CN204892235U - Automatic assembly line that dusts in steel floor - Google Patents
Automatic assembly line that dusts in steel floor Download PDFInfo
- Publication number
- CN204892235U CN204892235U CN201520650875.6U CN201520650875U CN204892235U CN 204892235 U CN204892235 U CN 204892235U CN 201520650875 U CN201520650875 U CN 201520650875U CN 204892235 U CN204892235 U CN 204892235U
- Authority
- CN
- China
- Prior art keywords
- steel floor
- room
- automatic powder
- powder spraying
- trickle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 113
- 239000010959 steel Substances 0.000 title claims abstract description 113
- 239000007921 spray Substances 0.000 claims abstract description 37
- 238000005406 washing Methods 0.000 claims abstract description 28
- 238000001035 drying Methods 0.000 claims abstract description 18
- 238000005238 degreasing Methods 0.000 claims abstract description 15
- 238000007711 solidification Methods 0.000 claims abstract description 13
- 230000008023 solidification Effects 0.000 claims abstract description 13
- 239000000843 powder Substances 0.000 claims description 27
- 238000002386 leaching Methods 0.000 claims description 25
- 238000005507 spraying Methods 0.000 claims description 21
- 230000006698 induction Effects 0.000 claims description 11
- 238000007781 pre-processing Methods 0.000 claims description 8
- 239000000725 suspension Substances 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 229940098458 powder spray Drugs 0.000 abstract 2
- 238000002791 soaking Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 24
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 239000012670 alkaline solution Substances 0.000 description 8
- 230000007935 neutral effect Effects 0.000 description 8
- 239000000243 solution Substances 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 239000000428 dust Substances 0.000 description 6
- 239000004519 grease Substances 0.000 description 5
- 239000004411 aluminium Substances 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- 238000005237 degreasing agent Methods 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 230000001404 mediated effect Effects 0.000 description 4
- 238000010410 dusting Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002203 pretreatment Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000013527 degreasing agent Substances 0.000 description 1
- 238000007590 electrostatic spraying Methods 0.000 description 1
- 210000000981 epithelium Anatomy 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005459 micromachining Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The utility model relates to an automatic assembly line that dusts in steel floor, including preceding processing system, drying device, automatic powder spray device, solidification equipment, conveying system, conveying system runs through preceding processing system in proper order, drying device, automatic powder spray device, solidification equipment, preceding processing apparatus drenches degrease room, spray degreasing room, soaks that the trickle is washed a room, is sprayed a washing room, room, bonderizing room are transferred to the table, soak the trickle washes two rooms, sprays two rooms of washing including soaking of setting gradually. Connect by conveying system between each system, finishing line manufacturing equipment is advanced, and working strength is little.
Description
Technical field
The utility model relates to a kind of steel floor Surface-micromachining process, especially relates to a kind of steel floor automatic powder spraying streamline.
Background technology
Dusting is electrostatic spraying treatment process for steel floor surface, and some factories adopt different operation to produce, cleaning, need a dead lift, and such mode of operation to comparatively clumsy, and wastes a large amount of manpowers, affects operating efficiency.In addition, steel floor, in process of manufacture, needs to dust process to steel floor surface, needs to carry out phosphorating treatment to steel floor before process of dusting, the surface of the steel floor of conventional production lines can not phosphorating treatment completely, causes the treatment effect that dusts in later stage poor.
Utility model content
The purpose of this utility model is the defect overcoming prior art existence, provides a kind of steel floor automatic powder spraying streamline, automatically completes dust pre-treatment and baking, improve the productivity effect of steel floor.
The utility model solves the technical scheme that its technical problem adopts:
A kind of steel floor automatic powder spraying streamline, comprises preprocessing system, drying unit, automatic powder spraying device, solidification equipment, induction system; Described induction system runs through preprocessing system successively, drying unit, automatic powder spraying device, solidification equipment;
Described pretreating device comprises that degreasing room is drenched in the leaching that sets gradually, spray degreasing room, leaching trickle wash a Room, spray washing one Room, table adjust room, phosphatization room, leaching trickle to wash two Room, spray washing two Room;
Described induction system is annular suspension carrier chain, and described annular suspension carrier chain is provided with fixture; Steel floor automatic transport on science and engineering position is throughout made by annular suspension carrier chain.
