CN204869371U - Half packet of gel oil seals mould - Google Patents

Half packet of gel oil seals mould Download PDF

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Publication number
CN204869371U
CN204869371U CN201520654681.3U CN201520654681U CN204869371U CN 204869371 U CN204869371 U CN 204869371U CN 201520654681 U CN201520654681 U CN 201520654681U CN 204869371 U CN204869371 U CN 204869371U
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China
Prior art keywords
mold core
oil
lower mold
skeleton
mould
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Withdrawn - After Issue
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CN201520654681.3U
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Chinese (zh)
Inventor
刘跃云
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CHENGDU SHENGBANG SEALS Co Ltd
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CHENGDU SHENGBANG SEALS Co Ltd
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Abstract

The utility model provides a half packet of gel oil seals mould, including last mould, lower mould and lower mold core, down the mold core cup joint with the lower mould and for the lower mould from top to bottom the straight line slide, set up the boss of laying half packet of gel oil and sealing a plurality of dogtooth of skeleton and lay the sizing material on mold core down, the dogtooth leaves the clearance each other, in last mould, the lower mould compound die back that puts in place, by last mould, lower mould and down the mold core form half packet of gel oil jointly and seal the die cavity, the skeleton is located half packet of gel oil and seals the die cavity and be located the dogtooth top, the sizing material is located the space that the skeleton encloses. The utility model discloses an oil blanket mould is two matrix structures, 1 die joint only, and the vulcanization molding operation when utilizing the oil blanket machine to produce, can be carried out with multiunit oil blanket die holding to the production of the ordinary oil blanket vulcanizer tissue of usable 2RT on same table oil seals the machine, improved half packet of production efficiency and productivity that gel oil sealed the product, has reduced by half packet of gel oil's manufacturing cost, has lightened the intensity of labour who operates the workman.

