CN204879109U - Anti-frost-crack drainage pipeline and water heater with same - Google Patents
Anti-frost-crack drainage pipeline and water heater with same Download PDFInfo
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- CN204879109U CN204879109U CN201520681927.6U CN201520681927U CN204879109U CN 204879109 U CN204879109 U CN 204879109U CN 201520681927 U CN201520681927 U CN 201520681927U CN 204879109 U CN204879109 U CN 204879109U
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Abstract
本实用新型提供一种防冻裂排水管道,所述排水管道设置为双层管道结构,包括外层管道和内层管道,所述外层管道和内层管道紧密贴合,构成同心管道结构。所述外层管道由金属材料制成;所述内层管道由微孔塑料制成。本实用新型提供的防冻裂排水管道不仅装配制造操作简单,而且能够有效地预防排水管道发生冻裂,保证热水器水路管道系统的安全。
The utility model provides an anti-freezing and cracking drainage pipeline. The drainage pipeline is arranged as a double-layer pipeline structure, including an outer layer pipeline and an inner layer pipeline. The outer layer pipeline and the inner layer pipeline are closely bonded to form a concentric pipeline structure. The outer pipe is made of metal material; the inner pipe is made of microporous plastic. The anti-freezing and cracking drainage pipe provided by the utility model is not only easy to assemble and manufacture, but also can effectively prevent the freezing and cracking of the drainage pipe and ensure the safety of the water heater water pipe system.
Description
技术领域technical field
本实用新型涉及一种防冻裂排水管道及其制造方法,尤其用于热水器的排水管道,属于热水器技术领域。The utility model relates to an anti-freezing and cracking drain pipe and a manufacturing method thereof, in particular to a drain pipe for water heaters, and belongs to the technical field of water heaters.
背景技术Background technique
现有的用于热水器的排水管道的原材料通常采用钢管、铝板、铜材及铝箔板等金属材料,其基本结构为具有一定壁厚的空心管道。但是,对于由金属材料制成的排水管道,其抗变形能力差,当环境温度低于0℃时,排水管道中的水凝固成冰,体积发生膨胀,对排水管道内壁造成一定的压力,当压力达到排水管导材料的抗拉强度时,材料发生破坏,排水管道被冻裂,导致排水管道失效,热水器产品的故障率升高,维修成本提高。The raw materials of existing drainage pipes for water heaters usually use metal materials such as steel pipes, aluminum plates, copper materials and aluminum foil plates, and their basic structure is a hollow pipe with a certain wall thickness. However, for drainage pipes made of metal materials, their deformation resistance is poor. When the ambient temperature is lower than 0°C, the water in the drainage pipes freezes into ice, and the volume expands, causing a certain pressure on the inner wall of the drainage pipes. When the pressure reaches the tensile strength of the drainage pipe guide material, the material will be destroyed, the drainage pipe will be frozen and cracked, resulting in the failure of the drainage pipe, the failure rate of the water heater product will increase, and the maintenance cost will increase.
在现有技术中,虽然有采用防冻伴热带达到防冻裂效果的技术,但因其耗电量高、生产装配操作困难,难以大范围推广使用。因此,有必要提供一种结构简单、装配方便、防冻裂效果好的用于热水器的防冻裂排水管道。In the prior art, although there is a technique of using antifreeze heating cables to achieve the antifreeze cracking effect, it is difficult to popularize and use it on a large scale because of its high power consumption and difficult production and assembly operations. Therefore, it is necessary to provide an antifreeze crack drainage pipe for water heaters with simple structure, convenient assembly and good antifreeze crack effect.
实用新型内容Utility model content
本实用新型的目的是针对上述现有技术的缺陷与不足,提供一种防冻裂排水管道,解决现有排水管道易被冻裂的问题。进一步地,该防冻裂排水管道用于热水器。The purpose of this utility model is to provide an anti-freezing crack drainage pipe to solve the problem that the existing drainage pipe is easy to be frozen and cracked. Further, the antifreeze crack drainage pipe is used for water heaters.
本实用新型的目的通过以下技术方案来具体实现:The purpose of the utility model is realized through the following technical solutions:
一方面,本实用新型提供一种防冻裂排水管道,所述排水管道设置为双层管道结构,包括外层管道和内层管道,所述外层管道和内层管道紧密贴合,构成同心管道结构。On the one hand, the utility model provides an anti-freezing and cracking drainage pipe. The drainage pipe is set as a double-layer pipe structure, including an outer layer pipe and an inner layer pipe. The outer layer pipe and the inner layer pipe are closely attached to form a concentric pipe. structure.
