CN204874589U - Stove system is dissolved admittedly in high vacuum shrend - Google Patents

Stove system is dissolved admittedly in high vacuum shrend Download PDF

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Publication number
CN204874589U
CN204874589U CN201520377243.7U CN201520377243U CN204874589U CN 204874589 U CN204874589 U CN 204874589U CN 201520377243 U CN201520377243 U CN 201520377243U CN 204874589 U CN204874589 U CN 204874589U
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cooling
heating chamber
water
shrend
high vacuum
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CN201520377243.7U
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胡勇
张伟
赖志朋
胡双丽
吴伟明
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Zhongshan Triumphant Vacuum Polytron Technologies Inc
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ZHONGSHAN KAIXUAN VACUUM TECHNOLOGY PROJECT Co Ltd
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Abstract

The utility model discloses a stove system is dissolved admittedly in high vacuum shrend, including heating chamber and cooling chamber that each other can the break -make, be provided with cooling trough and storage water tank in the cooling chamber, the storage water tank is located the cooling trough top, the storage water tank be used for the cooling during work piece to the quick water injection of cooling trough direction, the cooling trough is the drying regime when non - cooling work piece. The utility model discloses well storage water tank is located the cooling trough top to the cooling to the water injection of cooling trough direction during the work piece, the cooling trough is when non - cooling work piece, evacuation cooling water and drying process make cooling chamber keep dry before the storage water tank water injection, cooling chamber vacuum is high, in heating chamber and cooling chamber intercommunication back, can not influence the vacuum of heating chamber, thereby can guarantee the solid solute volume of work piece, and the part life -span of improvement heating chamber.