Temperature in described drying unit is between 140-200 DEG C.
Temperature in described solidification equipment is between 180-220 DEG C.
First steel floor enters leaching pouring degreasing room, spray degreasing cleans in room, the grease on removing steel floor surface and foreign material; Trickle washes a Room, spray washing one cleans in Room to enter leaching again, removes the solvent of steel floor surface attachment; Enter table again and adjust room, can be adjusted by table and the surface of steel floor is adjusted, overcome surperficial epithelium coarsening phenomenon; Enter phosphatization room phosphorating treatment again; Enter leaching trickle again and wash two Room, spray washing two Room is washed; Enter drying unit drying and processing again; Enter automatic powder spraying device again and carry out process of dusting, after preprocessing system, surface of steel plate absorption powder evenly; Enter the powder of solidification equipment to steel floor surface to be again heating and curing process, steel floor surface color, thickness is more even.
A kind of steel floor automatic powder spraying technique, comprises the following steps:
1, charging, hangs on steel floor, carries out leaching drench ungrease treatment to steel floor, steel floor is immersed in temperature is between 65-80 DEG C, pH value is 5-15 minute in alkaline solution between 10-13, slightly wash away except the dust on surface, aluminium bits and grease; Spray degreasing process is carried out to steel floor, steel floor is immersed in temperature is between 65-80 DEG C, pH value is 5-15 minute in alkaline solution between 10-13;
2, carry out leaching trickle to steel floor to wash, at 65-80 DEG C, steel floor is immersed in neutral solution 5-15 second; Spray washing is carried out to steel floor, at 25-40 DEG C, with circulating water, is carried out to steel floor spray washing 60-120 second;
3, carry out table to steel floor and mediate reason, the adjustment of employing table is carried out table and is mediated reason, and described table is adjusted as mass percent concentration is 1.5-2 ‰ iron and steel degreasing agent, and the table tune processing time is 1-2 minute, and pH value is 8-10;
4, carry out phosphorating treatment to steel floor, phosphorating treatment temperature is 33-37 DEG C, and the time is 8-15 minute;
5, carry out leaching trickle to steel floor to wash, at 25-40 DEG C, steel floor is immersed in neutral solution 5-15 second; Spray washing is carried out to steel floor, at 25-40 DEG C, with circulating water, is carried out to steel floor spray washing 60-120 second;
6, steel floor is carried out to the drying and processing of 140-200 DEG C, baking time is 15-20 minute;
7, dusted process in steel floor surface;
8, steel floor is carried out between 180-220 DEG C to the baking process of 15-20 minute, the powder of steel floor surface attachment is cured.
Beneficial effect: the utility model solves the defect existed in background technology, production line automation degree of the present utility model is high, cost is low; Connected by induction system between each system; Finishing line process equipment is advanced, and working strength is little.Simultaneously carry out pre-treatment before phosphorating treatment, improve the phosphatization degree on steel floor surface, make steel floor surface color, thickness evenly.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
Fig. 1 is the structural representation of preferred embodiment of the present utility model.
Wherein: 1, preprocessing system; 2, drying unit; 3, automatic powder spraying device; 4, solidification equipment; 5, induction system; 6, degreasing room is drenched in leaching; 7, spray degreasing room; 8, soak trickle and wash a Room; 9, spray washing one Room; 10, room adjusted by table; 11, phosphatization room; 12, soak trickle and wash two Room; 13, spray washing two Room.
Detailed description of the invention
Below in conjunction with accompanying drawing, preferred embodiment of the present utility model is described in detail, to make advantage of the present utility model and feature more easily be understood by those skilled in the art, thus more explicit defining is made to protection domain of the present utility model.
