enters in mold slots 2, then, control system 9 opens solenoid valve 4, the alloy powder 18 in feed pipe 5 enters in mold slots 2, when control system 9 detects that magnetic valve 4 opening time reaches setting value, control system 9 is shut electromagnetic valve 4 immediately, terminates reinforced process.
Then cylinder I 1 works, band dynamic pressure plate I 15 and pressing plate II 17 move downward, alloy powder 18 in mold slots 2 is extruded, due to the fixed support effect of support bar I 3 and support bar II 7, pressing plate I 15 and supporting plate II 14 not yielding, reach the compressing measured effect of alloy blank matter; After supporting plate II 14 extrusion, range sensor I 13 detects that the distance between supporting plate I 12 and supporting plate II 14 changes, and by information feed back to control system 9, control system 9 reminds staff to change supporting plate II 14 in time; After pressing plate I 15 extrusion, range sensor II 16 detects that the distance between pressing plate I 15 and pressing plate II 17 changes, and by information feed back to control system 9, control system 9 reminds staff to change pressing plate I 15 in time; After alloy blank has extruded, control system 9 is control cylinder I 1 and cylinder II 8 reverse operation respectively, and make pressing plate I 15 and supporting plate II 14 get back to initial position respectively, compressing alloy blank, due to the effect of its gravity, drops on supporting plate II 14.
Electric pushrod 6 starts, electric pushrod 6 promotes the alloy blank on supporting plate II 14 to the right, it is made to fall in collecting box 11, then electric pushrod 6 reverse operation restPoses, when the pressure that pressure sensor plate 10 detects reaches setting value, pressure sensor plate 10 is by information feed back to control system 9, and control system 9 reminds staff to change collecting box 11 in time.
Described support bar I 3 and support bar II 7 are 3, make pressing plate I 15 and supporting plate II 14 not yielding, reach long-lived effect.
Described feed pipe 5 is 46 ° with the angle of horizontal direction, reaches the effect that charging rate is fast, effect is best.
Described range sensor I 13 and range sensor II 16 are 3, play the effect whether comprehensive detection supporting plate II 14 and pressing plate I 15 are out of shape.
Described control system 9 is PLC control system.
embodiment 3
A kind of high-performance carbide blank long-life extrusion die, as Figure 1-3, includes cylinder I 1, mold slots 2, support bar I 3, magnetic valve 4, feed pipe 5, electric pushrod 6, support bar II 7, cylinder II 8, control system 9, pressure sensor plate 10, collecting box 11, supporting plate I 12, range sensor I 13, supporting plate II 14, pressing plate I 15, range sensor II 16 and pressing plate II 17, the inner tip of described cylinder I 1 installation mold groove 2, the below of described cylinder I 1 is connected with pressing plate II 17, be connected with pressing plate I 15 by support bar I 3 below described pressing plate II 17, the below of described pressing plate II 17 is provided with range sensor II 16, the left side of described mold slots 2 is provided with feed pipe 5, described feed pipe 5 tilts to install, described feed pipe 5 is provided with magnetic valve 4, described supporting plate II 14 is positioned at immediately below mold slots 2, be connected with supporting plate I 12 by support bar II 7 below described supporting plate II 14, the top of described supporting plate I 12 is provided with range sensor I 13, the below of described supporting plate I 12 is connected with cylinder II 8, the right side of described cylinder II 8 is provided with collecting box 11, described collecting box 11 is placed in pressure sensor plate 10, the left side in described electric pushrod 6 space between the bottom of mold slots 2 and supporting plate II 14, described control system 9 respectively with cylinder I 1, range sensor I 13, magnetic valve 4, electric pushrod 6, range sensor II 16, pressure sensor plate 10 connects.
Described support bar I 3 and support bar II 7 are 5.
Described feed pipe 5 is 60 ° with the angle of horizontal direction.
Described range sensor I 13 and range sensor II 16 are 5.
Described control system 9 is PLC control system.
Start control system 9, cylinder II 8 is started working, promoting supporting plate I 12 and supporting plate II 14 supporting plate II 14 that moves upward enters in mold slots 2, then, control system 9 opens solenoid valve 4, the alloy powder 18 in feed pipe 5 enters in mold slots 2, when control system 9 detects that magnetic valve 4 opening time reaches setting value, control system 9 is shut electromagnetic valve 4 immediately, terminates reinforced process.
Then cylinder I 1 works, band dynamic pressure plate I 15 and pressing plate II 17 move downward, alloy powder 18 in mold slots 2 is extruded, due to the fixed support effect of support bar I 3 and support bar II 7, pressing plate I 15 and supporting plate II 14 not yielding, reach the compressing measured effect of alloy blank matter; After supporting plate II 14 extrusion, range sensor I 13 detects that the distance between supporting plate I 12 and supporting plate II 14 changes, and by information feed back to control system 9, control system 9 reminds staff to change supporting plate II 14 in time; After pressing plate I 15 extrusion, range sensor II 16 detects that the distance between pressing plate I 15 and pressing plate II 17 changes, and by information feed back to control system 9, control system 9 reminds staff to change pressing plate I 15 in time; After alloy blank has extruded, control system 9 is control cylinder I 1 and cylinder II 8 reverse operation respectively, and make pressing plate I 15 and supporting plate II 14 get back to initial position respectively, compressing alloy blank, due to the effect of its gravity, drops on supporting plate II 14.