Description

High vacuum shrend solid solution furnace system
Technical field
The utility model relates to high vacuum shrend solid solution furnace system, especially relevant with the structure of the high vacuum shrend solid solution furnace system that can improve vacuum tightness in treating processes.
Background technology
The feature that titanium alloy is little with proportion, intensity is high, is used widely in aircraft industry and part civil area.After the machine-shaping of titanium alloy component, high strength be reached, must solution treatment be carried out.Other specific alloy material, for obtaining required metallographic structure, or reaches the uniform effect of alloying constituent, to ensure the design performance of part, also needs to carry out solution treatment.Solution treatment is temperature alloy being heated to more than solid-state phase changes point, the thermal treatment process then cooled rapidly.The solution treatment of alloy material has 3 main points: 1, need to heat under high vacuum state, because occur that the oxygen level of oxidation or trace will cause the obvious decline of alloy property; 2, will have the speed of cooling be exceedingly fast, the type of cooling the fastest in conventional processing is water-cooled; 3, part is transferred to the time tank and is wanted fast from hot-zone, and the long time can cause Part temperature to decline, and local is temperature required lower than solid solution, then do not reach expection treatment effect.
Adopt the vacuum heat treatment furnace of all-metal heat insulation screen, the high vacuum unit of configure band diffusion pump, the requirement of heating under can meeting titanium alloy high vacuum.But the air cooling that vacuum heat treatment often adopts, the mode of oil cooling, be difficult to meet the needs of alloy material solution treatment to speed of cooling, and water-cooled is the optimal type of cooling of alloy material solution treatment.But water saturation vapour pressure is higher, as easy as rolling off a log vaporization, cannot obtain high vacuum under having the environment of water, and this is the most basic difficult point place of vacuum water quenching solid solution furnace.
Fig. 1 shows the vacuum water quenching solid solution furnace 1 that this field at present adopts, and it adopts vacuum dual-chamber oil quenching furnace to convert substantially, changes the quenching oil in oil groove into water.As shown in Figure 1, the side of vacuum water quenching solid solution furnace 1 is heating chamber 11, and opposite side is cooling room 12, and centre is separated by salable and heat insulation slide valve 13, is cooling trough 121 bottom cooling room 12.After heating under the high vacuum environment of workpiece 14 in heating chamber 11, open middle gate plate valve 13, utilize transshipment acitivity 15 workpiece 14 to be transported to the top of cooling room 12 cooling trough 121 from heating chamber 11, after closing middle gate plate valve 13, workpiece 14 is sunk to cooling trough 121 and cools.This equipment, owing to not solving the problem of finding time under water environment, in workpiece 14 transport process, cannot make the vacuum state that cooling room 12 reaches high, so there is the problem that much cannot overcome.
1, cooling room 12 is interior because there is water to exist, and can only obtain the vacuum tightness of 8000Pa (pounds per square inch absolute (psia)) left and right.This vacuum tightness, concerning hot most of alloy materials, is to cause highly oxidized.Because the vacuum tightness of most of workpiece needed in heat-processed is 10-2 ~ 10-3Pa level, compare the vacuum tightness of kPa level, there is the difference of 5 ~ 6 orders of magnitude, so the vacuum tightness of cooling room about 8000Pa is for workpiece process, is wretched insufficiency.
When 2, changing of workpieces being transported to cooling room 12 from heating chamber 11, need first the slide valve 13 of centre to be opened.When slide valve 13 is opened, a large amount of oxidizing gas (air and steam) remaining in cooling room 12 will enter the heating chamber 11 of high temperature (about 1000 DEG C), and the heating unit in heating chamber 11 and lagging material will by severe oxidations.This can cause the transition loss of components and parts in heating chamber 11, and in the extreme influence life-span of heating unit and heat insulating element, cause heating chamber 11 replacement cycle extremely short, the running cost of equipment is very high.
3, lost by the metallic insulation screen that is repeatedly oxidized and heating unit luminance brightness in heating chamber 11, the gas of surface adsorption is more, can affect pump-down performance during post-processed, and the vacuum index of equipment is by fast degradation.In real work, ensure that workpiece 14 processes required vacuum index with regard to needing the pumpdown time more grown, or reduce index use, this will cause production efficiency of equipment degradation or process workpiece 14 quality to decline.
4, be responsible for the vacuum pump set that cooling room 12 is found time, owing to extracting a large amount of steam out, after these steam enter pump chamber, meeting liquefy again, after mixing with vacuum pump oil, makes vacuum pump oil lose efficacy.The lost efficacy result that causes of vacuum pump oil is that the pump-down performance of vacuum pump sharply declines, and the rotor wear of vacuum pump, damages even soon.
The employing that current equipment has, when opening middle gate plate valve 13, is filled with the way of high pure nitrogen to heating chamber 11, alleviate these problems, but effect not obvious.Because the oxidizing gas of cooling room 12 remnants is too many, workpiece 14 must enter into again in cooling room 12, and the help therefore for workpiece 14 oxidation is little.In addition, middle gate plate valve 13 opening is comparatively large, and the gas phase mutual diffusion between cooling room 12 and heating chamber 11 is not avoided, although the oxidation of high temperature components and parts can be alleviated to some extent in heating chamber 11, is only slightly improve yet.Usually the cycle of this kind equipment heating chamber 11 integral replacing can shorten to 1/10 of ordinary life.