Description

A kind of half encapsulate oil-tight mould
Technical field
The utility model relates to half encapsulate oil seal technique field, especially relates to a kind of half encapsulate oil-tight mould.
Background technology
The structure of half traditional encapsulate oil seal product as shown in Figure 1, at the first half of skeleton 2 through sulfidization molding technique consolidation sizing material seal 1.In prior art, half encapsulate oil seal product produces the mould structure that adopts as shown in Figure 2, mainly comprises patrix 3, middle mould 4, push pedal 5 and counterdie 6, by the die cavity jointly forming half encapsulate oil seal product after described patrix 3, middle mould 4, push pedal 5 and counterdie 6 matched moulds.The sulfuration production technology of described half encapsulate oil seal product is as follows:
First, 100 tons of vulcanizing presses are put two secondary single modes, on board, mould is opened after preheating;
Then, being loaded by skeleton 2 in the push pedal 5 on counterdie 6, reinstall middle mould 4, is zero clearance or interference fit between mould 4 and skeleton convex shoulder 21 in this, to guarantee that sizing material 7 does not flow out from this skeleton convex shoulder 21;
Finally, by treating that the sizing material 7 (cushion rubber) of sulfuration is placed on skeleton 2 outer tip end, reinstalling patrix 3, starting vulcanizer and carry out matched moulds sulfuration; After mould matched moulds, sizing material 7 flows from skeleton 2 top to skeleton convex shoulder 21, the sizing material seal 1 of final formation and skeleton 2 consolidation.
After sulfuration completes, sulfuration lathe is opened board and is exited, after operator opens die joint I, II by hand, then with ejector by the oil seal product after sulfidization molding therefrom mould 4 eject.If the oil seal product after sulfidization molding sticks on counterdie 6, can make successfully to be separated from each other between oil seal product and counterdie 6 by push pedal 5.
In above-mentioned sulfuration production technology, the half encapsulate oil-tight mould adopted is three template dies comprising patrix 3, middle mould 4 and counterdie 6, there are two die joints I, II in it, therefore, the handwork amount of whole operating process is very large, causes the labour intensity of operator also large, and a vulcanizer can only be put two secondary, three secondary single modes, cause the production efficiency of half encapsulate oil seal product low, production capacity is low; In addition, three leaf fats envelope moulds cost of manufacture high, its volume production use for vulcanizer equipment requirement also high (3RT vulcanizer is expensive), therefore, the production cost of oil seal product also can be caused correspondingly to increase.
Utility model content
The technical problems to be solved in the utility model is: for prior art Problems existing, provides a kind of half encapsulate oil-tight mould, improves the production capacity of half encapsulate oil seal product, and reduce operator's labour intensity.
The technical problems to be solved in the utility model realizes by the following technical solutions: a kind of half encapsulate oil-tight mould, comprise upper die and lower die and lower mold core, described lower mold core and counterdie are socketed and relative to the upper and lower linear slide of counterdie, lower mold core is arranged and lays several double wedges of half encapsulate oil tight skeleton and lay the boss of sizing material, described double wedge leaves gap each other; After upper die and lower die and lower mold core matched moulds put in place, jointly form half encapsulate oil sealing die cavity by upper die and lower die and lower mold core, described skeleton is positioned at half encapsulate oil sealing die cavity and is positioned at above double wedge, and described sizing material is positioned at skeleton enclosed space.
Preferably, also comprise upper mold core and jump ring, described jump ring is flexibly connected with upper mold core, described upper mold core is fixed by socket by jump ring and patrix, after taking out jump ring, described upper mold core, relative to the upper and lower rectilinear motion of patrix, after mould matched moulds puts in place, forms half encapsulate oil sealing die cavity by patrix, upper mold core, counterdie and lower mold core jointly.
Preferably, described lower mold core offers annular groove, in described annular groove, jump ring is installed.
Preferably, the lower mold core between described boss and double wedge arranges curved transition sections.
Preferably, described double wedge is all positioned at the circle ring area of the same diameter in lower mold core.
Preferably, described double wedge is equidistantly evenly distributed in lower mold core.
Preferably, when described lower mold core maximum outside diameter is 40-60mm, described double wedge arranges 8-14, and the tooth depth of each double wedge is 0.6-1.0mm.
Preferably, when described lower mold core maximum outside diameter is 60-80mm, described double wedge arranges 10-16, and the tooth depth of each double wedge is 0.8-1.2mm.
Preferably, described counterdie is arranged sealing inclined-plane, after mould matched moulds puts in place, described sealing inclined-plane contacts with the skeleton convex shoulder on half encapsulate oil tight skeleton.
Preferably, the inclination angle on the sealing inclined-plane on described counterdie is 10-30 degree.
Compared with prior art, the beneficial effects of the utility model are: half encapsulate oil-tight mould of the present utility model mainly upper die and lower die, the middle mould in traditional half encapsulate oil-tight mould and push pedal are fully phased out, half encapsulate oil-tight mould of the present utility model is made to become the mould of two template die structures, greatly simplifie mould structure, be conducive to the cost of manufacture reducing mould itself, and make a same oil-sealing device can install the many groups mould being greater than two secondary single modes, thus improve the production efficiency of half encapsulate oil seal product, improve production capacity, correspondingly also just reduce the production cost of half encapsulate oil sealing, in addition, in the sulfuration production technology of half encapsulate oil sealing, because half adopted encapsulate oil-tight mould is two template dies, only has 1 die joint, 2RT common oil sealing vulcanizer tissue can be utilized to produce, therefore, in whole operating process, the handwork of operator measures effectively to reduce, thus alleviates the labour intensity of operator.