Electric pushrod 6 starts, electric pushrod 6 promotes the alloy blank on supporting plate II 14 to the right, it is made to fall in collecting box 11, then electric pushrod 6 reverse operation restPoses, when the pressure that pressure sensor plate 10 detects reaches setting value, pressure sensor plate 10 is by information feed back to control system 9, and control system 9 reminds staff to change collecting box 11 in time.
Described support bar I 3 and support bar II 7 are 5, make pressing plate I 15 and supporting plate II 14 not yielding, reach long-lived effect.
Described feed pipe 5 is 60 ° with the angle of horizontal direction, reaches the effect that charging rate is fast, effect is best.
Described range sensor I 13 and range sensor II 16 are 5, play the effect whether comprehensive detection supporting plate II 14 and pressing plate I 15 are out of shape.
Described control system 9 is PLC control system.
The above embodiment only have expressed preferred embodiment of the present utility model, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the utility model the scope of the claims.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion, improvement and substitute, these all belong to protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be as the criterion with claims.
Claims (5)
1. a high-performance carbide blank long-life extrusion die, is characterized in that, includes cylinder I (1), mold slots (2), support bar I (3), magnetic valve (4), feed pipe (5), electric pushrod (6), support bar II (7), cylinder II (8), control system (9), pressure sensor plate (10), collecting box (11), supporting plate I (12), range sensor I (13), supporting plate II (14), pressing plate I (15), range sensor II (16) and pressing plate II (17), the inner tip of described cylinder I (1) installation mold groove (2), the below of described cylinder I (1) is connected with pressing plate II (17), described pressing plate II (17) below is connected with pressing plate I (15) by support bar I (3), the below of described pressing plate II (17) is provided with range sensor II (16), the left side of described mold slots (2) is provided with feed pipe (5), described feed pipe (5) tilts to install, described feed pipe (5) is provided with magnetic valve (4), described supporting plate II (14) is positioned at immediately below mold slots (2), described supporting plate II (14) below is connected with supporting plate I (12) by support bar II (7), the top of described supporting plate I (12) is provided with range sensor I (13), the below of described supporting plate I (12) is connected with cylinder II (8), the right side of described cylinder II (8) is provided with collecting box (11), described collecting box (11) is placed in pressure sensor plate (10), described electric pushrod (6) is positioned at the left side in space between the bottom of mold slots (2) and supporting plate II (14), described control system (9) respectively with cylinder I (1), range sensor I (13), magnetic valve (4), electric pushrod (6), range sensor II (16), pressure sensor plate (10) connects.
2. a kind of high-performance carbide blank long-life extrusion die according to claim 1, is characterized in that, described support bar I (3) and support bar II (7) are 2-5.
3. a kind of high-performance carbide blank long-life extrusion die according to claim 1, is characterized in that, described feed pipe (5) is 15 °-60 ° with the angle of horizontal direction.
4. a kind of high-performance carbide blank long-life extrusion die according to claim 1, is characterized in that, described range sensor I (13) and range sensor II (16) are 2-5.
5. a kind of high-performance carbide blank long-life extrusion die according to claim 1, it is characterized in that, described control system (9) is PLC control system.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520694343.2U CN204892949U (en) | 2015-09-10 | 2015-09-10 | Long -life extrusion die is used to high performance carbide blank |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520694343.2U CN204892949U (en) | 2015-09-10 | 2015-09-10 | Long -life extrusion die is used to high performance carbide blank |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105921757A (en) * | 2016-04-28 | 2016-09-07 | 江西耀升钨业股份有限公司 | Production technology capable of rapidly processing carbide tipped cutting tools |
| CN107813405A (en) * | 2017-11-13 | 2018-03-20 | 江西致远环保技术有限公司 | A kind of waste incineration clinker briquet device |
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2015
- 2015-09-10 CN CN201520694343.2U patent/CN204892949U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105921757A (en) * | 2016-04-28 | 2016-09-07 | 江西耀升钨业股份有限公司 | Production technology capable of rapidly processing carbide tipped cutting tools |
| CN105921757B (en) * | 2016-04-28 | 2017-11-10 | 江西耀升钨业股份有限公司 | Can rapid processing hard alloy knife bar production technology |
| CN107813405A (en) * | 2017-11-13 | 2018-03-20 | 江西致远环保技术有限公司 | A kind of waste incineration clinker briquet device |
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