In order to overcome the problems referred to above, the alloy part also had is produced and is taked another way, before part processing, directly inside conventional equipment, carries out solution treatment to starting material, is then processed into part.Adopt processing parts in this way, comparatively large to raw-material waste, the alloy material machining after process is also more difficult, and total manufacturing cost of part is very high.
In addition, conventional vacuum water quenching solid solution furnace 1, need---transshipment acitivity 15 enters heating chamber 11, and---transshipment acitivity 15 holds up workpiece 14, and---transshipment acitivity 15 exits heating chamber 11---closing slide valve 13---, and transshipment acitivity 15 be lowered into the several action of water through opening a sluice gate plate valve 13 when workpiece 14 is transferred to cooling trough 121 from heating chamber 11.From " transshipment acitivity 15 exits " action, until workpiece 14 enters water, these actions need to complete at short notice, and The faster the better.Because after workpiece 14 enters cooling room 12, temperature can sharply decline, and when the temperature of workpiece 14 drops to below transformation temperature, the effect of solution treatment is just greatly affected, particularly miniature parts.Current equipment can accomplish 8 ~ 10s execution, and this speed is inadequate concerning miniature parts.
Because vacuum water quenching solid solution furnace does not overcome the above problems, there is not vacuum water quenching solid solution furnace truly in the market.The equipment that users use is all simply utilize vacuum dual-chamber oil quenching furnace, and the oil in oil groove is changed into water to use.This device processes effect is bad, and failure rate is high, and the heating chamber life-span is short, and therefore, research and development high vacuum shrend solid solution furnace truly has very important meaning to industries such as aviation, military project, special materials.
Utility model content
For problems of the prior art, the purpose of this utility model can improve vacuum tightness in treating processes for providing one, thus improve the quality of products, the high vacuum shrend solid solution furnace system in extension device life-span.
For achieving the above object, the technical solution of the utility model is as follows:
A kind of high vacuum shrend solid solution furnace system, comprising each other can the heating chamber of break-make and cooling room, cooling trough and water tank is provided with in described cooling room, described water tank is positioned at above described cooling trough, described water tank is used for when cooling workpiece to described cooling trough direction fast water injection, and described cooling trough is drying regime when non-cooled workpiece.
In an optional embodiment, described water tank is provided with the flapper valve group controlling water filling on the direction of described cooling trough.
In an optional embodiment, described cooling trough is provided with water-freeing arrangement and flume heating apparatus, and described water-freeing arrangement is for discharging the water coolant in described cooling trough, and described flume heating apparatus is used for drying described cooling trough.
In an optional embodiment, described cooling room also includes water circulation system, and described water circulation system one end is communicated with described water-freeing arrangement, and the other end is communicated with described water tank.
In an optional embodiment, described system also includes transshipment acitivity, and described transshipment acitivity is used for the changing of workpieces being arranged in described heating chamber to be transported to described cooling room, and puts into described cooling trough.
In an optional embodiment, described transshipment acitivity is provided with charging basket, described workpiece is positioned in described charging basket.
In an optional embodiment, after described transshipment acitivity carries described workpiece to described cooling room, described heating chamber is communicated with the separated of described cooling room, and then described water tank is to described workpiece water filling.
In an optional embodiment, be provided with slide valve between described heating chamber and described cooling room, described slide valve is by opening and closing being communicated with between heating chamber with described cooling room described in break-make.
In an optional embodiment, described heating chamber connection is provided with heating chamber vacuum pump set, and described cooling room connection is provided with cooling room vacuum pump set.
In an optional embodiment, described cooling room adopts air-cooled vacuum pump evacuation.
The beneficial effects of the utility model are, the utility model compared with prior art, in the utility model, water tank is positioned at above cooling trough, and when cooling workpiece to cooling trough direction fast water injection, cooling trough is when non-cooled workpiece, emptying water coolant drying treatment, cooling room is kept dry before water tank water filling, cooling room vacuum tightness is high, after heating chamber is communicated with cooling room, the vacuum tightness of heating chamber can not be affected, thus the solid solution quality of workpiece can be ensured, and improve the component life of heating chamber.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the utility model is described in further detail:
Fig. 1 is the structural representation of existing vacuum water quenching solid solution furnace;
Fig. 2 is the structural representation of high vacuum shrend solid solution furnace system one specific embodiment of the present utility model;
Fig. 3 is the principle of work schematic diagram of high vacuum shrend solid solution furnace system one specific embodiment of the present utility model.
Embodiment
The exemplary embodiments embodying the utility model feature & benefits will describe in detail in the following description.Be understood that the utility model can have various changes in different embodiments, it neither departs from scope of the present utility model, and explanation wherein and accompanying drawing are the use when explain in itself, and is not used to limit the utility model.
High vacuum shrend solid solution furnace system of the present utility model comprises each other can the heating chamber of break-make and cooling room, cooling trough and water tank is provided with in cooling room, water tank is positioned at above cooling trough, and when cooling workpiece to the water filling of cooling trough direction, cooling trough when non-cooled workpiece, emptying water coolant drying treatment.By this structure, can be implemented in cooling room when being communicated with heating chamber, produce in cooling room without steam, thus ensure that cooling room and heating chamber exist together condition of high vacuum degree environment, raising workpiece solid solution quality, can also ensure the not oxidated function influence of parts in heating chamber.In the utility model, the concrete structure of heating chamber and cooling room is not restricted, as long as can meet above-mentioned functions.Below in conjunction with a specific embodiment, the utility model is done and launches to illustrate, but the utility model is not limited to the concrete structure of following embodiment:
As shown in Figure 2, principle of work as shown in Figure 3 for high vacuum shrend solid solution furnace system 2 structure of the present embodiment.
The high vacuum shrend solid solution furnace system 2 of the present embodiment adopts double-chamber structure, namely comprises heating chamber 21 and cooling room 22, is separated between heating chamber 21 and cooling room 22 by slide valve 23.In fact, high vacuum shrend solid solution furnace system of the present utility model can have vertical and horizontal two kinds of structures, and during vertical structure, top is heating chamber, and bottom is cooling room, simultaneously doublely makees cooling trough; During horizontal type structure, rear end is heating chamber, and front end is cooling room, is cooling trough bottom cooling room.The structure of the present embodiment is illustrated in figure 2 horizontal type structure.
In the present embodiment, the part of heating chamber 21 is double layer jacket structure, and inner water flowing cooling, for ensureing the temperature of furnace body outer wall.Heating chamber 21 adopts heat insulation structure 211 and the alloy heating unit 212 of all-metal radiation shield, heating, and 21 adopt all-metal radiation shield heat insulation, are made up of 3 layers of molybdenum radiation shield and 3 layers of stainless steel radiation shield.This structure discharge quantity is few, has good vacuum performance.Adopt molybdenum heater, maximum operating temperature can reach 1300 DEG C, comparatively wide to the scope of application of material, can be used for the titanium alloy of the various trade mark, stainless steel and other alloy materials.By the high vacuum unit 216 of configure band diffusion pump, ensure to reach 10 in workpiece 24 heat-processed -3the vacuum tightness of Pa level.
In the present embodiment, slide valve 23 has sealing and heat-proof quality, heating chamber 21 and cooling room 22 effectively can be isolated, and adopts pneumatic actuation, has simultaneously and open and close speed faster, can shorten the time of closing needed for slide valve 23.Slide valve 23 adopts air cylinder driven, above opens down the mode of operation of closing.Close under the dual function of air pressure and gravity, maximum closing velocity can be ensured, save opening time.
In the present embodiment, first do not add water in the cooling trough inherence heating in cooling room 22 and workpiece 24 transport process, add water in cooling trough 221 again after workpiece 24 transhipment is come.Can ensure that cooling room 22 heats at workpiece 24 and in transport process, can be extracted into high-grade vacuum tightness like this.
In the present embodiment, the top of cooling room 22 is provided with a large water tank 222, for storing the water needed for cooling.And be provided with multiple bigbore Pneumatic baffle valve 223, guarantee the water in water tank 222 to inject cooling trough 221 at a terrific speed.
In the present embodiment, adopt the charging basket 26 of special construction in order to splendid attire workpiece 24, charging basket 26 inside lining one deck stainless steel orifice plate.When the water of top holding tanks 222 li injects charging basket 26 fast, the state being in full water in charging basket 26 can be kept.The charging basket 26 that workpiece 24 is housed is proceeded to cooling room 22 by transshipment acitivity 25, and heavy caliber Pneumatic baffle valve 223 is located in above charging basket 26.The water flowed down from top holding tanks 222 directly falls into charging basket 26, and charging basket 26 can serve as the effect of tank temporarily.Workpiece 24 just starts quick cooling before sinking to cooling trough 221, can shorten the time that workpiece 24 enters water like this.
In the present embodiment, be provided with water circulating pump 225 bottom cooling trough 221 and the water in tank is extracted out, and be transmitted back in the water tank 222 at top, thus play the effect of circulation stirring.After workpiece 24 cooling terminates, the water in cooling trough 221 can be drawn back in top holding tanks 222, in cooling trough 221, be in anhydrous state again.