Accompanying drawing explanation
Fig. 1 is the structure chart of half encapsulate oil seal product.
Fig. 2 is the traditional mode of production die structure dwg of half encapsulate oil seal product.
Fig. 3 is the structure chart of a kind of half encapsulate oil-tight mould of the utility model.
Fig. 4 is the partial enlarged drawing at C place in Fig. 3.
Fig. 5 is the front view of lower mold core in Fig. 3.
Fig. 6 is the top view of lower mold core in Fig. 3.
Fig. 7 is the sulfuration production technology figure (mould assembled state) of half encapsulate oil seal product.
Fig. 8 is the sulfuration production technology figure (putting skeleton and gum-like state, front view) of half encapsulate oil seal product.
Fig. 9 is the sulfuration production technology figure (putting skeleton and gum-like state, top view) of half encapsulate oil seal product.
Figure 10 is the sulfuration production technology figure (taking out shaped article state) of half encapsulate oil seal product.
Mark in figure: 1-sizing material seal, 2-skeleton, 3-patrix, mould in 4-, 5-push pedal, 6-counterdie, 7-sizing material, 8-jump ring, 9-upper mold core, 10-double wedge, 11-lower mold core, 12-patrix link plate, 13-counterdie link plate, 14-pushing block, 21-skeleton convex shoulder, 61-sealing inclined-plane, 111-boss, 112-curved transition sections.
Detailed description of the invention
In order to make the purpose of this utility model, technical scheme and advantage clearly understand, below in conjunction with the drawings and specific embodiments, the utility model is described in detail.Should be appreciated that specific embodiment described herein only in order to explain the utility model, and be not used in restriction the utility model.
One half encapsulate oil-tight mould as shown in Figure 3, Figure 4, comprise patrix 3, counterdie 6 and lower mold core 11, the structure of lower mold core 11 wherein as shown in Figure 5, Figure 6, lower mold core 11 offers annular groove, jump ring 8 is installed in described annular groove, and, lower mold core 11 arranges several double wedges 10 laying half encapsulate oil tight skeleton 2 and the boss 111 laying sizing material 7, described double wedge 10 is equidistantly evenly distributed on the circle ring area of the same diameter be positioned in lower mold core 11, and lower mold core 11 maximum outside diameter is identical with double wedge 10 maximum outside diameter.Described double wedge 10 and preferably integrated machine-shaping between lower mold core 11, both ensured that bonding strength was reliable, and machine-shaping is convenient, specifically arranging of double wedge 10 can be carried out with reference to following parameter:
When lower mold core 11 maximum outside diameter is 15-25mm, described double wedge 10 arranges 4-6, and the facewidth b of each double wedge 10 is 1-1.2mm, tooth depth h is 0.5-0.7mm.
When lower mold core 11 maximum outside diameter is 25-40mm, described double wedge 10 arranges 6-10, and the facewidth b of each double wedge 10 is 1.2-1.8mm, tooth depth h is 0.6-0.8mm.
When lower mold core 11 maximum outside diameter is 40-60mm, described double wedge 10 arranges 8-14, and the facewidth b of each double wedge 10 is 1.5-2.0mm, tooth depth h is 0.6-1.0mm.
When lower mold core 11 maximum outside diameter is 60-80mm, described double wedge 10 arranges 10-16, and the facewidth b of each double wedge 10 is 1.5-2.2mm, tooth depth h is 0.8-1.2mm.
When lower mold core 11 maximum outside diameter is 80-100mm, described double wedge 10 arranges 14-20, and the facewidth b of each double wedge 10 is 1.5-2.5mm, tooth depth h is 1.0-1.5mm.
Be socketed between described lower mold core 11 and counterdie 6 and upper and lower linear slide can be made relative to counterdie 6, due to lower mold core 11 being connected with jump ring 8, the sliding stroke of lower mold core 11 can be limited by jump ring 8, sliding up and down in process to avoid lower mold core 11 and departing between counterdie 6.After patrix 3, counterdie 6 and lower mold core 11 matched moulds put in place, the die cavity of half encapsulate oil sealing is together form by patrix 3, counterdie 6 and lower mold core 11, the skeleton 2 of described half encapsulate oil sealing is positioned at half encapsulate oil sealing die cavity and is positioned at above double wedge 10, described sizing material 7 is placed on boss 111, and be positioned at skeleton 2 enclosed space, as shown in Figure 8.
Due to the semicircle after sizing material 7 normally preformed or arc sizing material, as shown in Figure 9, described boss 111 top end face is preferably arranged to horizontal plane, see in Fig. 3 shown in A, sizing material 7 can be made like this to be placed in equably above boss 111, and to rely on step in boss 111 accurately to locate, guarantee that sizing material 7 is evenly distributed, so that mould is in closing course, when patrix 3 extrudes sizing material 7, the sizing material 7 of molten state can from inside to outside and synchronously flow to sealing position everywhere.For ensureing that the flowing of the sizing material 7 of molten state is even, consistent, the lower mold core 11 between boss 111 and double wedge 10 can arrange curved transition sections 112, as shown in Figure 5, Figure 8.
Installation in order to ensure matched moulds back skeleton 2 does not walk, need to arrange more double wedge 10 to form the more strong point to skeleton 2, make, between the two adjacent strong points, there is certain gap simultaneously, both the rigidity of skeleton 2 in matched moulds sulfuration process can have been promoted, prevent skeleton 2 from deforming under the effect of the flowing pressure of the sizing material 7 of molten state, also sizing material 7 can be made to merge together rapidly after double wedge 10 inter-tooth slots flows out simultaneously, to prevent half encapsulate oil seal product from forming obvious current mark, ensure that the Forming Quality of half encapsulate oil seal product.