优选地,在上述防冻裂排水管道中,所述外层管道由金属材料制成。Preferably, in the above-mentioned antifreeze crack drainage pipe, the outer pipe is made of metal material.
更优选地,所述金属材料为钢管、铝板、铜材或铝箔板。More preferably, the metal material is steel pipe, aluminum plate, copper material or aluminum foil plate.
优选地,在上述防冻裂排水管道中,所述内层管道由微孔塑料制成。Preferably, in the above-mentioned antifreeze crack drainage pipe, the inner pipe is made of microporous plastic.
进一步地,在上述防冻裂排水管道中,所述排水管道上设置有排水阀,所述排水管道经所述排水阀安装在热水器的水管支架上。Further, in the above-mentioned antifreeze crack drainage pipeline, a drainage valve is provided on the drainage pipeline, and the drainage pipeline is installed on the water pipe support of the water heater through the drainage valve.
更进一步地,在上述防冻裂排水管道中,所述排水阀上设置有排水孔。Furthermore, in the above-mentioned antifreeze crack drainage pipeline, the drainage valve is provided with a drainage hole.
更进一步地,所述排水管道具有折弯。Furthermore, the drainage pipe has bends.
用于制造上述防冻裂排水管道的制造方法包括:对内层的微孔塑料管道进行定位打孔,使所述孔对应于排水阀上的排水孔的位置;将所述微孔塑料管道放置在金属材料管道内并使其紧密贴合于金属材料管道内壁;将紧密贴合的双层管道折弯成型。The manufacturing method for manufacturing the above-mentioned antifreeze crack drainage pipe includes: positioning and punching the microporous plastic pipe of the inner layer, so that the hole corresponds to the position of the drain hole on the drain valve; placing the microporous plastic pipe on the In the metal material pipe and make it fit closely to the inner wall of the metal material pipe; bend the tightly fitted double-layer pipe into shape.
优选地,所述微孔塑料管道采用过盈配合的方式装在所述金属材料管道中。Preferably, the microporous plastic pipe is installed in the metal material pipe in an interference fit manner.
优选地,对管道的折弯成型在常温下进行,即采用冷加工的方式折弯成型。Preferably, the bending and forming of the pipe is carried out at room temperature, that is, the bending and forming is performed by cold working.
优选地,折弯成型的折弯角度不超过90度。Preferably, the bending angle of the bending forming is not more than 90 degrees.
一种热水器,其包含以上所述的防冻裂排水管道。A water heater comprises the above-mentioned antifreeze crack drainage pipe.
本实用新型提供的防冻裂排水管道不仅装配制造操作简单,而且能够有效地预防排水管道发生冻裂,保证热水器水路管道系统的安全,产品可靠性大大提升,从而提高热水器的使用寿命,减少维修。The anti-freezing and cracking drainage pipe provided by the utility model is not only easy to assemble and manufacture, but also can effectively prevent the freezing and cracking of the drainage pipe, ensure the safety of the water pipeline system of the water heater, and greatly improve product reliability, thereby increasing the service life of the water heater and reducing maintenance.
附图说明Description of drawings
下面根据附图和实施例对本实用新型作进一步详细说明。The utility model will be described in further detail below according to the accompanying drawings and embodiments.
图1是热水器的排水管道安装位置示意图;Fig. 1 is a schematic diagram of the installation position of the drain pipe of the water heater;
图2是现有技术中排水管道的示意图;Fig. 2 is the schematic diagram of drainage pipe in the prior art;
图3是现有技术中排水管道的截面示意图;Fig. 3 is a schematic cross-sectional view of a drainage pipeline in the prior art;
图4是本实用新型实施例提供的防冻裂排水管道的截面示意图;Fig. 4 is a schematic cross-sectional view of the antifreeze crack drainage pipe provided by the embodiment of the present invention;
图5是本实用新型实施例中所使用的微孔塑料的结构示意图。Fig. 5 is a schematic structural view of the microporous plastic used in the embodiment of the present invention.
具体实施方式Detailed ways
以下对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本实用新型,并不用于限定本实用新型。The preferred embodiments of the present utility model are described below, and it should be understood that the preferred embodiments described here are only used to illustrate and explain the present utility model, and are not intended to limit the present utility model.