In the present embodiment, cooling trough 221 outer wall sticks electric heating panel 224, the cell wall of cooling trough 221 can be heated to 70 ~ 80 DEG C.After water in tank 221 to be cooled is drained, heated baking is carried out to cooling trough 221, the residual water-content that cooling trough 221 wall adheres to thoroughly is dried, thus when ensureing that next processes, cooling room 22 can reach high vacuum.
In the present embodiment, cooling room 22 is single layer structure, and entirety need carry out Intensity Design according to the operating pressure condition of equipment.All steel makes, and after can preventing from contact with water, corrosion occurs, and can reduce gas adsorption, raising vacuum performance.
In the present embodiment, the high vacuum unit of heating chamber 21 configure band diffusion pump, can obtain 10 -4the high vacuum of Pa level, guarantees that, in heat-processed, workpiece is well protected.Cooling room 22 configures a set of two-stage vacuum unit, can obtain 10 -1the vacuum tightness of Pa level.After workpiece 24 has heated, before transporting, cooling room 22 can be evacuated to 10 -1the vacuum tightness of Pa level.After slide valve 23 is opened, utilize the diffusion pump unit of heating chamber 21, heating chamber 21 and cooling room 22 can be evacuated to 10 simultaneously -3the vacuum of Pa, well protects components and parts in workpiece 24 and heating chamber 21.
In the present embodiment, the transshipment acitivity 25 in cooling room 22 adopts all steel to make, and corrosion does not occur after can ensureing to contact with water.The water tank 222 that top is arranged also adopts stainless steel, is isolated with cooling room by multiple heavy caliber Pneumatic baffle valve 223.One of them valve, just to the position of the charging basket 26 of splendid attire workpiece 24, can directly fall in charging basket 26 when discharging water.When bigbore flapper valve 223 is opened, add 1 atmospheric pressure difference, rapidly the water in water tank 222 can be injected the cooling trough 221 of bottom.
In the present embodiment, the two-stage vacuum unit 226 of cooling room 22, prime adopts air-cooled sliding vane rotary pump, because this kind of pump pump temperature is higher, possesses stronger steam elimination ability.When cooling trough 221 toasts, vacuumized by unit and get rid of remaining steam, depth drying effect can be obtained, ensure that cooling room 22 can reach high vacuum.Because the moisture of remnants is less, the steam of extraction is directly discharged by the water vapor discharging ability of sliding vane rotary pump self, and can not affect pump performance.
In the utility model, water flooding regime work after cooling trough adopts, makes cooling room 22 to realize high vacuum.This solution treatment for titanium alloy class part is highly profitable, and also fundamentally solves a difficult problem for vacuum water quenching solid solution furnace vacuum aspect.Compare conventional vacuum water quenching oven, have the following advantages:
1, by water filling after cooling trough 221, add that indirect heating is toasted, the moisture in cooling room 22 thoroughly can be got rid of.Cooling room 22 can reach depth drying, can realize the high vacuum that cooling room 22 and heating chamber 21 reach ad eundem.Compare traditional vacuum water quenching oven, band water state is found time, and vacuum tightness can be improved 5 ~ 6 orders of magnitude.
2, cooling room 22 reaches 10 -2~ 10 -3after the high vacuum of Pa level, workpiece 24 is at high temperature transferred to cooling room 22 and just can be well protected, can not be oxidized, thus can ensure the effect that workpiece 24 processes.This is that conventional vacuum water quenching oven can not reach.
3, cooling room 22 reaches 10 -2~ 10 -3after the high vacuum of Pa level, at transfer workpiece 24, when opening slide valve 23, enter problem in heating chamber 21 with regard to there is not cooling room 22 oxidizing gases.Which ensure that in heating chamber 21, high temperature components and parts are in normal working conditions, thus its work-ing life can be extended.
4, workpiece 24 loads and transports to cooling room 22, after closing slide valve 23, flapper valve 223 can be opened immediately cool to water filling in the charging basket 26 holding workpiece 24, just begin to cool down before workpiece 24 drops to cooling trough 221, and cooling trough 221 need not be dropped to just begin to cool down.Compare traditional vacuum water quenching oven, the time of an action can be reduced, thus shorten the transhipment time of workpiece 24, obtain better treatment effect.
5, water coolant adopts pump to circulate, and the water in cooling trough 221 circulates, and compares conventional equipment and adopts agitator to stir, have and better cool uniformity coefficient.The utility model does not have the agitator on conventional equipment, does not therefore just have corresponding transmission rig, tightness system yet, eliminates the maintenance of associated components, maintenance work.
6, be in anhydrous state when cooling room 22 is flat, inner transshipment acitivity 25 carry out keeping in repair, more convenient when maintaining, like that first need not to discharge water to conventional equipment, just can keep in repair.
7, all component all adopts stainless steel to make, and can avoid the problem that corrosion occurs after contacting with water, substantially can accomplish non-maintaining.
The technical solution of the utility model is disclosed as above by embodiment.The change that those skilled in the art do when should recognize the scope and spirit of the present utility model disclosed in the claim do not departed from appended by the utility model and retouching, within the protection domain all belonging to claim of the present utility model.