In the production process of half encapsulate oil seal product, because half adopted encapsulate oil-tight mould needs to carry out die sinking, die closing operation repeatedly, after die sinking, half encapsulate oil seal product after sulfidization molding sometimes can bond together with patrix 3, cause half encapsulate oil seal product to take out difficulty, and be easy to destroy product outer surface in taking-up operating process.For this reason, as shown in Figure 3, part of the upper die can be designed to two parts: patrix 3 and upper mold core 9, and, after mould matched moulds puts in place, jointly formed the die cavity of half encapsulate oil seal product by patrix 3, upper mold core 9, counterdie 6 and lower mold core 11.Upper mold core 9 offers annular groove, jump ring 8 is installed in described annular groove, activity clamping between described jump ring 8 and upper mold core 9, so that the dismounting of jump ring 8.Described upper mold core 9 is socketed with patrix 3 and is integrally fixed by jump ring 8, and after taking out jump ring 8, described upper mold core 9 can make upper and lower rectilinear motion relative to patrix 3.Therefore, if after die sinking, there occurs the special circumstances that half encapsulate oil seal product after sulfidization molding and part of the upper die bond together, operator just first can take out the jump ring 8 in upper mold core 9, then, by upper mold core 9, half encapsulate oil seal product after sulfidization molding is directly ejected, ensure that half encapsulate oil seal product quality.
Described lower mold core 11 top is preferably designed to taper surface, to form guide surface between upper mold core 9 and lower mold core 11, as in Fig. 3 shown in D, the effect of this place's guide surface is guiding, to ensure the concentricity between the sizing material seal 1 of half encapsulate oil seal product and skeleton 2, another effect is the exhaust during sulfuration is produced, and guarantees the surface quality of half encapsulate oil seal product.
When adopting half above-mentioned encapsulate oil-tight mould to carry out the production of half encapsulate oil seal product, its concrete technology step is as follows:
First, be installed to organizing oil-tight mould on oil-sealing device more.As shown in Figure 7, the patrix 3 of many group oil-tight moulds offers annular groove respectively, and utilizes jump ring 8 patrix 3 and patrix link plate 12 to be connected and fixed.The counterdie 6 of many group oil-tight moulds also offers annular groove respectively, and utilizes jump ring 8 counterdie 6 and counterdie link plate 13 to be connected and fixed.Be placed on the upper and lower hot plate of oil-sealing device respectively by the patrix link plate 12, the counterdie link plate 13 that install oil-tight mould, operation oil-sealing device knob will be organized oil-tight mould more and send in oil-sealing device.
Then, after oil-sealing device is closed, its upper and lower hot plate heats mould, and after reaching stable temperature, oil-sealing device is opened lower hot plate and exited, and patrix link plate 12 opened by machine, counterdie link plate 13 realizes die sinking.As shown in Figure 8, Figure 9, by operator skeleton 2, sizing material 7 put respectively on the double wedge 10 on counterdie 6, boss 111, after skeleton 2 is in place, gap between its bottom and double wedge 10 top between 0-0.1 millimeter, to ensure that skeleton convex shoulder 21 on skeleton 2 can contact with being formed between counterdie 6 to seal.In order to strengthen sealing effectiveness, as shown in Figure 4, can arrange sealing inclined-plane 61 on counterdie 6, the inclination angle on described sealing inclined-plane 61 is usually designed to 10 degree, 15 degree, 20 degree, 25 degree or 30 degree, has space in upper end, rubber seal inclined-plane 61.Adopt this structural design, after mould matched moulds puts in place, can guarantee fully to fit between the skeleton convex shoulder 21 on sealing inclined-plane 61 and skeleton 2, and add contact area, therefore, before mould is completely closed, even if there is sizing material to run out of, owing to not having pressure, sizing material is not easily bonded on skeleton 2, than being easier to cleaning; After mould is completely closed, upper mold core 9 compressive plane applies downward and outside pressure to skeleton 2, guarantees skeleton 2 and the sealed sealing in counterdie sealing inclined-plane 61; In addition, if do not have sealing inclined-plane 61, counterdie 6 easily damages skeleton 2 with the wedge angle of skeleton 2 contact position, thus easily cause shaping after oil seal product off quality.After skeleton 2, sizing material 7 are laid respectively and put in place, close patrix link plate 12, counterdie link plate 13 of machine realizes matched moulds, and operation oil-sealing device knob is sent in oil-sealing device carry out sulfuration by being organized mould more.
After sulfuration terminates, oil-sealing device is opened lower hot plate and is exited, and patrix link plate 12 opened by machine, counterdie link plate 13 realizes die sinking, and the pushing block 14 on oil-sealing device moves upward to eject lower mold core 11, as shown in Figure 10, the sulfidization molding oil seal product in lower mold core 11 is finally taken out by operator; Then, operator puts skeleton 2 and sizing material 7 again.
It should be noted that, half encapsulate oil-tight mould of the present utility model is the mould of two template die structures, only has 1 die joint, 2RT common oil sealing vulcanizer tissue can be utilized to produce, same oil-sealing device can be installed many groups mould of the secondary single mode of as many as 9, and, in a sulfuration productive temp, operator only needs to put skeleton 2, oil seal product after sizing material 7 is shaping with taking-up, temperature in sulfuration process, pressure, time, the parameters such as motion are that oil-sealing device has set, and automatically complete, therefore, the handwork of operator measures effectively to reduce, alleviate the labour intensity of operator, simultaneously, also the production efficiency of half encapsulate oil seal product is drastically increased, improve production capacity, reduce the production cost of half encapsulate oil sealing.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; it should be pointed out that all do within spirit of the present utility model and principle any amendment, equivalent to replace and improvement etc., all should be included within protection domain of the present utility model.