如图1所示,热水器的排水管道1安装在热水器2的水管支架3上。图中包括分流器14、进水管10、排水管11、排水阀12、水管支架3。As shown in FIG. 1 , the drain pipe 1 of the water heater is installed on the water pipe bracket 3 of the water heater 2 . In the figure, a flow divider 14, a water inlet pipe 10, a drain pipe 11, a drain valve 12, and a water pipe bracket 3 are included.
现有排水管道的外观及截面示意图如图2和图3中所示。The appearance and cross-sectional schematic diagrams of the existing drainage pipes are shown in Fig. 2 and Fig. 3 .
图4示出了本实用新型实施例提供的防冻裂排水管道的截面示意图。其中,防冻裂排水管道1包括排水管11和排水阀12。结合图1所示,可以看出,整个排水管道1经由排水阀12整体固定在热水器2的水管支架3上。排水阀12上设置有排水孔121。Fig. 4 shows a schematic cross-sectional view of the antifreeze crack drainage pipe provided by the embodiment of the present invention. Wherein, the antifreeze crack drainage pipeline 1 includes a drainage pipe 11 and a drainage valve 12 . As shown in FIG. 1 , it can be seen that the entire drain pipe 1 is integrally fixed on the water pipe support 3 of the water heater 2 via the drain valve 12 . The drain valve 12 is provided with a drain hole 121 .
如图4所示,区别于图3所示的现有排水管道,本实用新型实施例提供的防冻裂排水管道为双层管道结构,包括外层管道101和内层管道102,所述外层管道101和内层管道102紧密贴合,构成一种同心管道结构。As shown in Figure 4, different from the existing drainage pipeline shown in Figure 3, the antifreeze crack drainage pipeline provided by the embodiment of the utility model is a double-layer pipeline structure, including an outer layer pipeline 101 and an inner layer pipeline 102, the outer layer The pipe 101 and the inner pipe 102 are closely attached to form a concentric pipe structure.
本实用新型实施例提供的防冻裂排水管道优选以金属材料制成外层管道。所述金属材料可以使用现有技术中常用的钢管、铝板、铜材或铝箔板,但不排除使用其他材料的可能性。只要在本实用新型构思范围之内,符合本实用新型的实用新型目的,可以使用任何其他材料来制成外层管道。The anti-freezing and cracking drainage pipe provided by the embodiment of the utility model is preferably made of metal material as the outer pipe. The metal material can be steel pipe, aluminum plate, copper material or aluminum foil plate commonly used in the prior art, but the possibility of using other materials is not excluded. As long as it is within the concept scope of the utility model and meets the utility model purpose of the utility model, any other material can be used to make the outer layer pipe.
本实用新型实施例提供的防冻裂排水管道优选以微孔塑料制成内层管道。微孔塑料的示意图如图5中所示。在微孔塑料中,包括无数的微孔111和实体部分112。也可以设想使用其他具有高弹性和韧性的材料来制成内层管道。The anti-freezing and cracking drainage pipe provided by the embodiment of the utility model is preferably made of microporous plastic as the inner pipe. A schematic diagram of the microporous plastic is shown in FIG. 5 . In microporous plastics, numerous micropores 111 and solid parts 112 are included. It is also conceivable to use other materials of high elasticity and toughness for the inner pipe.
所述微孔塑料最大的特点是泡孔小而密。微孔塑料管道因微孔的存在而具有很强的抗冲击性能和韧性,回弹性高。当环境温度低于0℃时排水管道中的水凝固成冰,体积发生膨胀,对金属材料排水管内壁造成一定的压力,此时韧性强回弹性高的微孔塑料管道起到可压缩功能,显著地缓冲了体积膨胀对金属材料排水管道内壁造成的挤压力,有效地预防了排水管道在低温工况下发生冻裂的现象。The biggest feature of the microporous plastic is that the cells are small and dense. Due to the existence of micropores, microporous plastic pipes have strong impact resistance and toughness, and high resilience. When the ambient temperature is lower than 0°C, the water in the drainage pipe freezes into ice, and the volume expands, causing a certain pressure on the inner wall of the metal drainage pipe. At this time, the microporous plastic pipe with strong toughness and high resilience can be compressed. It significantly buffers the extrusion force caused by volume expansion on the inner wall of the metal drainage pipe, and effectively prevents the phenomenon of freezing and cracking of the drainage pipe under low temperature conditions.