Claims (10)

1. a high vacuum shrend solid solution furnace system, comprising each other can the heating chamber of break-make and cooling room, it is characterized in that, cooling trough and water tank is provided with in described cooling room, described water tank is positioned at above described cooling trough, described water tank is used for when cooling workpiece to described cooling trough direction fast water injection, and described cooling trough is drying regime when non-cooled workpiece.
2. high vacuum shrend solid solution furnace system as claimed in claim 1, is characterized in that, described water tank is provided with the flapper valve group controlling water filling on the direction of described cooling trough.
3. high vacuum shrend solid solution furnace system as claimed in claim 1, it is characterized in that, described cooling trough is provided with water-freeing arrangement and flume heating apparatus, and described water-freeing arrangement is for discharging the water coolant in described cooling trough, and described flume heating apparatus is used for drying described cooling trough.
4. high vacuum shrend solid solution furnace system as claimed in claim 3, it is characterized in that, described cooling room also includes water circulation system, and described water circulation system one end is communicated with described water-freeing arrangement, and the other end is communicated with described water tank.
5. the high vacuum shrend solid solution furnace system as described in as arbitrary in claim 1-4, it is characterized in that, described system also includes transshipment acitivity, and described transshipment acitivity is used for the changing of workpieces being arranged in described heating chamber to be transported to described cooling room, and puts into described cooling trough.
6. high vacuum shrend solid solution furnace system as claimed in claim 5, it is characterized in that, described transshipment acitivity is provided with charging basket, and described workpiece is positioned in described charging basket.
7. high vacuum shrend solid solution furnace system as claimed in claim 6, is characterized in that, after described transshipment acitivity carries described workpiece to described cooling room, described heating chamber is communicated with the separated of described cooling room, and then described water tank is to described workpiece water filling.
8. high vacuum shrend solid solution furnace system as claimed in claim 1, is characterized in that, be provided with slide valve between described heating chamber and described cooling room, and described slide valve is by opening and closing being communicated with between heating chamber with described cooling room described in break-make.
9. high vacuum shrend solid solution furnace system as claimed in claim 1, is characterized in that, described heating chamber connection is provided with heating chamber vacuum pump set, and described cooling room connection is provided with cooling room vacuum pump set.
10. high vacuum shrend solid solution furnace system as claimed in claim 1, it is characterized in that, described cooling room adopts air-cooled vacuum pump evacuation.
CN201520377243.7U 2015-06-03 2015-06-03 Stove system is dissolved admittedly in high vacuum shrend Active CN204874589U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106282491A (en) * 2015-06-03 2017-01-04 中山凯旋真空技术工程有限公司 Fine vacuum shrend solid solution furnace system
CN111094599A (en) * 2017-12-06 2020-05-01 株式会社Ihi Heat treatment apparatus

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106282491A (en) * 2015-06-03 2017-01-04 中山凯旋真空技术工程有限公司 Fine vacuum shrend solid solution furnace system
CN106282491B (en) * 2015-06-03 2018-09-04 中山凯旋真空科技股份有限公司 high vacuum water quenching solid solution furnace system
CN111094599A (en) * 2017-12-06 2020-05-01 株式会社Ihi Heat treatment apparatus

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Address after: 528478 Guangdong city of Zhongshan Province Town Ring Road No. 27.

Patentee after: Zhongshan triumphant vacuum Polytron Technologies Inc

Address before: 528478 Guangdong city of Zhongshan province Henglan Town Yongfeng Industrial Zone

Patentee before: Zhongshan Kaixuan Vacuum Technology Project Co., Ltd.