Claims (10)

1. one and half encapsulate oil-tight moulds, comprise patrix (3) and counterdie (6), it is characterized in that: also comprise lower mold core (11), described lower mold core (11) and counterdie (6) be socketeds and relative to the upper and lower linear slide of counterdie (6), lay several double wedges (10) of half encapsulate oil tight skeleton (2) in the upper setting of lower mold core (11) and lay the boss (111) of sizing material (7), described double wedge (10) leaves gap each other; After patrix (3), counterdie (6) and lower mold core (11) matched moulds put in place, jointly half encapsulate oil sealing die cavity is formed by patrix (3), counterdie (6) and lower mold core (11), described skeleton (2) is positioned at half encapsulate oil sealing die cavity and is positioned at double wedge (10) top, and described sizing material (7) is positioned at skeleton (2) enclosed space.
2. a kind of half encapsulate oil-tight mould according to claim 1, it is characterized in that: also comprise upper mold core (9) and jump ring (8), described jump ring (8) is flexibly connected with upper mold core (9), described upper mold core (9) is fixed by socket by jump ring (8) and patrix (3), after taking out jump ring (8), described upper mold core (9) is relative to the upper and lower rectilinear motion of patrix (3), after mould matched moulds puts in place, jointly form half encapsulate oil sealing die cavity by patrix (3), upper mold core (9), counterdie (6) and lower mold core (11).
3. the one half encapsulate oil-tight mould according to claims 1 or 2, is characterized in that: (11) offer annular groove to described lower mold core, installs jump ring (8) in described annular groove.
4. the one half encapsulate oil-tight mould according to claims 1 or 2, is characterized in that: the lower mold core (11) between described boss (111) and double wedge (10) arranges curved transition sections (112).
5. a kind of half encapsulate oil-tight mould according to claim 4, is characterized in that: described double wedge (10) is all positioned at the circle ring area of the same diameter in lower mold core (11).
6. a kind of half encapsulate oil-tight mould according to claim 4, is characterized in that: described double wedge (10) is equidistantly evenly distributed in lower mold core (11).
7. a kind of half encapsulate oil-tight mould according to claim 4, it is characterized in that: when described lower mold core (11) maximum outside diameter is 40-60mm, described double wedge (10) arranges 8-14, and the tooth depth of each double wedge (10) is 0.6-1.0mm.
8. a kind of half encapsulate oil-tight mould according to claim 4, it is characterized in that: when described lower mold core (11) maximum outside diameter is 60-80mm, described double wedge (10) arranges 10-16, and the tooth depth of each double wedge (10) is 0.8-1.2mm.
9. the one half encapsulate oil-tight mould according to claims 1 or 2, it is characterized in that: described counterdie (6) arranges sealing inclined-plane (61), after mould matched moulds puts in place, described sealing inclined-plane (61) contacts with the skeleton convex shoulder (21) on half encapsulate oil tight skeleton (2).
10. a kind of half encapsulate oil-tight mould according to claim 9, is characterized in that: the inclination angle on the sealing inclined-plane (61) on described counterdie (6) is 10-30 degree.
CN201520654681.3U 2015-08-27 2015-08-27 Half packet of gel oil seals mould Withdrawn - After Issue CN204869371U (en)

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CN201520654681.3U CN204869371U (en) 2015-08-27 2015-08-27 Half packet of gel oil seals mould

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Application Number Priority Date Filing Date Title
CN201520654681.3U CN204869371U (en) 2015-08-27 2015-08-27 Half packet of gel oil seals mould

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105171977A (en) * 2015-08-27 2015-12-23 成都盛帮密封件股份有限公司 Semi-encapsulated oil sealing die and vulcanizing production process
CN107009580A (en) * 2017-04-14 2017-08-04 宣城安安橡塑有限责任公司 A kind of non-trimming mould

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105171977A (en) * 2015-08-27 2015-12-23 成都盛帮密封件股份有限公司 Semi-encapsulated oil sealing die and vulcanizing production process
CN107009580A (en) * 2017-04-14 2017-08-04 宣城安安橡塑有限责任公司 A kind of non-trimming mould

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Granted publication date: 20151216

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