上述本实用新型实施例提供的排水管道有效改善了现有排水管道易冻裂的技术缺点,同时,其也能够非常方便地进行装配制造,具体说明如下:The drainage pipe provided by the above-mentioned embodiments of the utility model effectively improves the technical shortcomings of the existing drainage pipes that are easy to freeze and crack. At the same time, it can also be assembled and manufactured very conveniently. The specific description is as follows:
首先,对内层的微孔塑料管道102进行定位打孔,使孔对应于排水阀12上的排水孔121的位置;其次,将微孔塑料管道102放置在金属材料管道101内并使其紧密贴合于金属材料管道101内壁。First, the microporous plastic pipe 102 of the inner layer is positioned and punched so that the hole corresponds to the position of the drain hole 121 on the drain valve 12; secondly, the microporous plastic pipe 102 is placed in the metal material pipe 101 and made tightly Attached to the inner wall of the metal material pipeline 101.
优选地,将紧密贴合的双层管道折弯成型;对管道的折弯成型在常温下进行,即采用冷加工的方式折弯成型。Preferably, the tightly fitted double-layer pipe is bent and formed; the bending and forming of the pipe is carried out at room temperature, that is, the bending is formed by cold working.
优选地,折弯成型的折弯角度不超过90度。Preferably, the bending angle of the bending forming is not more than 90 degrees.
优选地,所述微孔塑料管道102采用过盈配合的方式装在所述金属材料管道101中。与图2、图3所示的现有技术中的排水管道相比,本实用新型实施例提供的排水管道的装配制造不需要使用弯管接头,内层的微孔塑料本身也起到了连接和密封的作用,节省了零部件和工序,装配制造更为简便。Preferably, the microporous plastic pipe 102 is installed in the metal material pipe 101 in an interference fit manner. Compared with the drainage pipes in the prior art shown in Fig. 2 and Fig. 3, the assembly and manufacture of the drainage pipe provided by the embodiment of the present invention does not require the use of elbow joints, and the microporous plastic in the inner layer itself also plays a role in connection and maintenance. The function of sealing saves parts and processes, and makes assembly and manufacturing easier.
本实用新型上述实施例中提供的防冻裂排水管道结构简单、加工方便、防冻裂效果好、使用范围广。The antifreeze crack drainage pipe provided in the above embodiments of the utility model has the advantages of simple structure, convenient processing, good antifreeze crack effect and wide application range.
本实用新型实施例还提供一种热水器,其使用以上所述的防冻裂排水管道。The embodiment of the utility model also provides a water heater, which uses the above-mentioned anti-freezing and cracking drainage pipe.
本实用新型的技术内容及技术特征已揭示如上,然而熟悉本领域的技术人员仍可能基于本实用新型的教示及揭示而作种种不背离本实用新型精神的替换及修饰,因此,本实用新型保护范围应不限于实施例所揭示的内容,而应包括各种不背离本实用新型的替换及修饰,并为本实用新型权利要求所涵盖。The technical content and technical features of the utility model have been disclosed above, but those skilled in the art may still make various replacements and modifications based on the teaching and disclosure of the utility model without departing from the spirit of the utility model. Therefore, the protection of the utility model The scope should not be limited to the content disclosed in the embodiments, but should include various replacements and modifications that do not deviate from the utility model, and are covered by the claims of the utility model.
Claims (8)
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| CN201520681927.6U CN204879109U (en) | 2015-09-02 | 2015-09-02 | Anti-frost-crack drainage pipeline and water heater with same |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105090631A (en) * | 2015-09-02 | 2015-11-25 | 珠海格力电器股份有限公司 | Anti-frost-crack drainage pipeline and manufacturing method thereof |
| CN107339522A (en) * | 2016-05-03 | 2017-11-10 | 扬中市宏彬冷暖设备有限公司 | A kind of freeze proof elastic pipeline |
-
2015
- 2015-09-02 CN CN201520681927.6U patent/CN204879109U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105090631A (en) * | 2015-09-02 | 2015-11-25 | 珠海格力电器股份有限公司 | Anti-frost-crack drainage pipeline and manufacturing method thereof |
| CN107339522A (en) * | 2016-05-03 | 2017-11-10 | 扬中市宏彬冷暖设备有限公司 | A kind of freeze proof elastic pipeline |
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