As shown in Figure 1, embodiment of the present utility model comprises:
A kind of steel floor automatic powder spraying streamline, comprises preprocessing system 1, drying unit 2, automatic powder spraying device 3, solidification equipment 4, induction system 5; Described induction system 5 runs through preprocessing system 1 successively, drying unit 2, automatic powder spraying device 3, solidification equipment 4;
Described pretreating device 1 comprises that degreasing room 6 is drenched in the leaching that sets gradually, spray degreasing room 7, leaching trickle wash a Room 8, spray washing one Room 9, table adjust room 10, phosphatization room 11, leaching trickle to wash two Room 12, spray washing two Room 13;
Described induction system 5 is annular suspension carrier chain, and described annular suspension carrier chain is provided with fixture; Steel floor automatic transport on science and engineering position is throughout made by annular suspension carrier chain.
Temperature in described drying unit 2 is between 140-200 DEG C.
Temperature in described solidification equipment 4 is between 180-220 DEG C.
Embodiment 1:
A kind of steel floor automatic powder spraying technique, comprises the following steps:
1, charging, hangs on steel floor, carries out leaching drench ungrease treatment to steel floor, steel floor is immersed in temperature is between 65 DEG C, pH value is in alkaline solution between 10 5 minutes, slightly wash away except the dust on surface, aluminium bits and grease; Spray degreasing process is carried out to steel floor, steel floor is immersed in temperature is between 65 DEG C, pH value is in alkaline solution between 10 5 minutes;
2, carry out leaching trickle to steel floor to wash, at 65 DEG C, steel floor to be immersed in neutral solution 5 seconds; Spray washing is carried out to steel floor, at 25 DEG C, with circulating water, spray washing is carried out 60 seconds to steel floor;
3, carry out table to steel floor and mediate reason, the adjustment of employing table is carried out table and is mediated reason, and described table is adjusted as mass percent concentration is 1.5 ‰ iron and steel degreasing agents, and the table tune processing time is 1 minute, and pH value is 8;
4, carry out phosphorating treatment to steel floor, phosphorating treatment temperature is 33 DEG C, and the time is 8 minutes;
5, carry out leaching trickle to steel floor to wash, at 25 DEG C, steel floor to be immersed in neutral solution 5 seconds; Spray washing is carried out to steel floor, at 25 DEG C, with circulating water, spray washing is carried out 60 seconds to steel floor;
6, steel floor is carried out to the drying and processing of 140 DEG C, baking time is 15 minutes;
7, dusted process in steel floor surface;
8, steel floor is carried out between 180 DEG C to the baking process of 15 minutes, the powder of steel floor surface attachment is cured.
Embodiment 2:
A kind of steel floor automatic powder spraying technique, comprises the following steps:
1, charging, hangs on steel floor, carries out leaching drench ungrease treatment to steel floor, steel floor is immersed in temperature is between 80 DEG C, pH value is in alkaline solution between 13 15 minutes, slightly wash away except the dust on surface, aluminium bits and grease; Spray degreasing process is carried out to steel floor, steel floor is immersed in temperature is between 80 DEG C, pH value is in alkaline solution between 13 15 minutes;
2, carry out leaching trickle to steel floor to wash, at 80 DEG C, steel floor to be immersed in neutral solution 15 seconds; Spray washing is carried out to steel floor, at 40 DEG C, with circulating water, spray washing is carried out 120 seconds to steel floor;
3, carry out table to steel floor and mediate reason, the adjustment of employing table is carried out table and is mediated reason, and described table is adjusted as mass percent concentration is 2 ‰ iron and steel degreasing agents, and the table tune processing time is 2 minutes, and pH value is 10;
4, carry out phosphorating treatment to steel floor, phosphorating treatment temperature is 37 DEG C, and the time is 15 minutes;
5, carry out leaching trickle to steel floor to wash, at 40 DEG C, steel floor to be immersed in neutral solution 15 seconds; Spray washing is carried out to steel floor, at 40 DEG C, with circulating water, spray washing is carried out 120 seconds to steel floor;
6, steel floor is carried out to the drying and processing of 200 DEG C, baking time is 20 minutes;
7, dusted process in steel floor surface;
8, steel floor is carried out between 220 DEG C to the baking process of 20 minutes, the powder of steel floor surface attachment is cured.
Embodiment 3:
A kind of steel floor automatic powder spraying technique, comprises the following steps:
1, charging, hangs on steel floor, carries out leaching drench ungrease treatment to steel floor, steel floor is immersed in temperature is between 70 DEG C, pH value is in alkaline solution between 11 10 minutes, slightly wash away except the dust on surface, aluminium bits and grease; Spray degreasing process is carried out to steel floor, steel floor is immersed in temperature is between 70 DEG C, pH value is in alkaline solution between 11 10 minutes;
2, carry out leaching trickle to steel floor to wash, at 70 DEG C, steel floor to be immersed in neutral solution 10 seconds; Spray washing is carried out to steel floor, at 30 DEG C, with circulating water, spray washing is carried out 80 seconds to steel floor;
3, carry out table to steel floor and mediate reason, the adjustment of employing table is carried out table and is mediated reason, and described table is adjusted as mass percent concentration is 1.8 ‰ iron and steel degreasing agents, and the table tune processing time is 1.5 minutes, and pH value is 9;
4, carry out phosphorating treatment to steel floor, phosphorating treatment temperature is 35 DEG C, and the time is 10 minutes;
5, carry out leaching trickle to steel floor to wash, at 30 DEG C, steel floor to be immersed in neutral solution 10 seconds; Spray washing is carried out to steel floor, at 30 DEG C, with circulating water, spray washing is carried out 100 seconds to steel floor;
6, steel floor is carried out to the drying and processing of 160 DEG C, baking time is 18 minutes;
7, dusted process in steel floor surface;
8, steel floor is carried out between 200 DEG C to the baking process of 18 minutes, the powder of steel floor surface attachment is cured.
Should be appreciated that specific embodiment described above only for explaining the utility model, and be not used in restriction the utility model.Still be among protection domain of the present utility model by spirit institute's apparent change of extending out of the present utility model or change.
Claims (4)
1. a steel floor automatic powder spraying streamline, is characterized in that: comprise preprocessing system, drying unit, automatic powder spraying device, solidification equipment, induction system; Described induction system runs through preprocessing system successively, drying unit, automatic powder spraying device, solidification equipment; Described pretreating device comprises that degreasing room is drenched in the leaching that sets gradually, spray degreasing room, leaching trickle wash a Room, spray washing one Room, table adjust room, phosphatization room, leaching trickle to wash two Room, spray washing two Room.
2. a kind of steel floor automatic powder spraying streamline according to claim 1, is characterized in that: described induction system is annular suspension carrier chain, described annular suspension carrier chain is provided with fixture.
3. a kind of steel floor automatic powder spraying streamline according to claim 1, is characterized in that: the temperature in described drying unit is between 140-200 DEG C.
4. a kind of steel floor automatic powder spraying streamline according to claim 1, is characterized in that: the temperature in described solidification equipment is between 180-220 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520650875.6U CN204892235U (en) | 2015-08-26 | 2015-08-26 | Automatic assembly line that dusts in steel floor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520650875.6U CN204892235U (en) | 2015-08-26 | 2015-08-26 | Automatic assembly line that dusts in steel floor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204892235U true CN204892235U (en) | 2015-12-23 |
Family
ID=54914449
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520650875.6U Expired - Fee Related CN204892235U (en) | 2015-08-26 | 2015-08-26 | Automatic assembly line that dusts in steel floor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204892235U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105013655A (en) * | 2015-08-26 | 2015-11-04 | 江苏向利防静电装饰材料股份有限公司 | Automatic powder spraying assembly line and technology for steel floors |
| CN105457820A (en) * | 2016-01-14 | 2016-04-06 | 东莞丰卓机电设备有限公司 | Intelligent production line with segmental speed change and flexible butt-joint spraying |
-
2015
- 2015-08-26 CN CN201520650875.6U patent/CN204892235U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105013655A (en) * | 2015-08-26 | 2015-11-04 | 江苏向利防静电装饰材料股份有限公司 | Automatic powder spraying assembly line and technology for steel floors |
| CN105457820A (en) * | 2016-01-14 | 2016-04-06 | 东莞丰卓机电设备有限公司 | Intelligent production line with segmental speed change and flexible butt-joint spraying |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151223 |